Ford 1997 Windstar Maintenance Guide

Type
Maintenance Guide
1
General Information
*
[BK00050(ALL)08/95]
thirty-two pica chart:0060629-D
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
2
Table of Contents
Maintenance Schedule and Record ............ 3
General Maintenance Information ............ 3
PCV Valve Replacement ........................... 4
Maintenance: An investment ................... 4
Wheel Lug Nuts ......................................... 5
What Maintenance Schedule Do You
Follow? .............................................................. 6
Normal Schedule ............................................ 7
Severe Duty Schedule ................................. 16
Owner Maintenance Checks ...................... 30
*
[BK00110(ALL)01/96]
ten pica chart:0060691-B
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
3
Maintenance Schedule and
Record
[BK00200(ALL)10/93]
7-1/2 pica art:0060553-B
*
[BK01000(ALL)01/95] General Maintenance Information
*
[BK01100(ALL)01/95]
The required Scheduled Maintenance Services
listed in this booklet are considered essential to
the proper operation, safety and performance of
your Ford Motor Company vehicle. We
recommend that you also perform the Owner
Maintenance Checks listed. These services are
matters of day-to-day care that are also
important to the proper operation of your
vehicle. The recommended lubricants, fluids and
service parts conforming to Ford Specifications
are available from your dealer.
*
[BK01150(ALL)02/96]
This booklet gives you a place to record the
services that are performed on your vehicle so
that you can keep a record of when parts should
be checked or replaced. Give your Maintenance
Schedule booklet to the dealer service manager.
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
4
[BK01200(ALL)05/96]
PCV Valve Replacement
[BK01300(ALL)07/96]
The PCV valve on your vehicle is a critical
emissions component. Your dealer will replace
the valve at no cost at 60,000 miles
(96,000 kilometers) on 3.0L engines and 100,000
miles (160,000 km) on 3.8L engines except on
Canada and California vehicles.
*
[BK01310(ALL)01/95]
Maintenance: An investment
*
[BK01320(ALL)01/95]
An investment which will pay dividends in the
form of improved reliability, durability, and
resale value.
*
[BK01400(ALL)01/95]
To assure the durability of your vehicle and its
emission control systems, it is necessary that
scheduled maintenance be performed at the
designated intervals.
*
[BK01500(ALL)01/96]
Ford strongly recommends the use of genuine
Ford replacement parts. If other than Ford or
Motorcraft parts or Ford authorized
remanufactured parts are used for maintenance
replacements or for the service of components
affecting emission control, such non-Ford parts
should be equivalent to genuine Ford Motor
Company parts in performance and durability. It
is the owner’s responsibility to determine the
equivalency of such parts. Please consult your
warranty booklet for complete warranty
information.
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
5
*
[BK01510(ALL)06/94]
Wheel Lug Nuts
*
[BK01520(ALL)06/95]
Wheel lug nuts must be retightened to proper
torque specifications at 500 miles/800 km of
new vehicle operation. Proper torque
specifications are provided in your Owner
Guide. Also retighten to proper torque
specification at 500 miles/800 km after (1) any
wheel change or (2) any other time the wheel
lug nuts have been loosened.
*
[BK01550(ALL)01/95]
PRE-DELIVERY CHECK
*
[BK01560(ALL)01/95]
Pre-Delivery Service Inspection Completed
*
[BK01570(ALL)06/96]
four pica chart:0060627-A
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
6
What Maintenance
Schedule Do You Follow?
*
[BK01590(ALL)02/95]
Normal
Schedule
[BK01625(ALL)05/93]
Follow the Normal Schedule for most everyday
driving conditions.
*
[BK01650(ALL)01/95]
Severe Duty
Schedule
*
[BK01700(ALL)01/95]
Follow the Severe Duty Schedule if your driving
habits FREQUENTLY include one or more of the
following conditions:
*
[BK01900(ALL)01/95]
Towing a trailer.
*
[BK02000(ALL)04/96]
Operating in severe dust conditions.
*
[BK02200(ALL)05/96]
Extensive idling, such as police, taxi or
door-to-door delivery service.
*
[BK02300(ALL)05/96]
Short trips of less than 10 miles (16 km)
when outside temperatures remain below 0˚F
(-18˚C).
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
Normal Schedule 7
Normal Schedule
*
[BK02600(ALL)09/95]
NOTE: Items for Emission Control Service are shown
in this type and style.
*
[BK02700(ALL)01/95]
For items marked with a number in parentheses
such as (1), see footnote at the end of this
section.
*
[BK03150(ALL)06/95]
Regular
Maintenance
Intervals
for the Normal
Schedule
*
[BK03200(ALL)01/95]
5,000 MILES (8,000 Kilometers)
*
[BK03300(ALL)11/95]
Change engine oil and replace oil filter.
[BK03400(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK03450(ALL)05/93]
four pica chart:0060627-A
*
[BK03500(ALL)01/95]
10,000 MILES (16,000 Kilometers)
*
[BK03600(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK03700(ALL)05/93]
four pica chart:0060627-A
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
8 Normal Schedule
*
[BK03800(ALL)01/95]
15,000 MILES (24,000 Kilometers)
*
[BK03900(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK03910(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
[BK03925(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK03950(ALL)05/93]
four pica chart:0060627-A
*
[BK04000(ALL)01/95]
20,000 MILES (32,000 Kilometers)
*
[BK04100(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK04150(ALL)05/93]
four pica chart:0060627-A
*
[BK04200(ALL)01/95]
25,000 MILES (40,000 Kilometers)
*
[BK04300(ALL)11/95]
Change engine oil and replace oil filter.
[BK04400(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK04450(ALL)05/93]
four pica chart:0060627-A
*
[BK04500(ALL)01/95]
30,000 MILES (48,000 Kilometers)
*
[BK04600(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK04900(ALL)01/95]
Replace air cleaner filter.
*
[BK04995(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
Normal Schedule 9
[BK05050(ALL)03/94]
Change automatic transaxle fluid with no
filter change.
*
[BK05100(ALL)05/93]
Inspect exhaust heat shields.
*
[BK05200(ALL)07/95]
Inspect front and rear brakes. (1)
*
[BK05300(ALL)05/93]
four pica chart:0060627-A
*
[BK05400(ALL)01/95]
35,000 MILES (56,000 Kilometers)
*
[BK05500(ALL)11/95]
Change engine oil and replace oil filter.
[BK05600(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK05650(ALL)05/93]
four pica chart:0060627-A
*
[BK05700(ALL)01/95]
40,000 MILES (64,000 Kilometers)
*
[BK05800(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK05850(ALL)05/93]
four pica chart:0060627-A
*
[BK05900(ALL)01/95]
45,000 MILES (72,000 Kilometers)
*
[BK06000(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK06010(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
10 Normal Schedule
[BK06025(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK06050(ALL)05/93]
four pica chart:0060627-A
*
[BK06100(ALL)01/95]
50,000 MILES (80,000 Kilometers)
*
[BK06200(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK06225(ALL)01/95]
Change engine coolant initially at 50,000 miles
(80,000 km) or 48 months. Thereafter, change
engine coolant every 30,000 miles (48,000 km) or
36 months.
*
[BK06251(ALL)05/93]
four pica chart:0060627-A
*
[BK06300(ALL)01/95]
55,000 MILES (88,000 Kilometers)
*
[BK06400(ALL)11/95]
Change engine oil and replace oil filter.
[BK06500(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK06550(ALL)05/93]
four pica chart:0060627-A
*
[BK06600(ALL)06/96]
60,000 MILES (96,000 Kilometers)
*
[BK06700(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK06900(ALL)06/96]
Inspect accessory drive belt(s).
*
[BK07000(ALL)01/95]
Replace air cleaner filter.
[BK07050(ALL)10/95]
Replace PCV valve (3.0L Only). (2)
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
Normal Schedule 11
*
[BK07105(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
*
[BK07200(ALL)05/93]
Inspect exhaust heat shields.
*
[BK07300(ALL)07/95]
Inspect front and rear brakes. (1)
[BK07400(ALL)03/94]
Change automatic transaxle fluid with no
filter change.
*
[BK07500(ALL)05/93]
four pica chart:0060627-A
*
[BK07600(ALL)01/95]
65,000 MILES (104,000 Kilometers)
*
[BK07700(ALL)11/95]
Change engine oil and replace oil filter.
[BK07800(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK07850(ALL)05/93]
four pica chart:0060627-A
*
[BK07900(ALL)01/95]
70,000 MILES (112,000 Kilometers)
*
[BK08000(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK08050(ALL)05/93]
four pica chart:0060627-A
*
[BK08100(ALL)01/95]
75,000 MILES (120,000 Kilometers)
*
[BK08200(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK08225(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
12 Normal Schedule
[BK08250(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK08275(ALL)05/93]
four pica chart:0060627-A
*
[BK08300(ALL)01/95]
80,000 MILES (128,000 Kilometers)
*
[BK08400(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK08425(ALL)03/95]
Change engine coolant every 30,000 miles
(48,000 km) or 36 months.
*
[BK08451(ALL)05/93]
four pica chart:0060627-A
*
[BK08500(ALL)01/95]
85,000 MILES (136,000 Kilometers)
*
[BK08600(ALL)11/95]
Change engine oil and replace oil filter.
[BK08700(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK08750(ALL)05/93]
four pica chart:0060627-A
*
[BK08800(ALL)01/95]
90,000 MILES (144,000 Kilometers)
*
[BK08900(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK09100(ALL)06/96]
Inspect accessory drive belt(s).
*
[BK09200(ALL)01/95]
Replace air cleaner filter.
*
[BK09295(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
*
[BK09400(ALL)05/93]
Inspect exhaust heat shields.
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
Normal Schedule 13
*
[BK09500(ALL)07/95]
Inspect front and rear brakes. (1)
[BK09600(ALL)03/94]
Change automatic transaxle fluid with no
filter change.
*
[BK09650(ALL)05/93]
four pica chart:0060627-A
*
[BK09700(ALL)01/95]
95,000 MILES (152,000 Kilometers)
*
[BK09800(ALL)11/95]
Change engine oil and replace oil filter.
[BK09900(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK09950(ALL)05/93]
four pica chart:0060627-A
*
[BK10000(ALL)06/96]
100,000 MILES (160,000 Kilometers)
*
[BK10100(ALL)11/95]
Change engine oil and replace oil filter.
[BK10110(ALL)05/95]
Change spark plugs.
[BK10125(ALL)05/95]
Replace PCV valve (3.8L Only). (4)
*
[BK10150(ALL)05/93]
four pica chart:0060627-A
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
14 Normal Schedule
*
[BK10200(ALL)01/95]
105,000 MILES (168,000 Kilometers)
*
[BK10300(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK10325(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
[BK10350(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK10360(ALL)05/93]
four pica chart:0060627-A
*
[BK10375(ALL)01/95]
110,000 MILES (176,000 Kilometers)
*
[BK10400(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK10425(ALL)03/95]
Change engine coolant every 30,000 miles
(48,000 km) or 36 months.
*
[BK10451(ALL)05/93]
four pica chart:0060627-A
*
[BK10500(ALL)01/95]
115,000 MILES (184,000 Kilometers)
*
[BK10600(ALL)11/95]
Change engine oil and replace oil filter.
[BK10630(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK10700(ALL)05/93]
four pica chart:0060627-A
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
Normal Schedule 15
*
[BK10800(ALL)01/95]
120,000 MILES (192,000 Kilometers)
*
[BK10900(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK11100(ALL)06/96]
Inspect accessory drive belt(s).
*
[BK11200(ALL)01/95]
Replace air cleaner filter.
[BK11250(ALL)06/95]
Replace PCV valve (3.0L Only).
*
[BK11305(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
*
[BK11325(ALL)08/95]
Change automatic transaxle fluid.
*
[BK11400(ALL)05/93]
Inspect exhaust heat shields.
*
[BK11500(ALL)07/95]
Inspect front and rear brakes. (1)
*
[BK11600(ALL)05/93]
four pica chart:0060627-A
*
[BK11800(ALL)01/95]
(1) If your driving habits include continuous stop-and-go
driving or driving in hilly areas, more frequent intervals
may be required.
*
[BK11825(ALL)05/96]
(2) At 60,000 miles (96,000 km) your dealer will replace the
PCV valve at no cost except on Canada and California
vehicles.
[BK11835(ALL)05/95]
(3) Wheel lug nuts must be retightened to proper torque
specifications at 500 miles/800 km of new vehicle
operation. Proper torque specifications are provided in
your Owner Guide. Also retighten to proper torque
specification at 500 miles/800 km after (1) any wheel
change or (2) any other time the wheel lug nuts have
been loosened.
[BK11875(ALL)09/95]
(4) At 100,000 miles (160,000 km) your dealer will replace the
PCV valve at no cost except on Canada and California
vehicles.
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
16 Severe Duty Schedule
Severe Duty Schedule
*
[BK12000(ALL)09/95]
NOTE: Items for Emission Control Service are shown
in this type and style.
*
[BK12100(ALL)01/95]
For items marked with a number in parentheses
such as (1), see footnote at the end of this
section.
*
[BK12120(ALL)05/93]
NOTE: The Severe Duty Schedule provides
maintenance intervals for replacing
your air cleaner filter if you drive in
severe dust conditions. However, the
conditions you drive in may require
even more frequent air cleaner
replacement intervals than those
shown. Check with your dealer.
*
[BK12550(ALL)05/94]
Maintenance
Intervals
for the Severe
Duty Schedule
*
[BK12600(ALL)01/95]
3,000 MILES (5,000 Kilometers)
*
[BK12700(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK12750(ALL)05/93]
four pica chart:0060627-A
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
Severe Duty Schedule 17
*
[BK12800(ALL)01/95]
6,000 MILES (10,000 Kilometers)
*
[BK12900(ALL)11/95]
Change engine oil and replace oil filter.
[BK13000(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK13050(ALL)05/93]
four pica chart:0060627-A
*
[BK13100(ALL)01/95]
9,000 MILES (15,000 Kilometers)
*
[BK13200(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK13250(ALL)05/93]
four pica chart:0060627-A
*
[BK13300(ALL)01/95]
12,000 MILES (20,000 Kilometers)
*
[BK13400(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK13450(ALL)05/93]
four pica chart:0060627-A
*
[BK13500(ALL)01/95]
15,000 MILES (25,000 Kilometers)
*
[BK13600(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK13625(ALL)06/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
[BK13650(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK13675(ALL)05/93]
four pica chart:0060627-A
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
18 Severe Duty Schedule
*
[BK13700(ALL)01/95]
18,000 MILES (30,000 Kilometers)
*
[BK13800(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK13850(ALL)05/93]
four pica chart:0060627-A
*
[BK13900(ALL)01/95]
21,000 MILES (35,000 Kilometers)
*
[BK14000(ALL)11/95]
Change engine oil and replace oil filter.
[BK14050(ALL)03/94]
Change automatic transaxle fluid with no
filter change.
*
[BK14100(ALL)05/93]
four pica chart:0060627-A
*
[BK14200(ALL)01/95]
24,000 MILES (40,000 Kilometers)
*
[BK14300(ALL)11/95]
Change engine oil and replace oil filter.
[BK14350(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK14375(ALL)05/93]
four pica chart:0060627-A
*
[BK14400(ALL)01/95]
27,000 MILES (45,000 Kilometers)
*
[BK14500(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK14550(ALL)05/93]
four pica chart:0060627-A
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
Severe Duty Schedule 19
*
[BK14600(ALL)01/95]
30,000 MILES (50,000 Kilometers)
*
[BK14700(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK15000(ALL)01/95]
Replace air cleaner filter.
*
[BK15005(ALL)06/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
*
[BK15200(ALL)05/93]
Inspect exhaust heat shields.
*
[BK15300(ALL)07/95]
Inspect front and rear brakes. (1)
*
[BK15400(ALL)05/93]
four pica chart:0060627-A
*
[BK15500(ALL)01/95]
33,000 MILES (55,000 Kilometers)
*
[BK15600(ALL)11/95]
Change engine oil and replace oil filter.
[BK15650(ALL)07/94]
Rotate tires and adjust air pressure. (3)
*
[BK15675(ALL)05/93]
four pica chart:0060627-A
*
[BK15700(ALL)01/95]
36,000 MILES (60,000 Kilometers)
*
[BK15800(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK15900(ALL)05/93]
four pica chart:0060627-A
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
20 Severe Duty Schedule
*
[BK16000(ALL)01/95]
39,000 MILES (65,000 Kilometers)
*
[BK16100(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK16150(ALL)05/93]
four pica chart:0060627-A
*
[BK16200(ALL)01/95]
42,000 MILES (70,000 Kilometers)
*
[BK16300(ALL)11/95]
Change engine oil and replace oil filter.
[BK16350(ALL)07/94]
Rotate tires and adjust air pressure. (3)
[BK16360(ALL)03/94]
Change automatic transaxle fluid with no
filter change.
*
[BK16375(ALL)05/93]
four pica chart:0060627-A
*
[BK16400(ALL)01/95]
45,000 MILES (75,000 Kilometers)
*
[BK16500(ALL)11/95]
Change engine oil and replace oil filter.
*
[BK16525(ALL)06/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
*
[BK16550(ALL)05/93]
four pica chart:0060627-A
File:18wnbks.ex
Update:Mon Jul 8 14:28:08 1996
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Ford 1997 Windstar Maintenance Guide

Type
Maintenance Guide

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