Duerkopp Adler 512 Operating instructions

Operating Instructions

512/5

32

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Any reuse of these contents, including extracts, is prohibited without the

prior written approval of Dürkopp Adler GmbH.

IMPORTANT

READ CAREFULLY BEFORE USE

KEEP FOR FUTURE REFERENCE

Table of Contents

Operating Instructions 512/532 - 06.0 - 12/2020 1

1 About these instructions....................................................................5

1.1 For whom are these instructions intended? ..........................................5

1.2 Representation conventions – symbols and characters........................6

1.3 Other documents...................................................................................7

1.4 Liability ..................................................................................................8

2 Safety....................................................................................................9

2.1 Basic safety instructions........................................................................9

2.2 Signal words and symbols used in warnings.......................................10

3 Operation ...........................................................................................15

3.1 Threading needle thread.....................................................................15

3.2 Setting the needle thread tension........................................................16

3.3 Setting the thread regulator.................................................................17

3.4 Winding the hook thread .....................................................................18

3.5 Replacing the bobbin...........................................................................20

3.6 Setting the hook thread tension...........................................................22

3.7 Changing the needle ...........................................................................23

3.8 Adjusting the button mount of the button clamp (Class 532)...............25

3.9 Shank shaper (optional) ......................................................................27

3.10 Sewing.................................................................................................28

4 Programming.....................................................................................29

4.1 Control panel.......................................................................................29

4.2 Switching on the machine ...................................................................30

4.3 Referencing the machine ....................................................................31

4.4 Selecting the seam appearance..........................................................31

4.5 Scaling the axes..................................................................................31

4.5.1 Scaling the X axis (software version up to M2.10) ..............................31

4.5.2 Scaling the X axis (from software version M2.14)...............................32

4.5.3 Scaling the Y axis (software version up to M2.10) ..............................32

4.5.4 Scaling the Y axis (from software version M2.14)...............................32

4.5.5 Recalculate the button hole clearance (class 532)

(software version up to M2.08)............................................................32

4.5.6 Recalculate the button hole clearance (class 532)

(from software version M2.10).............................................................33

4.5.7 Recalculate the bartack dimensions (class 512)

(software version up to M2.10)............................................................33

4.5.8 Recalculate the bartack dimensions (class 512)

(from software version M2.14).............................................................34

4.6 Setting the speed ................................................................................34

4.7 Checking the seam appearance..........................................................34

4.8 Changing the seam appearance .........................................................35

4.9 Bobbin winding....................................................................................35

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2 Operating Instructions 512/532 - 06.0 - 12/2020

4.10 Sewing.................................................................................................36

4.11 Counter................................................................................................36

4.12 Pausing sewing...................................................................................37

4.13 Disabling standard seam appearances...............................................37

4.14 Saving seam appearances..................................................................38

4.14.1 Assigning the memory buttons............................................................38

4.14.2 Sewing with the memory buttons ........................................................39

4.14.3 Deleting the memory button assignments...........................................39

4.15 Saving seam appearance sequences .................................................40

4.16 Sewing with a seam appearance sequence........................................41

4.17 Deleting a seam appearance sequence..............................................41

4.18 Finishing sewing..................................................................................42

4.19 Editing parameters in memory ............................................................42

4.19.1 Editing parameters at the M1 level......................................................42

4.19.2 Editing parameters at the M2 level......................................................43

4.20 Resetting parameters to factory defaults.............................................44

4.21 Externally editing seam appearances .................................................45

4.22 Working with a USB stick ....................................................................47

4.23 Loading software from a USB stick.....................................................50

4.23.1 Loading the main program ..................................................................50

4.23.2 Loading seam appearances................................................................51

4.23.3 Setting parameter U085 (Class 532)...................................................51

4.23.4 Checking the software version ............................................................52

4.24 Seam appearances .............................................................................53

4.24.1 Standard seam appearances for class 512.........................................53

4.24.2 Standard seam images for class 532..................................................57

5 Maintenance.......................................................................................59

5.1 Cleaning ..............................................................................................60

5.2 Lubricating...........................................................................................62

5.2.1 Checking the oil level ..........................................................................63

5.2.2 Lubricating with grease .......................................................................65

6 Setup ..................................................................................................69

6.1 Checking the scope of delivery ...........................................................69

6.2 Removing the transport securing devices ...........................................70

6.3 Assembly.............................................................................................70

6.3.1 Checking the table plate......................................................................70

6.3.2 Assembling the frame..........................................................................71

6.3.3 Completing the table plate...................................................................72

6.3.4 Mounting the upper section support....................................................74

6.3.5 Setting the working height...................................................................75

6.3.6 Mounting upper machine section ........................................................76

6.3.7 Fitting the oil collection reservoir.........................................................77

6.3.8 Electrical connection ...........................................................................78

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Operating Instructions 512/532 - 06.0 - 12/2020 3

6.3.9 Checking the mains voltage................................................................78

6.3.10 Connecting the cables to the controller...............................................78

6.3.11 Mounting the hood...............................................................................79

6.3.12 Fitting the eye protection.....................................................................80

6.4 Fitting the button container (class 532)...............................................81

6.5 Sewing test..........................................................................................82

7 Decommissioning .............................................................................83

8 Disposal .............................................................................................85

9 Troubleshooting................................................................................87

9.1 Customer Service................................................................................87

9.2 Messages of the software ...................................................................87

9.3 Errors in sewing process.....................................................................91

10 Technical data ...................................................................................93

11 Appendix............................................................................................95

Table of Contents

4 Operating Instructions 512/532 - 06.0 - 12/2020

About these instructions

Operating Instructions 512/532 - 06.0 - 12/2020 5

1 About these instructions

These instructions have been prepared with utmost care.

They contain information and notes intended to ensure long-term

and reliable operation.

Should you notice any discrepancies or if you have improvement

requests, then we would be glad to receive your feedback through

Customer Service ( S. 87).

Consider the instructions part of the product and store them in a

place where they are readily available.

1.1 For whom are these instructions intended?

These instructions are intended for:

• Operators:

This group is familiar with the machine and has access to

the instructions. Specifically, chapter

Operation ( S. 15) is important for the operators.

•Specialists:

This group has the appropriate technical training for perform-

ing maintenance or repairing malfunctions. Specifically, the

chapter Setup ( S. 69) is important for specialists.

Service Instructions are supplied separately.

With regard to minimum qualification and other requirements to be

met by personnel, please also follow the chapter Safety ( S. 7).

About these instructions

6 Operating Instructions 512/532 - 06.0 - 12/2020

1.2 Representation conventions – symbols and

characters

Various information in these instructions is represented or high-

lighted by the following characters in order to facilitate easy and

quick understanding:

Proper setting

Specifies proper setting.

Disturbances

Specifies the disturbances that can occur from an incorrect setting.

Cover

Specifies which covers must be disassembled in order to access

the components to be set.

Steps to be performed when operating the machine (sewing

and equipping)

Steps to be performed for service, maintenance, and

installation

Steps to be performed via the software control panel

The individual steps are numbered:

First step

Second step

The steps must always be followed in the specified order.

Lists are marked by bullet points.

Result of performing an operation

Change to the machine or on the display/control panel.

Important

Special attention must be paid to this point when performing a step.

1.

2.

...

•



About these instructions

Operating Instructions 512/532 - 06.0 - 12/2020 7

Information

Additional information, e.g. on alternative operating options.

Order

Specifies the work to be performed before or after a setting.

References

 Reference to another section in these instructions.

Safety Important warnings for the user of the machine are specifically

marked. Since safety is of particular importance, hazard symbols,

levels of danger and their signal words are described separately

in the chapter Safety ( S. 7).

Location

information

If no other clear location information is used in a figure, indications

of right or left are always from the user's point of view.

1.3 Other documents

The machine includes components from other manufacturers.

Each manufacturer has performed a hazard assessment for these

purchased parts and confirmed their design compliance with

applicable European and national regulations. The proper use of

the built-in components is described in the corresponding manu-

facturer's instructions.

About these instructions

8 Operating Instructions 512/532 - 06.0 - 12/2020

1.4 Liability

All information and notes in these instructions have been compiled

in accordance with the latest technology and the applicable stan-

dards and regulations.

Dürkopp Adler cannot be held liable for any damage resulting

from:

• Breakage and damage during transport

• Failure to observe these instructions

• Improper use

• Unauthorized modifications to the machine

• Use of untrained personnel

• Use of unapproved parts

Transport

Dürkopp Adler cannot be held liable for breakage and transport

damages. Inspect the delivery immediately upon receiving it.

Report any damage to the last transport manager. This also

applies if the packaging is not damaged.

Leave machines, equipment and packaging material in the con-

dition in which they were found when the damage was discovered.

This will ensure any claims against the transport company.

Report all other complaints to Dürkopp Adler immediately after

receiving the product.

Safety

Operating Instructions 512/532 - 06.0 - 12/2020 9

2 Safety

This chapter contains basic information for your safety. Read the

instructions carefully before setting up or operating the machine.

Make sure to follow the information included in the safety instruc-

tions. Failure to do so can result in serious injury and property

damage.

2.1 Basic safety instructions

The machine may only be used as described in these instructions.

The instructions should be available at the machine's location at

all times.

Work on live components and equipment is prohibited.

Exceptions are defined in the DIN VDE 0105.

For the following work, switch off the machine at the main switch

or disconnect the power plug:

• Replacing the needle or other sewing tools

• Leaving the workstation

• Performing maintenance work and repairs

• Threading

Missing or faulty parts could impair safety and damage the

machine. Only use original parts from the manufacturer.

Transport Use a lifting carriage or forklift to transport the machine. Raise the

machine max. 20 mm and secure it to prevent it from slipping off.

Setup The connecting cable must have a power plug approved in the

relevant country. The power plug may only be assembled to the

power cable by qualified specialists.

Obligations

of the operator

Follow the country-specific safety and accident prevention regu-

lations and the legal regulations concerning industrial safety and

the protection of the environment.

Safety

10 Operating Instructions 512/532 - 06.0 - 12/2020

All the warnings and safety signs on the machine must always be

in legible condition. Do not remove!

Missing or damaged warnings and safety signs must be replaced

immediately.

Requirements

to be met by

the personnel

Only qualified specialists may:

• set up the machine / put the machine in operation

• perform maintenance work and repairs

• perform work on electrical equipment

Only authorized persons may work on the machine and must first

have understood these instructions.

Operation Check the machine during operating for any externally visible

damage. Stop working if you notice any changes to the machine.

Report any changes to your supervisor. Do not use a damaged

machine any further.

Safety

equipment

Safety equipment should not be removed or deactivated. If it is

essential to remove or deactivate safety equipment for a repair

operation, it must be assembled and put back into operation

immediately afterward.

2.2 Signal words and symbols used in warnings

Warnings in the text are distinguished by color bars. The color

scheme is based on the severity of the danger. Signal words

indicate the severity of the danger.

Signal words Signal words and the hazard they describe:

Signal word Meaning

DANGER (with hazard symbol)

If ignored, fatal or serious injury will result

WARNING (with hazard symbol)

If ignored, fatal or serious injury can result

Safety

Operating Instructions 512/532 - 06.0 - 12/2020 11

Symbols The following symbols indicate the type of danger to personnel:

CAUTION (with hazard symbol)

If ignored, moderate or minor injury can result

CAUTION (with hazard symbol)

If ignored, environmental damage can result

NOTICE (without hazard symbol)

If ignored, property damage can result

Symbol Type of danger

General

Electric shock

Puncture

Crushing

Environmental damage

Safety

12 Operating Instructions 512/532 - 06.0 - 12/2020

Examples Examples of the layout of warnings in the text:

 This is what a warning looks like for a hazard that will result

in serious injury or even death if ignored.

 This is what a warning looks like for a hazard that could

result in serious or even fatal injury if ignored.

 This is what a warning looks like for a hazard that could

result in moderate or minor injury if the warning is ignored.

DANGER

Type and source of danger!

Consequences of non-compliance.

Measures for avoiding the danger.

WARNING

Type and source of danger!

Consequences of non-compliance.

Measures for avoiding the danger.

CAUTION

Type and source of danger!

Consequences of non-compliance.

Measures for avoiding the danger.

Safety

Operating Instructions 512/532 - 06.0 - 12/2020 13

 This is what a warning looks like for a hazard that could

result in property damage if ignored.

 This is what a warning looks like for a hazard that could

result in environmental damage if ignored.

NOTICE

Type and source of danger!

Consequences of non-compliance.

Measures for avoiding the danger.

CAUTION

Type and source of danger!

Consequences of non-compliance.

Measures for avoiding the danger.

Safety

14 Operating Instructions 512/532 - 06.0 - 12/2020

Operation

Operating Instructions 512/532 - 06.0 - 12/2020 15

3 Operation

3.1 Threading needle thread

To thread the needle thread:

1. Plug the thread reels onto the thread reel holders and feed

the needle and hook threads through the unwinding bracket.

 The unwinding bracket must stand horizontally above the

thread reels.

2. Thread the needle thread as shown in the following figure.

Fig. 1: Threading needle thread

3. Pull the needle thread approx. 4 cm through the needle after

threading. This ensures reliable sewing-on.

4. When using silicone oil, also thread the needle thread through

the optional silicone oiler (1).

CAUTION

Risk of injury due to sharp and moving parts!

Punctures and crushing are possible.

Only thread the needle thread with the machine

switched off.

(1) -

Silicone lubricator (optional)

(2) - Guide

①

②

Operation

16 Operating Instructions 512/532 - 06.0 - 12/2020

3.2 Setting the needle thread tension

Fig. 2: Setting the needle thread tension

Preliminary tension of the needle thread

With an open primary tensioner (2) a small amount of residual

tension of the needle thread is required. The residual tension is

generated by the preliminary tensioner (1).

The preliminary tension also affects the length of the cut needle

thread end (starting thread for the next seam).

To set the preliminary needle thread tension:

1. Turn the preliminary tensioner (1) clockwise (– direction) for

a shorter starting thread.

2. Turn the preliminary tensioner (1) counterclockwise

(+ direction) for a longer starting thread.

Primary tension of the needle thread

To set the primary needle thread tension:

1. Set the primary tension of the needle thread (2) to be as low

as possible.

The thread interlacing should be exactly in the middle of the

material being sewn. With thin sewn material, excessive

thread tension can lead to undesired ruffing and thread bre-

akages.

(1) - Preliminary tensioner (2) - Preliminary tensioner

①②

Operation

Operating Instructions 512/532 - 06.0 - 12/2020 17

Opening the needle thread tensioner

The primary tensioner (2) is automatically opened during thread

cutting.

3.3 Setting the thread regulator

Fig. 3: Setting the thread regulator

The thread regulator (1) regulates the amount of needle thread

required for forming the stitch. An optimum sewing result is only

possible when the thread regulator is exactly adjusted.

CAUTION

Risk of injury due to sharp parts!

Cutting is possible.

Only thread the needle thread with the machine

switched off.

(1) - Thread regulator

(2) - Thread tensioning spring

(3) - Screw

①

②

③

Operation

18 Operating Instructions 512/532 - 06.0 - 12/2020

With the correct setting the needle thread loop must slide over the

thickest part of the hook at low tension.

To set the needle thread regulator:

1. Loosen the screw (3).

2. Adjust the position of the thread regulator (1).

Thread regulator to the left = larger amount of needle thread

Thread regulator to the right = smaller amount of needle thread

3. Tighten the screw (3).

Adjustment note:

When the maximum thread quantity is required then the thread

tension spring (2) must be pulled approx. 0.5 mm down from its

upper end position. This occurs when the needle thread loop

passes the maximum hook diameter.

3.4 Winding the hook thread

Fig. 4: Winding the hook thread

To wind the hook thread:

1. Fit the bobbin (2) on the bobbin shaft (3).

2. Pull the thread through the guide (5) and around the

tensioner (6).

(1) - Thread clamp

(2) - Bobbin

(3) - Winder shaft

(4) - Bobbin lever

(5) - Guide

(6) - Tensioner

③④ ⑤

①②

⑥

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