Hurricane Combi P4

Clemas & Co Hurricane Combi P4, DEMON HURRICANE Owner's manual

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TechnicalSpecifications
HurricaneP1
Engine  HondaGX1204HP@3600rpm AirFilterHONDA0032
PumpARRSV3G25D+F25
Pressure  1500psi/100
Flow   11.4lpm/2.5gpm
HPNozzle  25045
Unloader  Integrated
Pumpoil  10W/40
Noise  
HurricaneP2&P2HoseReel&P2Combi
Engine  HondaGX2006.5HP@3600rpm AirFilterHONDA0031
PumpARXT13.15
Pressure  2200psi/150Bar
Flow   13lpm/2.9gpm
HPNozzle  25045
Gearbox  2:1Reduction
Unloader  Minimatic4BARMM4B/C
PumpOil  10W/40
Gearboxoil  EP90
Gearbox  ARCRXT
Noise

HurricaneP4&P4HoseReel&P4Combi
Engine  HondaGX34011HP@3600rpm AirFilterHONDA001
PumpARRK15Ͳ20H
Pressure  2900psi/200Bar
Flow   15lpm/3.3gpm
HPNozzle  2505
Gearbox  2:1reduction
Unloader  Gymatic3BARGM3B250
Pumpoil  10W/40
GearboxOilEP90
Noise
HurricaneD1ES&D1ESHoseReel
Engine YanmarL100N10HP@3600rpm FuelFilterYAN55120
PumpARRK15Ͳ20H    AirFilterYAN114650Ͳ125901

Pressure 2900psi/200Bar    InjectorYAN714650Ͳ53100
Flow  15lpm/3.3gpm
HPNozzle 2505
Gearbox 2:1Reduction
Unloader Gymatic3B ARGM3B250
PumpOil 10W/40
GearboxOilEP90
Noise 
KitsforHurricanemachines
ValvePistonOil Water
HurricaneP1ARKIT2186ARKIT2187ARKIT2188ARKIT2189
HurricaneP2ARKIT1864ARKIT2629ARKIT1872ARKIT1874
HurricaneP4ARKIT1828ARKIT2757ARKIT1856ARKIT1857
HurricaneD1ESARKIT1828ARKIT2757ARKIT1856ARKIT1857
SupportRings
ARKIT2191
ARKIT1829
ARKIT1829
FAULTFINDER
FAULT
CAUSE
REMEDY
Machinestopssuddenly
Orwillnotstart.
P1/P2/P4—lowoil
D1—flatbattery/fuse
x checkandtopupoil
x Check/replacebattery,reͲ
placefuse
Suddenpressureloss.Watersupplyfailed.
Nochemical
Checkwatersupply.
Checkchemicaldrum,close
valve
LowpressureHPnozzlewornor
unloaderset
Incorrectly.
ReplaceHPnozzle.Setunloader
tocorrectsetting.
Lowpressurewithnoiseand
vibration.
Valveswornor
blocked.Pistonseals
worn.
Pumpsuckingair.
Clean/replaceasrequired.
Replace.
CheckwatersupplypipeandunͲ
ions.
PumpwillnotbyͲpass.Nonreturnvalve
dirtyorjammed.
Cleanorreplace.
Waterdripsfrompumpbox.Pumpsealsworn.Replace.
Oildripsfrompumpbottom.Oilsealworn.Replace.
Oilismilkyincolour.Wateringress
throughoilfilter
plug.
Rinsepumpoutandreplaceoil.
IFINDOUBTASK—OURADVICEISFREEANDCANSAVEYOUMONEY
DAILYCHECKTHEFOLLOWING
a.OillevelͲtopupasrequired.
b.FueltankͲtopupasrequired.
c.AllhoseunionsforleaksͲreplaceOringsifleaking.
d.HoseconditionͲcutsetc.
EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)
a.Drainandreplacepumpoil.
b.Drainandrefillfueltank.
c.Replacefuelfilter.
d.Cleanwaterfilter.
e.Replacehighpressurenozzle.
EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)
a.Complete500hourservice.
b.Replacepumpseals.
c.Replaceoilseals.
d.Checkunloadingpressureandsafetyvalvepressureandadjust.
Theaboveserviceschedulesareintendedasaguideonly,actualservicetimesand
replacementspartsrequiredwillvaryaccordingtotheareaandtheusageofthe
machine.
MINIMUMSERVICESCHEDULES
SERVICE PARTS
P1
ARKIT2189 SEAL KIT
ARKIT2190 VALVE SEALS
AR2760400 PISTONS
ARKIT2186 H P VALVES
HONDA003 AIR FILTER
HONDA004 SPARK PLUG
N26001/25045 HP NOZZLE
DEM10115 DETERGENT PIPE
AR1981570 SEAL CARRIERS X 3
P2
ARKIT1874 SEAL KIT
ARKIT2812 VALVE SEALS
AR1271160 PISTONS
ARKIT1864 H P VALVES
AR1980200 VALVE TUBES
HONDA0031 AIR FILTER
N26001/25045 HP NOZZLE
DEM10115 DETERGENT PIPE
AR1320351 SEAL CARRIERS X 3
P4 & P4HR
ARKIT1857 SEAL KIT
ARKIT2611 VALVE SEALS
AR1560320 RELIEF VALVE PISTONS
AR1560051 RELIEF VALVES TUBES
ARKIT1828 HP VALVES
HONDA001 AIR FILTER
N26001/25045 HP NOZZLE
DEM10115 DETERGENT PIPE
AR1380090 SEAL CARRIERS X 3
HONDA004 SPARK PLUG
SERVICE PARTS
D1ES&D1ESHR
ARKIT1857 SEAL KIT
ARKIT2611 RELIEF VALVE SEALS
AR1560320 RELIEF VALVE PISTONS
AR1080831 RELIEF VALVES TUBES
ARKIT1828 HP VALVES
YAN114650-125901 AIR FILTER
N26001/1505 HP NOZZLE
DEM10115 DETERGENT PIPE
AR1380090 SEAL CARRIERS X 3
YAN55120 FUEL FILTER
OPERATINGINSTRUCTIONS
SAFETY
IWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe
usedwithgreatcaution.
IIPetrolisextremelyflammableandexplosiveundercertainconditions.
EXHAUSTFUMESCONTAINCARBONMONOXIDEInhalationofsuchfumescanKILL.
IIIDieselisflammableandharmfulifswallowed.
AAlwaysrefuelinanareawhichisadequatelyventilated.
BDONOTsmokewhenrefueling.
CAvoidoverfilling.
DShouldfuelbespilt,wipeoffanyfuelspiltonmachineorengine.
EMovetheequipmentawayfromtheareawherefuelhasbeenspilt.
FDONOTrefuelwhentheengineisrunning.
GDONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.
HAlwaysensurethatthefuelcapissecureafterrefueling.
IKeeptheengineatleast3metresormoreawayfromanyotherequipmentor
Building.
JTakecarenottogetfuelonyourclothing.IfthishappensCHANGEyourclothing
IMMEDIATELY.
DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel.
KUseonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,
keepthemintheshade.
LAlwaysensurethatthereisasuitabletypefireextinguisheravailableandiswithineasy
access.
MDONOTleaveanenginerunningunattended,ALWAYSSTOPitbeforeleavingthearea.
NNEVERpointthehighpressuresprayjetatanyperson,animal,glassorother
Materialwhichmayshatter.
O PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.
PDONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis
connectedinanywaytothemainssupply(ALLswitchesintheOFFposition,pulloutplugs,
ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryof
water.Beforereconnectingelectricmainssupplycheckforwaterpenetration.
QDOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof
water.
RALWAYSwhenusingthismachine:Ͳ

x wearsafetygogglesandhelmetorhelmetwithavisor.
xWearwaterproofclothingandgloves.
x Takepaticularcarewithdetergentsandchemicals.
SNEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened
orkinked.
TDONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper
scaffolding.
UShouldtheequipmentfailtooperate,DONOTattempttorectifyorrepair,butcontactthe
nearestServiceCentreforadvice.
VAlwaysrinseyourpumpoutafterusingseawater.
PREPARATION
WaterSupply:
AEnsurethereisanadequatewatersupplyeitherfromthemainsorareservoir.
BAttachwatersupplyhosestosuitabletaporimmersethesuctionhosewithapprovedsucͲ
tionfilterintothereservoir.
NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYOR
CONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.
Hoses:Lowpressureinlet.
Formodelsupto13litresperminuteuse½boresuctionhoseorfeedpipe.
Formodelsfrom13litresto24litresperminuteuse¾”boresuctionhoseorfeedpipe.
Hoses:Highpressureoutlet.
Forallmodelsuse3/8”RITor3/8”R2Thoses.
AChecktheconditionofthe“O”ringsintheendsofthehose.
BAttatchthehighpressurehosetothepumpconnection.
CAttatchthesprayguntooppositeendsofthehighpressurehose.
OPERATION
ATurnonthewatersupply.
BStarttheengine
CDirectlanceontosurfacetobecleaned.Pressthelancetrigger.
DAdjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.
ENOTE;:Thehighpressurewaterwillcausethegunto“kick”.Makesureyouhaveafirmgrip
ofgunandlance.
FOncompletionofoperationstoptheengine.
g.Operatelancetrigger
h.TurnOFF”watersupply
i.Releaseresidualpressureingunandlancebyoperatingtrigger.
WhenusingCleaningAgents:
A.Setmachineupasforwater.
B.Connectdetergenthosetomachineandplacefilterendintodetergent.
C.Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresidͲ
ualdetergent.
NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.
OPENLANCEVALVEFULLYTOOBTAINTHISPRESSURE.
HurricaneͲGeneralArrangementPetrol/Diesel&ElectricStart
Blackknob&boltreplacementͲ
DEM102255
WheelͲWHEEL300
WheelCapͲWHEEL25PressureGuageͲ
DEM20620
HurricaneHandleͲ
DEM10228
Sub base plate MET00193
LAB250
LAB270
LAB230/40
Rubber Mounts DEM10370
lab291
LAB200
DemonHurricaneRangeArrangementDrawing—
Petrol/DieselStartwithHoseReel
Start/Stopswitch
PressureControlKnob
Oilfilter
HoseReelLockingPin
Speedcontrollever
Fueltap
PumptoHoseReelHose
HH0020
DemonHurricaneRangeArrangementDrawing—ElectricStart
OilFilter
Guaze(cleanable)
Speedcontrol&Stop
FuelTap
GearboxDipstick(EP90)AR1140370
PumpDipstick(10W40)
AR880130
Fuse
VoltageRegulator
DemonHurricaneRangeArrangementDrawing—ElectricStart
RearView
KeyStart
YAN11435177500KeySwitchwithloom
YAN2746—Keys
Batteries
HurricaneD1BAT003
AllOTHERSBAT001
BULB DEM100771
Fuel tank cap YAN114250-55041
TANK YAN714569-55701
/