Ford 1997 F-250 Heavy Duty Maintenance Guide

Category
Motor vehicle accessories & components
Type
Maintenance Guide

This manual is also suitable for

1
General Information
*
[BK00050(FM)08/95]
thirty-two pica chart:0060629-D
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
2
Table of Contents
Maintenance Schedule and Record ............ 3
General Maintenance Information ............ 3
Normal Schedule ............................................ 8
Severe Duty Schedule ................................. 31
What Maintenance Schedule Do You
Follow? .............................................................. 6
Owner Maintenance Checks ...................... 62
*
[BK00110(FM)01/96]
ten pica chart:0060691-B
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
3
Maintenance Schedule and
Record
*
[BK00125(F )05/93]
quarter page art:0060553-B
*
[BK00200(FM)01/95] General Maintenance Information
*
[BK00300(FM)01/95]
The required Scheduled Maintenance Services
listed in this booklet are considered essential to
the proper operation, safety and performance of
your Ford Motor Company vehicle. We
recommend that you also perform the Owner
Maintenance Checks listed. These services are
matters of day-to-day care that are also
important to the proper operation of your
vehicle. The recommended lubricants, fluids and
service parts conforming to Ford Specifications
are available from your dealer.
*
[BK00350(FM)02/96]
This booklet gives you a place to record the
services that are performed on your vehicle so
that you can keep a record of when parts should
be checked or replaced. Give your Maintenance
Schedule booklet to the dealer service manager.
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
4
*
[BK00400(FM)01/95]
Maintenance: An investment
*
[BK00500(FM)01/95]
An investment which will pay dividends in the
form of improved reliability, durability, and
resale value.
*
[BK01300(FM)01/95]
To assure the durability of your vehicle and its
emission control systems, it is necessary that
scheduled maintenance be performed at the
designated intervals.
*
[BK01400(FM)01/96]
Ford strongly recommends the use of genuine
Ford replacement parts. If other than Ford or
Motorcraft parts or Ford authorized
remanufactured parts are used for maintenance
replacements or for the service of components
affecting emission control, such non-Ford parts
should be equivalent to genuine Ford Motor
Company parts in performance and durability. It
is the owner’s responsibility to determine the
equivalency of such parts. Please consult your
warranty booklet for complete warranty
information.
*
[BK01410(FM)05/95]
No Cost PCV Valve Replacement
*
[BK01415(F )05/95]
THE PCV VALVE IS A CRITICAL EMISSION
COMPONENT. YOUR DEALER WILL
REPLACE THE VALVE AT NO COST AT
60,000 MILES/96,000 KILOMETERS (EXCEPT
CANADA AND CALIFORNIA VEHICLES).
[BK01420(F )04/96]
FOR VEHICLES WITH 7.5L EFI ENGINES,
YOUR DEALER WILL REPLACE THE PCV
VALVE AT NO COST AT 60,000 MILES/96,000
KILOMETERS (EXCEPT CANADA VEHICLES).
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
5
*
[BK01435(FM)06/94]
Wheel Lug Nuts
[BK01455(FM)06/96]
Wheel lug nuts must be retightened to proper
torque specifications at 500 miles/800 km of
new vehicle operation (100 miles/160 km for
vehicles equipped for snowplowing). Proper
torque specifications are provided in your
Owner Guide. Also retighten to proper torque
specification at 500 miles/800 km after (1) any
wheel change or (2) any other time the wheel
lug nuts have been loosened.
*
[BK01462(FM)01/95]
PRE-DELIVERY CHECK
*
[BK01464(FM)01/95]
Pre-Delivery Service Inspection Completed
*
[BK01466(FM)08/93]
four pica chart:0060627-A
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
6
What Maintenance
Schedule Do You Follow?
*
[BK01701(F )02/95]
Normal
Schedule
*
[BK01801(F )01/95]
Follow the Normal Schedule for most normal
everyday driving conditions.
*
[BK01901(F )01/95]
Severe Duty
Schedule
*
[BK02001(F )01/95]
Follow the Severe Duty Schedule if your driving
habits FREQUENTLY include one or more of the
following conditions:
*
[BK02101(F )05/93]
Towing a trailer or carrying a heavy load.
*
[BK02201(F )04/96]
Operating in severe dust conditions.
*
[BK02301(F )04/96]
Extensive idling, such as police, taxi or
door-to-door delivery service.
*
[BK02401(F )05/93]
Snowplowing
*
[BK02501(F )05/93]
Off-Road operation
*
[BK02600(F )04/96]
Short trips of less than 10 miles (16 km)
when outside temperatures remain below 0˚F
(-18˚C).
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
7
[BK02700(F )04/96]
NOTE: Idling the engine for extended periods
will accumulate more hours of use on
your vehicle than is actually indicated
by the mileage odometer.
Consequently, the odometer reading
can be often misleading when
determining the right time to change
your engine oil and filter.
[BK02800(F )04/96]
NOTE: If you are using your Ford vehicle in a
manner which allows it to remain
stationary while the engine is running
for long periods (door to door delivery,
taxi, police, power/utility company
trucks, or similar duty), then Ford
recommends you increase the
frequency of oil and filter changes to
an interval equivalent to 200 ENGINE
HOURS of use. Since most vehicles are
not equipped with hourmeters, it may
be necessary for you to approximate
your idle time and plan oil/filter
changes accordingly.
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
8 Normal Schedule
Normal Schedule
*
[BK29000(F )09/95]
NOTE: Items for Emission Control Service are shown
in this type and style.
*
[BK29100(F )07/95]
For items marked with number in parentheses
such as (1), see footnote at end of this section.
*
[BK29200(F )05/96]
NOTE: Rear axle lube quantities must be
replaced every 100,000 miles
(160,000 km) or if the axle has been
submerged in water. Otherwise, the
lube should not be checked or changed
unless a leak is suspected or repair
required.
*
[BK29350(F )06/95]
Regular
Maintenance
Intervals
for the Normal
Schedule
*
[BK29400(F )01/95]
5,000 MILES (8,000 Kilometers)
*
[BK29500(F )11/95]
Change engine oil and replace oil filter.
[BK29700(F )04/96]
Rotate tires and adjust air pressure. (1)(2)
[BK29800(F )04/96]
Check and lubricate clutch release lever (7.5L
and 7.3L DIT Diesel).
[BK29900(F )09/95]
Check clutch reservoir fluid level.
*
[BK30000(F )09/95]
Inspect and lubricate automatic transmission
shift linkage.
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
Normal Schedule 9
*
[BK30150(F )06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK30200(F )06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK30225(F )09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK30250(F )08/93]
four pica chart:0060627-A
*
[BK30300(F )01/95]
10,000 MILES (16,000 Kilometers)
*
[BK30400(F )11/95]
Change engine oil and replace oil filter.
*
[BK30475(F )08/93]
four pica chart:0060627-A
*
[BK31100(F )01/95]
15,000 MILES (24,000 Kilometers)
*
[BK31200(F )11/95]
Change engine oil and replace oil filter.
*
[BK31300(F )07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
[BK31325(F )04/96]
For 7.3L DIT Diesel Engines, add 8-10 ounces of
FW-15 to the engine coolant every 15,000 miles
(24,000 km).
[BK31400(F )04/96]
Rotate tires and adjust air pressure. (1)(2)
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
10 Normal Schedule
[BK31700(F )09/95]
Check clutch reservoir fluid level.
*
[BK31800(F )06/95]
Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4).
*
[BK31900(F )09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK32000(F )06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK32200(F )04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK32300(F )04/94]
Inspect drum brake systems, hoses and lines.
*
[BK32400(F )06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK32450(F )09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
[BK32500(F )04/96]
Inspect parking brake fluid level (F-Super
Duty).
[BK32550(F )04/96]
Replace fuel filter every 15,000 miles
(24,000 km) or when the filter restriction
lamp is illuminated (7.3L DIT Diesel only).
[BK32600(F )04/96]
Check spring U-bolt torque (F-Super Duty).
[BK32650(F )04/96]
Change fuel filter (Recommended but not
required for California Certified Vehicles).
*
[BK32675(F )04/93]
four pica chart:0060627-A
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
Normal Schedule 11
*
[BK32700(F )01/95]
20,000 MILES (32,000 Kilometers)
*
[BK32800(F )11/95]
Change engine oil and replace oil filter.
[BK33000(F )04/96]
Check and lubricate clutch release lever (7.5L
and 7.3L DIT Diesel).
*
[BK33050(F )04/93]
four pica chart:0060627-A
*
[BK33500(F )01/95]
25,000 MILES (40,000 Kilometers)
*
[BK33600(F )11/95]
Change engine oil and replace oil filter.
[BK33700(F )04/96]
Rotate tires and adjust air pressure. (1)(2)
[BK33900(F )09/95]
Check clutch reservoir fluid level.
*
[BK34000(F )09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK34150(F )06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK34200(F )06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK34225(F )09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK34250(F )04/93]
four pica chart:0060627-A
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
12 Normal Schedule
*
[BK34300(F )01/95]
30,000 MILES (48,000 Kilometers)
*
[BK34400(F )11/95]
Change engine oil and replace oil filter.
*
[BK34650(F )07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
[BK34655(F )04/96]
For 7.3L DIT Diesel Engines, add 8-10 ounces of
FW-15 to the engine coolant every 15,000 miles
(24,000 km).
[BK34700(F )04/96]
Replace air cleaner filter every 30,000 miles
(48,000 km) or 30 months. If operating in dusty
conditions, consult your dealer and/or follow
severe duty maintenance schedule.
[BK34750(F )04/96]
Replace the air cleaner filter when the restriction
gauge is in the red zone (7.3L DIT Diesel only).
[BK34800(F )04/96]
Replace crankcase emission air filter. If operating
in dusty conditions consult your dealer and/or
follow severe duty maintenance schedule. (7.5L
only.)
*
[BK35400(F )06/95]
Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4).
*
[BK35800(F )04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK35900(F )04/94]
Inspect drum brake systems, hoses and lines.
*
[BK36000(F )05/94]
Inspect and lubricate front wheel bearings.
*
[BK36500(F )08/95]
Inspect parking brake system for damage and
operation.
[BK36600(F )04/96]
Inspect parking brake fluid level (F-Super
Duty).
*
[BK36700(F )09/95]
Lubricate throttle kickdown or TV lever ball
studs.
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
Normal Schedule 13
*
[BK36800(F )06/95]
Lubricate front axle R.H. axle shaft slip yoke
(4x4).
*
[BK36900(F )06/95]
Inspect and lubricate spindle needle bearings
(4x4).
*
[BK37000(F )06/95]
Inspect and lubricate hub locks (4x4).
[BK37200(F )04/96]
Check spring U-bolt torque (F-Super Duty).
[BK37225(F )04/96]
Replace fuel filter every 15,000 miles
(24,000 km) or when the filter restriction
lamp is illuminated (7.3L DIT Diesel only).
[BK37250(F )04/96]
Change fuel filter (Recommended but not
required for California Certified Vehicles).
*
[BK37275(F )04/93]
four pica chart:0060627-A
*
[BK37300(F )01/95]
35,000 MILES (56,000 Kilometers)
*
[BK37400(F )11/95]
Change engine oil and replace oil filter.
[BK37550(F )04/96]
Rotate tires and adjust air pressure. (1)(2)
[BK37600(F )04/96]
Check and lubricate clutch release lever (7.5L
and 7.3L DIT Diesel).
[BK37700(F )09/95]
Check clutch reservoir fluid level.
*
[BK37800(F )09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK37950(F )06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK38000(F )06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
14 Normal Schedule
*
[BK38025(F )09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK38050(F )04/93]
four pica chart:0060627-A
*
[BK38100(F )01/95]
40,000 MILES (64,000 Kilometers)
*
[BK38200(F )11/95]
Change engine oil and replace oil filter.
*
[BK38300(F )04/93]
four pica chart:0060627-A
*
[BK38900(F )01/95]
45,000 MILES (72,000 Kilometers)
*
[BK39000(F )11/95]
Change engine oil and replace oil filter.
*
[BK39100(F )07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
[BK39150(F )04/96]
For 7.3L DIT Diesel Engines, add 8-10 ounces of
FW-15 to the engine coolant every 15,000 miles
(24,000 km).
[BK39200(F )04/96]
Rotate tires and adjust air pressure. (1)(2)
[BK39500(F )09/95]
Check clutch reservoir fluid level.
*
[BK39600(F )06/95]
Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4).
*
[BK39700(F )09/95]
Inspect and lubricate automatic transmission
shift linkage.
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
Normal Schedule 15
*
[BK39825(F )06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
[BK39850(F )04/96]
Change fuel filter (Recommended but not
required for California Certified Vehicles).
[BK39875(F )04/96]
Replace fuel filter every 15,000 miles
(24,000 km) or when the filter restriction
lamp is illuminated (7.3L DIT Diesel only).
*
[BK40000(F )04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK40100(F )04/94]
Inspect drum brake systems, hoses and lines.
*
[BK40200(F )06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK40250(F )09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
[BK40300(F )04/96]
Inspect parking brake fluid level (F-Super
Duty).
[BK40400(F )04/96]
Check spring U-bolt torque (F-Super Duty).
*
[BK40450(F )04/93]
four pica chart:0060627-A
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
16 Normal Schedule
*
[BK40500(F )01/95]
50,000 MILES (80,000 Kilometers)
*
[BK40600(F )11/95]
Change engine oil and replace oil filter.
*
[BK40700(F )06/94]
Change engine coolant initially at 50,000 miles
(80,000 km) or 48 months. Thereafter, change
engine coolant every 30,000 miles (48,000 km) or
36 months (Gasoline engines only).
[BK40750(F )04/96]
For 7.3L DIT Diesel, add four (4) pints of FW-15
each time engine coolant is changed.
[BK40800(F )04/96]
Check and lubricate clutch release lever (7.5L
and 7.3L DIT Diesel).
*
[BK40900(F )04/93]
four pica chart:0060627-A
*
[BK41300(F )01/95]
55,000 MILES (88,000 Kilometers)
*
[BK41400(F )11/95]
Change engine oil and replace oil filter.
[BK41500(F )04/96]
Rotate tires and adjust air pressure. (1)(2)
*
[BK41800(F )09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK41950(F )06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK42000(F )06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
Normal Schedule 17
*
[BK42025(F )09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK42050(F )04/93]
four pica chart:0060627-A
*
[BK42100(F )06/95]
60,000 MILES (96,000 Kilometers)
*
[BK42200(F )11/95]
Change engine oil and replace oil filter.
*
[BK42250(F )07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
[BK42300(F )04/96]
Replace spark plugs (Gasoline engines only).
[BK42500(F )04/96]
Replace air cleaner filter every 30,000 miles
(48,000 km) or 30 months. If operating in dusty
conditions, consult your dealer and/or follow
severe duty maintenance schedule.
[BK42550(F )04/96]
Replace the air cleaner filter when the restriction
gauge is in the red zone (7.3L DIT Diesel only).
[BK42600(F )04/96]
Replace crankcase emission air filter. If operating
in dusty conditions consult your dealer and/or
follow severe duty maintenance schedule. (7.5L
only.)
*
[BK42700(F )05/94]
Replace PCV valve. (3)
[BK42900(F )04/96]
Check thermactor hoses and clamps.
(Recommended, not required.)
*
[BK43600(F )06/95]
Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4).
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
18 Normal Schedule
[BK43700(F )04/96]
Replace fuel filter every 15,000 miles
(24,000 km) or when the filter restriction
lamp is illuminated (7.3L DIT Diesel only).
[BK43850(F )04/96]
Change fuel filter (Recommended but not
required for California Certified Vehicles).
*
[BK44000(F )04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK44100(F )04/94]
Inspect drum brake systems, hoses and lines.
*
[BK44200(F )05/94]
Inspect and lubricate front wheel bearings.
*
[BK44700(F )08/95]
Inspect parking brake system for damage and
operation.
[BK44800(F )04/96]
Inspect parking brake fluid level (F-Super
Duty).
*
[BK44900(F )09/95]
Lubricate throttle kickdown or TV lever ball
studs.
*
[BK45000(F )06/95]
Inspect and lubricate spindle needle bearings
(4x4).
*
[BK45100(F )06/95]
Inspect and lubricate hub locks (4x4).
*
[BK45200(F )04/93]
Change transfer case oil (4x4).
*
[BK45250(F )06/95]
Lubricate front axle R.H. axle shaft slip yoke
(4x4).
*
[BK45300(F )08/95]
Change manual transmission oil.
[BK45400(F )04/96]
Check spring U-bolt torque (F-Super Duty).
*
[BK45450(F )04/93]
four pica chart:0060627-A
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
Normal Schedule 19
*
[BK45500(F )01/95]
65,000 MILES (104,000 Kilometers)
*
[BK45600(F )11/95]
Change engine oil and replace oil filter.
[BK45610(F )04/96]
For 7.3L DIT Diesel Engines, add 8-10 ounces of
FW-15 to the engine coolant every 15,000 miles
(24,000 km).
[BK45625(F )04/96]
Rotate tires and adjust air pressure. (1)(2)
*
[BK45635(F )06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK45655(F )06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK45660(F )09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK45665(F )09/95]
Inspect and lubricate automatic transmission
shift linkage.
[BK45675(F )09/95]
Check clutch reservoir fluid level.
[BK45685(F )04/96]
Check and lubricate clutch release lever (7.5L
and 7.3L DIT Diesel).
*
[BK45690(F )07/93]
four pica chart:0060627-A
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
20 Normal Schedule
*
[BK45700(F )01/95]
70,000 MILES (112,000 Kilometers)
*
[BK45800(F )11/95]
Change engine oil and replace oil filter.
*
[BK45850(F )04/93]
four pica chart:0060627-A
*
[BK45900(F )01/95]
75,000 MILES (120,000 Kilometers)
*
[BK46000(F )11/95]
Change engine oil and replace oil filter.
*
[BK46005(F )07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
[BK46007(F )04/96]
Rotate tires and adjust air pressure. (1)(2)
*
[BK46010(F )06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK46030(F )06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK46035(F )09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK46040(F )04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK46055(F )04/94]
Inspect drum brake systems, hoses and lines.
[BK46065(F )04/96]
Change fuel filter (Recommended but not
required for California Certified Vehicles).
File:18ltbkf.ex
Update:Tue May 28 08:56:09 1996
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Ford 1997 F-250 Heavy Duty Maintenance Guide

Category
Motor vehicle accessories & components
Type
Maintenance Guide
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