clemas Tempest Cabinet 1 User manual

DEMON TEMPEST 1, 2, 3 &

CABINET

PRESSURE WASHERS

OPERATOR MANUAL

Clemas & Co. Unit 16 Ashchurch Business Centre, Alexandra Way,

Tewkesbury, Gloucestershire, GL20 8NB.

Tel: 01684 850777 Fax: 01684 850707

Email: [email protected] Web: www.clemas.co.uk

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TechnicalSpecifications



Tempest1/Auto/CabinetWasher240V(BlueCable)



Pump   XT11.11   Boiler

Pumppressure  100bar1500psiFueltype   Kerosene/gasoil/derv

Flowrate   111pm2.45gpmPressure   7bar 110psi

MaxbyͲpasssetting110bar1650psiNozzle   1.5USgalls

Minpressuresetting50bar750psiNozzlemake  Monarch60°RorAR

Danfoss60°S

H.Pnozzle   25045   Electrodegap  6mm±1mm

Motorpower  2.2KW(MTR00100)IgnitionTransformer70Watts   

Pumpoil   10W40   Fuelpump   50Watts

Unloadervalve  ARMM4B/TSS  Fanmotor   75Watts  

Noise       Fuse001   1ampsemidelay20mmglass

ValveKit   ARKIT1864  OilSealKit   ARKIT1872

SealKit   ARKIT1874  PistonKit   ARKIT2629

GeneratorSizerequired6KVA  



Tempest3/Auto110V(YellowCable)



Pump   XT11.11   Boiler

Pumppressure  100bar 1500psiFueltype   Kerosene/gasoil/derv

Flowrate   11lpm  2.45gpmPressure   7bar 100psi

MaxbyͲpasssetting110bar 1650psiNozzle   1.5USgalls

Minpressuresetting50bar 750psiNozzlemake  Monarch60°RorAR

Danfoss60°S

H.Pnozzle   25045   Electrodegap  6mm±1mm

Motorpower  2.2KW(MTR00301)IgnitionTransformer70Watts   

Pumpoil   10W40   Fuelpump   50Watts

Unloadervalve  ARMM4B/TSS  Fanmotor   75Watts  

Noise       Fuse002   3ampsemidelay20mmglass

ValveKit   ARKIT1864  OilSealKit   ARKIT1872

WaterSealKit  ARKIT1874  PistonSealKit  ARKIT2629

Generatorsizerequired8KVA

Tempest4/Auto/CabinetWasher415V(BlackCable)

(Fromthe03/07/12ARGM3unloader)

Pump   RK15.20HBoiler

Pumppressure  200bar2900psiFuelType   kerosene/gasoil/derv

Flowrate   151pm   Pressure   7Bar  110psi

MaxbyͲpasssetting200bar2900psiNozzle   1.75USgalls 

Minpressuresetting50bar750psiNozzlemake  Monarch600RorAR

Danfoss600S

HPNozzle   2505   Electrodegap  6mm+1mm

Motorpower  7.5KW(MTR00220)IgnitionTransformer70watts

Pumpoil   10W40   Fuelpump   50watts

OldUnloaderValveARMM4B/TSS  NewUnloaderValveARGM3

fanMotor   75watts

Noise       Fuse001   1ampsemidelay20mmglassͲ

ValveKit   ARKIT1828  WaterSealKit  ARKIT1857

OilSealKit   ARKIT1856  Piston   ARKIT2757

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TempestCabinetsfittedwithlowwaterandlowfuelcutoutsensors



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Service Part Numbers for Tempest 1 & 3

ARKIT1874 Seal Kit

ARKIT2812 Seals for Unloader

ARKIT1864 Valve Kit

AR1271160 Pistons

AR1980200 Unloader Seat

DB000010 Fuel Nozzle

DB000110 Electrodes

DB00250 Fuel Filter

N26001/25045 Nozzle

DEM10115 Detergent Pipe

AR1320351 Piston Guides

ARKIT1857 Seal Kit

ARKIT2611 Valves

AR1560320 Pistons

AR1560051 Valve Tube

ARKIT1828 H P Valves

DB000015 Fuel Nozzle

DB000110 Electrodes

DB00250 Fuel Filter

N26001/2505 Nozzle

DEM10115 Detergent Pipe

AR1380090 Seal Carriers

Tempest 4 Service Kit

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FAULTFINDER

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FAULT

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CAUSE

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REMEDY

Machinestopssuddenlyorwillnot

start

BlownFuse Checkmainspower,poweroverload

13ampfuseand1or3ampcontrol

fuse.



SuddenpressurelossNowater

Lowwatersensoractivated

Nochemical

Burstdiskfailure

Checkwatersupply

Fillwithwater

Checkchemicaldrum

Closevalve

Replacedisk



LowpressureH.P.Nozzlewornorunloaderset

incorrectly.

ReplaceHPNozzle

Resetunloadervalve



LowpressurewithnoiseandvibraͲ

tion

Valveswornorblocked

Pistonsealsworn

Pumpsuckingair

Cleanandreplaceasrequired

Replace

Checkwatersupplypipeandunions



PumpwillnotByͲpassNonreturnvalvedirtyorjammed.Cleanorreplace

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WaterdripsfrompumpPumpsealswornReplace



OildripsfrompumpbottomPumpsealswornReplace



BurnerwillnotigniteFueltankempty

Lowfueltanksensortrippedout

Fuelfilterblocked

Fuelnozzleblocked

ElectrodesdirtyoroutofadjustͲ

ment.

Flowswitchoutofadjustment

Refill

Replace

Clean,replace

Clean,replaceoradjust



Adjust

OilismilkyincolourWateringressthroughoilfilterplugReplaceoil.



IFINDOUBTASK–OURADVICEISFREEANDCANSAVEYOUMONEY



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DAILYCHECKTHEFOLLOWING

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a.OillevelͲtopupasrequired.

b.FueltankͲtopupasrequired.

c.AllhoseunionsforleaksͲreplaceOringsifleaking.

d.HoseconditionͲcutsetc.

e.Electricalledandplug—damagedetc



EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)



a.Drainandreplacepumpoil.

b.Drainandrefillfueltank.

c.Cleanandresetelectrodes.

d.Replacefuelfilter.

e.Cleanwaterfilter.

f.Replacehighpressurenozzle.

g.Replacefuelnozzle.

h.Descalewatersystem.(hardwaterareasonly)



EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)



a.Complete500hourservice.

b.Replacepumpseals.

c.Replaceoilseals.

d.Checkfloatlevel.

e.Replacechemicalpipes.

f.Checkunloadingpressureandsafetyvalvepressureandadjust.

g.Replacefuelnozzleandsetfuelpressure.

h.Checkflowswitchandadjustifnecessary.

i.Checkelectricalconnectionsfortightness.



Theaboveserviceschedulesareintendedasaguideonly,actualservicetimes

andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage

ofthemachine.

MINIMUMSERVICESCHEDULES





PREPARATION



a.Connecthosetowaterinletconnectorandturnon.



b.Connecthighpressurehosetoconnector.



c.Connectlancetohose.



d.ConnectplugtosuitableRCDprotectedsupplyandturnon.



e.Topupfuellevelsandcheckoillevelsinpumpandengine.



f.Ifchemicalistobeusedplacefilterindrumofchemicalandopenvalve.Ifnot

makesurevalveisclosed.



OPERATIONTOSTARTMACHINE



a.Pushblueswitchoncetostarttheengine.



b.Pulltriggeruntiloperatingpressureisreached.



c.Pushredswitchonce,burnerwillthenoperate.



d.Burnerwillthenigniteoncetriggerispulled.



OPERATIONTOSTOPMACHINE



a.Closethechemicalvalveifopened.



b.Switchtocoldbypressingredbuttononceandrunthemachineuntilthewater

turnscold.



c.Switchoffbypressingbluebuttononce.



d.Pulltriggertoreleaseexcesspressureanddisconnectfrommachine.



e.Ifthemachineistobestored,drainwatersystemandtopupthefuelandoillevels.



IFINDOUBTASKͲOURADVICEISFREE







SAFETY



I.UnderthetermsoftheHealth&SafetyatWorkActandfortheoperatorsprotectiona

ResidualCurrentDevice(R.C.D)orEarthLeakageTripMUSTbeusedwiththismachine.



iiWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe

usedwithgreatcaution.



a.NEVERpointthehighpressuresprayjetatanyperson,animal,glassoranyothermaterial

whichmayshatter.

b.PREVENTanyoverͲsprayfrominjuringotherpeopleordamagingproperty.



c.DONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthat isconͲ

nectedinanywaytothemainssupply.(allswitchesintheoffposition,pulloutallplugsand

ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryofwater.



d.ALWAYSwhenusingmachine:Ͳ

Ͳwearsafetygogglesandhelmetorhelmetwithavisor.



Ͳwearwaterproofclothingandgloves.



Ͳtakeparticularcarewithdetergentsandchemicals.



e.NEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened

orkinked.



f.DONOTuseahighpressurehosefromaladder.Useaplatformtowerorproperscaffolding.



g.CHECKthatyoursupplyvoltageagreeswiththatshownonthemachine.



h.Extentionleadsarenotrecommendedforusewiththisequipment.Fitextentionhosesor

contacttheservicedepartment.



i.Whereacableisfoundtobedamaged,thepowermustbeswitchedoffandtheplug reͲ

movedbeforeattemptingtoremovetheequipment.



j.ALWAYSdisconnectthehoseswhenthemachineisnotinoperationandprotectthemachine

fromfrostandcoldwinds.



k.ALWAYSusethemachineinawellventilatedarea.



CAUTIONͲifusingchemicalssomebrandswilladverselyaffectthebrasscomponentsfittedtothis

machine.Ifindoubtpleasetelephoneourtechnicaldepartmentforadvice.















DemonTempestHotWaterRangeͲGeneralArrangement

ChemicalValve—MTM25801

Chimney

FuelFillerDEM10410

Wheel—WHEEL230

WheelCap—WHEEL25

MainsCable—DEM10390

Chassis—DEM102165

ChemicalPickup

LidDEM20170

Handle—DEM10190

RubberBonnetClips—DEM10360

WaterInlet—MTM73001FemaleCoupling

  MTM73020MaleCoupling

WaterOutlet—MTM70013

AirButtons

Blue—H6442B

Red—H6442R

DemonCanopyLabelPack





DemonTempestRangeArrangementDrawing—PlanView

Pump

ARXT11.14—230v/110v



ARXRC13.17—415v

FuelTankDEM10410

CompleteFueltankDEM410

ElectricalEnclosure

DEM10323

UnloaderValve

Boiler

FlowS

w

FuelPump

240VDB002300

110VDB002305

240VMotorMTR00100

110vMotorMTR00301

415VMotorMTR00220

TripswitchDEM10175



Note:NotvisibleCapacitor

230v—1x65ʅcapacitor

110v—2x65ʅcapacitor

PressureGauge

DEM20620

OutlettoBoiler

pipeHH00021

Flowswitchto

BoilerHH00022





TheTempestCabinetwasherissimpletoinstall,therearefourholesinthefeetforboltingtoasolidsurͲ

facesuchasaconcreteplinthanda10mmmasonrydrillcanbedrilledtoadepthtosuiteitherrawbolts

orsleeveanchors.Thewatersupplyisviaastandardhosepipetoatapandthereisasteppednippleto

suit13mmand19mmpipe.



Electricitysupplymustbewiredbyacompetentelectricianandwerecommendthesupplyiswiredusing

armouredcablewithanisolatornearby.Ifaseparatesupplyisrequiredforthefrostprotectionsystem

thenthismustbeinstalledupstreamoftheisolatorsotheheaterwillworkevenifthemainssupplyis

turnedoff.Afusedspurisidealforthisapplication.



230Vmodel–needsaD20MCBonyourdistributionpanel

415Vmodel–needsaD20tripleMCBonyourdistributionpanel

Bothmodels–separatefeedforfrostprotection5ampfusedspur



Prolongedperiodsofcoldweather



Inprolongedperiodsofcoldweatherweadviseturningthewateroffandrunningthemachineuntilitis

emptythendisconnectallhosesandisolatefromthemainspowerbutleavingthefrostprotectioncircuit

livetogivesomeheatinsidethecabinet.

TempestCabinetWasherͲInstallationInstructions





TempestCabinetWasherͲGeneralArrangement

Boiler

FanMotor

DB000160230V

FlowSwitch

MV00385

WaterTank

DEM10437



FlowValveAssembly

DEM10450



FuelTank

DEM10401



FrostProtection

Heater

DEM101341

FrostStat

DEM101342



Lid

DEM10420



PressureGuage

DEM20620



Pump

230vARXT11Ͳ14

415vRK15Ͳ20



FuelPump

DB002300



LockingHandleforCabinetDEM101361

Pleaseretainkeynumber

FlowswitchtoBoilerHoseHH000292





WARRANTY



Thiswarrantycoversthecostofallreplacementpartsandlabourchargesincurred.It

doesnotcoverthecostoftransportorcarriage.Itistheownersresponsibilityto

returnthemachinetoaservicedepotorpaythetravellingexpensesofaserviceenͲ

gineertoattend.DemonInternational’sdecisioninwarrantymattersisfinaland

binding.



DemonInternationalLtdundertaketorepairorreplace,anycomponentwhichmayfailduetoa

manufacturingfaultwithinaperiodof12monthsfromthedateofpurchase,providedthatany

faultordamagewasnotsustainedby;



A.Lackofregularandpropermaintenance,usernegligence,misuse,ordamagecausedbyice

andfrost.



B.Theeffectsofcontaminatedfuelorwater,theuseofnonͲapprovedchemicalsoranin

sufficientorunsuitableelectricalsupply. 



C.TheeffectsofunͲauthorisedmodificationanduse.



D.Compressiondamagetohighpressurehose.(HOSESWARRANTEDFOR1MONTHONLY)



E.Wornoutitemsconsideredfairwearandtear.



Partswhichmayormaynotwearoutduringthefirstyearandwhichareconsideredserviceitems

whichwillneedreplacingfromtimetotime:Highpressurenozzle,lance,trigger,hoses,fuelnozͲ

zle,fuelfilter,pistonseals,valves,unloaderseatsandseals,waterfilter,nonͲreturnvalve,chemiͲ

calbarbs,chemicalpipesandpumpoilseals.



ItistheownersresponsibilitytoensurethePressureWasheriskeptinasafeandsuitableenvironͲ

mentandanyfaultsreportedbyoperativestoberectifiedattheearliestpossibledate.



ItistheoperatorsresponsibilitytocheckthePressureWasherforanyfaultsandreportthemimͲ

mediately.ThePressureWashermustbeusedinaccordancewiththemanufacturersspecificaͲ

tionsandguidelines.



DemonInternationalLtdundertaketousethehighestqualitycomponentsavailableduringmanuͲ

facture,butcannotbeheldresponsibleforanyundueconsequencearisingfromtheuseofthere

PressureWasher.



Thiswarrantyisgiventotheoriginalpurchaseronlyandisnottransferablewithoutthefully

authorisedandwrittenconsentofDemonInternationalLtd.





WarrantyProcedure



EndUsers



Ifyourmachinedevelopsaproblem:



1.PhoneDemonforadvicewiththemodelandserialnumbertohand.

2.Describefullytheproblemasbestyoucan.

3.Iftheproblemcannotberesolvedoverthephonethenthemachinecanbebookedinforrepair

andifthefaultsarecoveredbythewarrantytherepairwillbecarriedoutfreeofcharge.

Ifyoucannotbringthemachineinforrepairthenwewilldespatchanengineer.IfthefaultiscovͲ

eredbythewarrantythenwewillnotchargeforlabourorsparesused,howeverthetransport

chargewillbepayableweatherornottherepairiswarranty.



HireCentresandDealers



Ifyourmachinedevelopsaproblem:



1.PhoneDemonforadvicewiththemodelandserialnumbertohand.

2.Describefullytheproblem.

3.Wewilladviseyouonthebestcourseofaction,howeverifpartsarerequiredyoumustraisea

purchaseordernumbertocovertheparts.WhenthepartsarefittedtheymustbereturnedforexͲ

aminationbeforeacreditnoteisissued.

4.IfyouareunabletorepairthemachinethenwewilldespatchanengineertocarryoutthereͲ

pair.Wewillneedapurchaseordertocoverthecostoftransporttoandfromthesiteandforparts

andlabouriftherepairisnotcoveredunderthewarranty.

5.IfrequiredDemonwillarrangeforacarriertocollectadamagedmachine,ifthewarrantyclaim

isvalidwewillpaythiscost,ifnotitwillbechargedtothecustomer.

6.ForpartswarrantyringDemonandrequestawarrantyclaimformfaxedtoyou.Thisformmust

accompanyanyreturnedparts.



Notes:



Youwillnotinvalidatethewarrantybyinvestigatingfaultsandrepairingthemyourselfproviding

youfollowouradvice.HireCentresandDealersareexpectedtocarryoutallrepairsthemselves

withDemoncreditingfaultypartsuponreceiptandinspection.

Sparepartsfittedtomachinesareguaranteedfor1monthonlyortheremainderofthewarranty

periodwhicheverislonger.









LanceandMachineColourCodes

Part

Number Description Storm Wall

Mounted Hurricane Tempest

Inc Cabinet Typhoon Evolution Tornado &

Mini-Bowser

DEM10031B Cold Water Lance

045 Blue

Storm

1 & 2,

FS1

WM1 P1 & P2 N/A N/A N/A P1 & P2

DEM10031R Cold Water Lance

05 Red FS4 WM4 P4 & D1 N/A N/A N/A P4 & D1

DEM10032B Hot Water Lance

045 Blue N/A N/A N/A

Tempest

1, 3 &

4 (13.17 pump)

N/A N/A N/A

DEM10032R Hot Water Lance

05 Red N/A N/A N/A Tempest 4

(15.20 Pump)

Typhoon

1, 2 & P4

Evo1 &

Evo 2 N/A

Company/marketing/lancechartissue306/10













HH00493/8Ferrules(R1A)

HH0053HosefromPumptoTap1/2”L/PYellowHose

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