DURKOPP ADLER 532 Operating instructions

Type
Operating instructions
Operating Instructions
512/5
32
DA_512-211_deen_12-2013.qxd:DA-6-pages.qxd 04.12.2013 12:38 Uhr Seite 3
All rights reserved.
Property of Dürkopp Adler AG and protected by copyright.
Any reuse of these contents, including extracts, is prohibited without the
prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2018
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE
Table of Contents
Operating Instructions 512/532 - 05.0 - 04/2018 1
1 About these instructions....................................................................5
1.1 For whom are these instructions intended? ..........................................5
1.2 Representation conventions – symbols and characters........................6
1.3 Other documents...................................................................................7
1.4 Liability ..................................................................................................8
2 Safety....................................................................................................9
2.1 Basic safety instructions........................................................................9
2.2 Signal words and symbols used in warnings.......................................10
3 Operation ...........................................................................................15
3.1 Threading needle thread.....................................................................15
3.2 Setting the needle thread tension........................................................16
3.3 Setting the thread regulator.................................................................17
3.4 Winding the hook thread .....................................................................18
3.5 Replacing the bobbin...........................................................................20
3.6 Setting the hook thread tension...........................................................22
3.7 Changing the needle ...........................................................................23
3.8 Adjusting the button mount of the button clamp (Class 532)...............25
3.9 Shank shaper (optional) ......................................................................27
3.10 Sewing.................................................................................................28
4 Programming.....................................................................................29
4.1 Control panel.......................................................................................29
4.2 Switching on the machine ...................................................................30
4.3 Referencing the machine ....................................................................31
4.4 Selecting the seam appearance..........................................................31
4.5 Scaling the axes..................................................................................31
4.5.1 Scaling the X axis (software version up to M2.10) ..............................31
4.5.2 Scaling the X axis (from software version M2.14)...............................32
4.5.3 Scaling the Y axis (software version up to M2.10) ..............................32
4.5.4 Scaling the Y axis (from software version M2.14)...............................32
4.5.5 Recalculate the button hole clearance (class 532)
(software version up to M2.08)............................................................32
4.5.6 Recalculate the button hole clearance (class 532)
(from software version M2.10).............................................................33
4.5.7 Recalculate the bartack dimensions (class 512)
(software version up to M2.10)............................................................33
4.5.8 Recalculate the bartack dimensions (class 512)
(from software version M2.14).............................................................34
4.6 Setting the speed ................................................................................34
4.7 Checking the seam appearance..........................................................34
4.8 Changing the seam appearance .........................................................35
4.9 Bobbin winding....................................................................................35
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2 Operating Instructions 512/532 - 05.0 - 04/2018
4.10 Sewing.................................................................................................36
4.11 Counter................................................................................................36
4.12 Pausing sewing...................................................................................37
4.13 Disabling standard seam appearances...............................................37
4.14 Saving seam appearances..................................................................38
4.14.1 Assigning the memory buttons............................................................38
4.14.2 Sewing with the memory buttons ........................................................39
4.14.3 Deleting the memory button assignments...........................................39
4.15 Saving seam appearance sequences .................................................40
4.16 Sewing with a seam appearance sequence........................................41
4.17 Deleting a seam appearance sequence..............................................41
4.18 Finishing sewing..................................................................................42
4.19 Editing parameters in memory ............................................................42
4.19.1 Editing parameters at the M1 level......................................................42
4.19.2 Editing parameters at the M2 level......................................................43
4.20 Resetting parameters to factory defaults.............................................44
4.21 Externally editing seam appearances .................................................45
4.22 Working with a USB stick ....................................................................47
4.23 Loading software from a USB stick.....................................................50
4.23.1 Loading the main program ..................................................................50
4.23.2 Loading seam appearances................................................................51
4.23.3 Setting parameter U085 (Class 532)...................................................51
4.23.4 Checking the software version ............................................................52
4.24 Seam appearances .............................................................................53
4.24.1 Standard seam appearances for class 512.........................................53
4.24.2 Standard seam images for class 532..................................................57
5 Maintenance.......................................................................................59
5.1 Cleaning ..............................................................................................60
5.2 Lubricating...........................................................................................62
5.2.1 Checking the oil level ..........................................................................63
5.2.2 Lubricating with grease .......................................................................65
6 Setup ..................................................................................................69
6.1 Checking the scope of delivery ...........................................................69
6.2 Removing the transport securing devices ...........................................70
6.3 Assembly.............................................................................................70
6.3.1 Checking the table plate......................................................................70
6.3.2 Assembling the frame..........................................................................71
6.3.3 Completing the table plate...................................................................72
6.3.4 Mounting the upper section support....................................................74
6.3.5 Setting the working height...................................................................75
6.3.6 Mounting upper machine section ........................................................76
6.3.7 Fitting the oil collection reservoir.........................................................77
6.3.8 Electrical connection ...........................................................................78
Table of Contents
Operating Instructions 512/532 - 05.0 - 04/2018 3
6.3.9 Checking the mains voltage................................................................78
6.3.10 Connecting the cables to the controller...............................................78
6.3.11 Mounting the hood...............................................................................79
6.3.12 Fitting the eye protection.....................................................................80
6.4 Fitting the button container (class 532)...............................................81
6.5 Sewing test..........................................................................................82
7 Decommissioning .............................................................................83
8 Disposal .............................................................................................85
9 Troubleshooting................................................................................87
9.1 Customer Service................................................................................87
9.2 Messages of the software ...................................................................87
9.3 Errors in sewing process.....................................................................91
10 Technical data ...................................................................................93
11 Appendix............................................................................................95
Table of Contents
4 Operating Instructions 512/532 - 05.0 - 04/2018
About these instructions
Operating Instructions 512/532 - 05.0 - 04/2018 5
1 About these instructions
These instructions have been prepared with utmost care.
They contain information and notes intended to ensure long-term
and reliable operation.
Should you notice any discrepancies or if you have improvement
requests, then we would be glad to receive your feedback through
Customer Service ( S. 39).
Consider the instructions part of the product and store them in a
place where they are readily available.
1.1 For whom are these instructions intended?
These instructions are intended for:
• Operators:
This group is familiar with the machine and has access to
the instructions. Specifically, chapter
Operation ( S. 15) is important for the operators.
•Specialists:
This group has the appropriate technical training for perform-
ing maintenance or repairing malfunctions. Specifically, the
chapter Setup ( S. 69) is important for specialists.
Service Instructions are supplied separately.
With regard to minimum qualification and other requirements to be
met by personnel, please also follow the chapter Safety ( S. 7).
About these instructions
6 Operating Instructions 512/532 - 05.0 - 04/2018
1.2 Representation conventions – symbols and
characters
Various information in these instructions is represented or high-
lighted by the following characters in order to facilitate easy and
quick understanding:
Proper setting
Specifies proper setting.
Disturbances
Specifies the disturbances that can occur from an incorrect setting.
Cover
Specifies which covers must be disassembled in order to access
the components to be set.
Steps to be performed when operating the machine (sewing
and equipping)
Steps to be performed for service, maintenance, and
installation
Steps to be performed via the software control panel
The individual steps are numbered:
First step
Second step
The steps must always be followed in the specified order.
Lists are marked by bullet points.
Result of performing an operation
Change to the machine or on the display/control panel.
Important
Special attention must be paid to this point when performing a step.
1.
2.
...
•

About these instructions
Operating Instructions 512/532 - 05.0 - 04/2018 7
Information
Additional information, e.g. on alternative operating options.
Order
Specifies the work to be performed before or after a setting.
References
 Reference to another section in these instructions.
Safety Important warnings for the user of the machine are specifically
marked. Since safety is of particular importance, hazard symbols,
levels of danger and their signal words are described separately
in the chapter Safety ( S. 7).
Location
information
If no other clear location information is used in a figure, indications
of right or left are always from the user's point of view.
1.3 Other documents
The machine includes components from other manufacturers.
Each manufacturer has performed a hazard assessment for these
purchased parts and confirmed their design compliance with
applicable European and national regulations. The proper use of
the built-in components is described in the corresponding manu-
facturer's instructions.
About these instructions
8 Operating Instructions 512/532 - 05.0 - 04/2018
1.4 Liability
All information and notes in these instructions have been compiled
in accordance with the latest technology and the applicable stan-
dards and regulations.
Dürkopp Adler cannot be held liable for any damage resulting
from:
• Breakage and damage during transport
• Failure to observe these instructions
• Improper use
• Unauthorized modifications to the machine
• Use of untrained personnel
• Use of unapproved parts
Transport
Dürkopp Adler cannot be held liable for breakage and transport
damages. Inspect the delivery immediately upon receiving it.
Report any damage to the last transport manager. This also
applies if the packaging is not damaged.
Leave machines, equipment and packaging material in the con-
dition in which they were found when the damage was discovered.
This will ensure any claims against the transport company.
Report all other complaints to Dürkopp Adler immediately after
receiving the product.
Safety
Operating Instructions 512/532 - 05.0 - 04/2018 9
2 Safety
This chapter contains basic information for your safety. Read the
instructions carefully before setting up or operating the machine.
Make sure to follow the information included in the safety instruc-
tions. Failure to do so can result in serious injury and property
damage.
2.1 Basic safety instructions
The machine may only be used as described in these instructions.
The instructions should be available at the machine's location at
all times.
Work on live components and equipment is prohibited.
Exceptions are defined in the DIN VDE 0105.
For the following work, switch off the machine at the main switch
or disconnect the power plug:
• Replacing the needle or other sewing tools
• Leaving the workstation
• Performing maintenance work and repairs
• Threading
Missing or faulty parts could impair safety and damage the
machine. Only use original parts from the manufacturer.
Transport Use a lifting carriage or forklift to transport the machine. Raise the
machine max. 20 mm and secure it to prevent it from slipping off.
Setup The connecting cable must have a power plug approved in the
relevant country. The power plug may only be assembled to the
power cable by qualified specialists.
Obligations
of the operator
Follow the country-specific safety and accident prevention regu-
lations and the legal regulations concerning industrial safety and
the protection of the environment.
Safety
10 Operating Instructions 512/532 - 05.0 - 04/2018
All the warnings and safety signs on the machine must always be
in legible condition. Do not remove!
Missing or damaged warnings and safety signs must be replaced
immediately.
Requirements
to be met by
the personnel
Only qualified specialists may:
• set up the machine / put the machine in operation
• perform maintenance work and repairs
• perform work on electrical equipment
Only authorized persons may work on the machine and must first
have understood these instructions.
Operation Check the machine during operating for any externally visible
damage. Stop working if you notice any changes to the machine.
Report any changes to your supervisor. Do not use a damaged
machine any further.
Safety
equipment
Safety equipment should not be removed or deactivated. If it is
essential to remove or deactivate safety equipment for a repair
operation, it must be assembled and put back into operation
immediately afterward.
2.2 Signal words and symbols used in warnings
Warnings in the text are distinguished by color bars. The color
scheme is based on the severity of the danger. Signal words
indicate the severity of the danger.
Signal words Signal words and the hazard they describe:
Signal word Meaning
DANGER (with hazard symbol)
If ignored, fatal or serious injury will result
WARNING (with hazard symbol)
If ignored, fatal or serious injury can result
Safety
Operating Instructions 512/532 - 05.0 - 04/2018 11
Symbols The following symbols indicate the type of danger to personnel:
CAUTION (with hazard symbol)
If ignored, moderate or minor injury can result
CAUTION (with hazard symbol)
If ignored, environmental damage can result
NOTICE (without hazard symbol)
If ignored, property damage can result
Symbol Type of danger
General
Electric shock
Puncture
Crushing
Environmental damage
Safety
12 Operating Instructions 512/532 - 05.0 - 04/2018
Examples Examples of the layout of warnings in the text:
 This is what a warning looks like for a hazard that will result
in serious injury or even death if ignored.
 This is what a warning looks like for a hazard that could
result in serious or even fatal injury if ignored.
 This is what a warning looks like for a hazard that could
result in moderate or minor injury if the warning is ignored.
DANGER
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
WARNING
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
CAUTION
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
Safety
Operating Instructions 512/532 - 05.0 - 04/2018 13
 This is what a warning looks like for a hazard that could
result in property damage if ignored.
 This is what a warning looks like for a hazard that could
result in environmental damage if ignored.
NOTICE
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
CAUTION
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
Safety
14 Operating Instructions 512/532 - 05.0 - 04/2018
Operation
Operating Instructions 512/532 - 05.0 - 04/2018 15
3 Operation
3.1 Threading needle thread
To thread the needle thread:
1. Plug the thread reels onto the thread reel holders and feed
the needle and hook threads through the unwinding bracket.
 The unwinding bracket must stand horizontally above the
thread reels.
2. Thread the needle thread as shown in the following figure.
Fig. 1: Threading needle thread
3. Pull the needle thread approx. 4 cm through the needle after
threading. This ensures reliable sewing-on.
4. When using silicone oil, also thread the needle thread through
the optional silicone oiler (1).
CAUTION
Risk of injury due to sharp and moving parts!
Punctures and crushing are possible.
Only thread the needle thread with the machine
switched off.
(1) -
Silicone lubricator (optional)
(2) - Guide
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Operation
16 Operating Instructions 512/532 - 05.0 - 04/2018
3.2 Setting the needle thread tension
Fig. 2: Setting the needle thread tension
Preliminary tension of the needle thread
With an open primary tensioner (2) a small amount of residual
tension of the needle thread is required. The residual tension is
generated by the preliminary tensioner (1).
The preliminary tension also affects the length of the cut needle
thread end (starting thread for the next seam).
To set the preliminary needle thread tension:
1. Turn the preliminary tensioner (1) clockwise (– direction) for
a shorter starting thread.
2. Turn the preliminary tensioner (1) counterclockwise
(+ direction) for a longer starting thread.
Primary tension of the needle thread
To set the primary needle thread tension:
1. Set the primary tension of the needle thread (2) to be as low
as possible.
The thread interlacing should be exactly in the middle of the
material being sewn. With thin sewn material, excessive
thread tension can lead to undesired ruffing and thread bre-
akages.
(1) - Preliminary tensioner (2) - Preliminary tensioner
â‘ â‘¡
Operation
Operating Instructions 512/532 - 05.0 - 04/2018 17
Opening the needle thread tensioner
The primary tensioner (2) is automatically opened during thread
cutting.
3.3 Setting the thread regulator
Fig. 3: Setting the thread regulator
The thread regulator (1) regulates the amount of needle thread
required for forming the stitch. An optimum sewing result is only
possible when the thread regulator is exactly adjusted.
CAUTION
Risk of injury due to sharp parts!
Cutting is possible.
Only thread the needle thread with the machine
switched off.
(1) - Thread regulator
(2) - Thread tensioning spring
(3) - Screw
â‘ 
â‘¡
â‘¢
Operation
18 Operating Instructions 512/532 - 05.0 - 04/2018
With the correct setting the needle thread loop must slide over the
thickest part of the hook at low tension.
To set the needle thread regulator:
1. Loosen the screw (3).
2. Adjust the position of the thread regulator (1).
Thread regulator to the left = larger amount of needle thread
Thread regulator to the right = smaller amount of needle thread
3. Tighten the screw (3).
Adjustment note:
When the maximum thread quantity is required then the thread
tension spring (2) must be pulled approx. 0.5 mm down from its
upper end position. This occurs when the needle thread loop
passes the maximum hook diameter.
3.4 Winding the hook thread
Fig. 4: Winding the hook thread
To wind the hook thread:
1. Fit the bobbin (2) on the bobbin shaft (3).
2. Pull the thread through the guide (5) and around the
tensioner (6).
(1) - Thread clamp
(2) - Bobbin
(3) - Winder shaft
(4) - Bobbin lever
(5) - Guide
(6) - Tensioner
③④ ⑤
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DURKOPP ADLER 532 Operating instructions

Type
Operating instructions

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