Ford 1996 Aerostar Maintenance Guide

Type
Maintenance Guide
1
General Information
*
[BK00050(ALL)08/95]
thirty-two pica chart:0060629-D
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
2
Table of Contents
General Maintenance Information............... 3
What Maintenance Schedule Do You
Follow? ................................................................ 6
Normal Schedule............................................... 7
Severe Duty Schedule ................................... 24
Owner Maintenance Checks........................ 50
*
[BK00110(ALL)06/95]
ten pica chart:0060691-A
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
3
Maintenance Schedule and
Record
*
[BK00125(ALL)05/93]
quarter page art:0060553-B
*
[BK00200(ALL)01/95] General Maintenance Information
*
[BK00300(ALL)01/95]
The required Scheduled Maintenance Services
listed in this booklet are considered essential to
the proper operation, safety and performance of
your Ford Motor Company vehicle. We
recommend that you also perform the Owner
Maintenance Checks listed. These services are
matters of day-to-day care that are also
important to the proper operation of your
vehicle. The recommended lubricants, fluids and
service parts conforming to Ford Specifications
are available from your dealer.
*
[BK00350(ALL)01/95]
This booklet gives you a place to record the
services that are performed on your vehicle so
that you can keep a record of when parts should
be checked or replaced. Give your Maintenance
Schedule and Record booklet to the dealer service
manager.
*
[BK00400(ALL)01/95]
Maintenance: An investment
*
[BK00500(ALL)01/95]
An investment which will pay dividends in the
form of improved reliability, durability, and
resale value.
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
4
*
[BK01300(ALL)01/95]
To assure the durability of your vehicle and its
emission control systems, it is necessary that
scheduled maintenance be performed at the
designated intervals.
*
[BK01400(ALL)05/95]
Ford strongly recommends the use of genuine
Ford replacement parts. If other than Ford or
Motorcraft parts or Ford authorized
remanufactured parts are used for maintenance
replacements or for the service of components
affecting emission control, such non-Ford parts
should be equivalent to genuine Ford Motor
Company parts in performance and durability. It
is the owner’s responsibility to determine the
equivalency of such parts. Please consult your
warranty booklet for complete warranty
information.
*
[BK01410(ALL)05/95]
No Cost PCV Valve Replacement
*
[BK01415(ALL)05/95]
THE PCV VALVE IS A CRITICAL EMISSION
COMPONENT. YOUR DEALER WILL
REPLACE THE VALVE AT NO COST AT
60,000 MILES/96,000 KILOMETERS (EXCEPT
CANADA AND CALIFORNIA VEHICLES).
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
5
*
[BK01435(ALL)06/94]
Wheel Lug Nuts
*
[BK01455(ALL)06/95]
Wheel lug nuts must be retightened to proper
torque specifications at 500 miles/800 km of
new vehicle operation. Proper torque
specifications are provided in your Owner
Guide. Also retighten to proper torque
specification at 500 miles/800 km after (1) any
wheel change or (2) any other time the wheel
lug nuts have been loosened.
*
[BK01462(ALL)01/95]
PRE-DELIVERY CHECK
*
[BK01464(ALL)01/95]
Pre-Delivery Service Inspection Completed
*
[BK01466(ALL)08/93]
four pica chart:0060627-A
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
6
What Maintenance
Schedule Do You Follow?
*
[BK01701(ALL)02/95]
Normal
Schedule
*
[BK01801(ALL)01/95]
Follow the Normal Schedule for most normal
everyday driving conditions.
*
[BK01901(ALL)01/95]
Severe Duty
Schedule
*
[BK02001(ALL)01/95]
Follow the Severe Duty Schedule if your driving
habits FREQUENTLY include one or more of the
following conditions:
*
[BK02101(ALL)05/93]
Towing a trailer or carrying a heavy load.
*
[BK02201(ALL)01/95]
Operating in severe dust conditions.
*
[BK02301(ALL)01/95]
Extensive idling, such as police, taxi or
door-to-door delivery service.
*
[BK02401(ALL)05/93]
Snowplowing
*
[BK02600(ALL)01/95]
Short trips of less than 10 miles (16 km)
when outside temperatures remain below 0˚F
(-18˚C).
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
Normal Schedule 7
Normal Schedule
*
[BK29000(ALL)01/95]
NOTE: Items for Emission Control Service are
shown in this type and style.
*
[BK29100(ALL)07/95]
For items marked with number in parentheses
such as (1), see footnote at end of this section.
*
[BK29350(ALL)06/95]
Regular
Maintenance
Intervals
for the Normal
Schedule
*
[BK29400(ALL)01/95]
5,000 MILES (8,000 Kilometers)
*
[BK29500(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK29700(ALL)08/95]
Rotate tires and adjust air pressure. (1)
*
[BK30000(ALL)08/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK30150(ALL)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK30200(ALL)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
8 Normal Schedule
*
[BK30225(ALL)06/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK30250(ALL)08/93]
four pica chart:0060627-A
*
[BK30300(ALL)01/95]
10,000 MILES (16,000 Kilometers)
*
[BK30400(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK30475(ALL)08/93]
four pica chart:0060627-A
*
[BK31100(ALL)01/95]
15,000 MILES (24,000 Kilometers)
*
[BK31200(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK31300(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
*
[BK31400(ALL)08/95]
Rotate tires and adjust air pressure. (1)
*
[BK31900(ALL)08/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK32000(ALL)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK32200(ALL)04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK32300(ALL)04/94]
Inspect drum brake systems, hoses and lines.
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
Normal Schedule 9
*
[BK32400(ALL)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK32450(ALL)06/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK32675(ALL)04/93]
four pica chart:0060627-A
*
[BK32700(ALL)01/95]
20,000 MILES (32,000 Kilometers)
*
[BK32800(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK33050(ALL)04/93]
four pica chart:0060627-A
*
[BK33500(ALL)01/95]
25,000 MILES (40,000 Kilometers)
*
[BK33600(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK33700(ALL)08/95]
Rotate tires and adjust air pressure. (1)
*
[BK34000(ALL)08/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK34150(ALL)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK34200(ALL)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
10 Normal Schedule
*
[BK34225(ALL)06/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK34250(ALL)04/93]
four pica chart:0060627-A
*
[BK34300(ALL)01/95]
30,000 MILES (48,000 Kilometers)
*
[BK34400(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK34650(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
[BK34700(ALL)08/95]
Replace air cleaner filter. (2)
*
[BK34800(ALL)08/95]
Replace fuel filter (Recommended but not required
for California vehicles).
*
[BK34850(ALL)08/95]
Change automatic transmission fluid.
*
[BK35800(ALL)04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK35900(ALL)04/94]
Inspect drum brake systems, hoses and lines.
[BK36100(ALL)05/94]
Inspect and lubricate front wheel bearings
(4x2 vehicles only).
*
[BK36500(ALL)08/95]
Inspect parking brake system for damage and
operation.
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
Normal Schedule 11
*
[BK36700(ALL)06/95]
Lubricate throttle kickdown or TV lever ball
studs.
[BK37000(ALL)08/95]
Inspect and lubricate front suspension ball
joints, bushings, arms, springs and rear jounce
bumpers for wear or damage.
*
[BK37275(ALL)04/93]
four pica chart:0060627-A
*
[BK37300(ALL)01/95]
35,000 MILES (56,000 Kilometers)
*
[BK37400(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK37550(ALL)08/95]
Rotate tires and adjust air pressure. (1)
*
[BK37800(ALL)08/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK37950(ALL)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK38000(ALL)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK38025(ALL)06/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK38050(ALL)04/93]
four pica chart:0060627-A
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
12 Normal Schedule
*
[BK38100(ALL)01/95]
40,000 MILES (64,000 Kilometers)
*
[BK38200(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK38300(ALL)04/93]
four pica chart:0060627-A
*
[BK38900(ALL)01/95]
45,000 MILES (72,000 Kilometers)
*
[BK39000(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK39100(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
*
[BK39200(ALL)08/95]
Rotate tires and adjust air pressure. (1)
*
[BK39700(ALL)08/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK39825(ALL)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK40000(ALL)04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK40100(ALL)04/94]
Inspect drum brake systems, hoses and lines.
*
[BK40200(ALL)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
Normal Schedule 13
*
[BK40250(ALL)06/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK40450(ALL)04/93]
four pica chart:0060627-A
*
[BK40500(ALL)01/95]
50,000 MILES (80,000 Kilometers)
*
[BK40600(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK40700(ALL)06/94]
Change engine coolant initially at 50,000 miles
(80,000 km) or 48 months. Thereafter, change
engine coolant every 30,000 miles (48,000 km) or
36 months (Gasoline engines only).
*
[BK40900(ALL)04/93]
four pica chart:0060627-A
*
[BK41300(ALL)01/95]
55,000 MILES (88,000 Kilometers)
*
[BK41400(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK41500(ALL)08/95]
Rotate tires and adjust air pressure. (1)
*
[BK41800(ALL)08/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK41950(ALL)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK42000(ALL)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
14 Normal Schedule
*
[BK42025(ALL)06/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK42050(ALL)04/93]
four pica chart:0060627-A
*
[BK42100(ALL)06/95]
60,000 MILES (96,000 Kilometers)
*
[BK42200(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK42250(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
*
[BK42300(ALL)08/95]
Inspect accessory drive belt(s).
[BK42500(ALL)08/95]
Replace air cleaner filter. (2)
*
[BK42700(ALL)05/94]
Replace PCV valve. (3)
*
[BK43850(ALL)08/95]
Replace fuel filter (Recommended but not required
for California vehicles).
*
[BK43900(ALL)08/95]
Change automatic transmission fluid.
*
[BK44000(ALL)04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK44100(ALL)04/94]
Inspect drum brake systems, hoses and lines.
[BK44300(ALL)05/94]
Inspect and lubricate front wheel bearings
(4x2 vehicles only).
*
[BK44700(ALL)08/95]
Inspect parking brake system for damage and
operation.
*
[BK44900(ALL)06/95]
Lubricate throttle kickdown or TV lever ball
studs.
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
Normal Schedule 15
[BK44950(ALL)08/95]
Inspect and lubricate front suspension ball
joints, bushings, arms, springs and rear jounce
bumpers for wear or damage.
[BK45000(ALL)08/95]
Replace all front axle and transfer case lube
quantities every 60,000 miles (96,000 km) or if
the axle has been submerged in water
(E-4WD vehicles only).
*
[BK45450(ALL)04/93]
four pica chart:0060627-A
*
[BK45500(ALL)01/95]
65,000 MILES (104,000 Kilometers)
*
[BK45600(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK45620(ALL)08/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK45625(ALL)08/95]
Rotate tires and adjust air pressure. (1)
*
[BK45635(ALL)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK45655(ALL)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK45660(ALL)06/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK45690(ALL)07/93]
four pica chart:0060627-A
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
16 Normal Schedule
*
[BK45700(ALL)01/95]
70,000 MILES (112,000 Kilometers)
*
[BK45800(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK45850(ALL)04/93]
four pica chart:0060627-A
*
[BK45900(ALL)01/95]
75,000 MILES (120,000 Kilometers)
*
[BK46000(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK46005(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
*
[BK46007(ALL)08/95]
Rotate tires and adjust air pressure. (1)
*
[BK46009(ALL)08/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK46010(ALL)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK46030(ALL)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK46035(ALL)06/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
Normal Schedule 17
*
[BK46040(ALL)04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK46055(ALL)04/94]
Inspect drum brake systems, hoses and lines.
*
[BK46097(ALL)04/93]
four pica chart:0060627-A
*
[BK46100(ALL)01/95]
80,000 MILES (128,000 Kilometers)
*
[BK46200(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK46225(ALL)06/94]
Change coolant every 30,000 miles (48,000 km) or
36 months.
*
[BK46280(ALL)04/93]
four pica chart:0060627-A
*
[BK46300(ALL)01/95]
85,000 MILES (136,000 Kilometers)
*
[BK46400(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK46405(ALL)08/95]
Rotate tires and adjust air pressure. (1)
*
[BK46409(ALL)08/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK46410(ALL)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK46430(ALL)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
18 Normal Schedule
*
[BK46435(ALL)06/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK46475(ALL)04/93]
four pica chart:0060627-A
*
[BK46500(ALL)01/95]
90,000 MILES (144,000 Kilometers)
*
[BK46600(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK46850(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
[BK46900(ALL)08/95]
Replace air cleaner filter. (2)
*
[BK47015(ALL)08/95]
Inspect accessory drive belt(s).
*
[BK47025(ALL)08/95]
Replace fuel filter (Recommended but not required
for California vehicles).
*
[BK47027(ALL)08/95]
Change automatic transmission fluid.
*
[BK47035(ALL)04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK47040(ALL)04/94]
Inspect drum brake systems, hoses and lines.
[BK47047(ALL)05/94]
Inspect and lubricate front wheel bearings
(4x2 vehicles only).
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
Normal Schedule 19
*
[BK47051(ALL)06/95]
Lubricate throttle kickdown or TV lever ball
studs.
*
[BK47060(ALL)08/95]
Inspect parking brake system for damage and
operation.
*
[BK47090(ALL)04/93]
four pica chart:0060627-A
*
[BK47100(ALL)01/95]
95,000 MILES (152,000 Kilometers)
*
[BK47200(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK47210(ALL)08/95]
Rotate tires and adjust air pressure. (1)
*
[BK47215(ALL)08/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK47220(ALL)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK47240(ALL)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK47245(ALL)06/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK47280(ALL)04/93]
four pica chart:0060627-A
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
20 Normal Schedule
*
[BK47300(ALL)01/95]
100,000 MILES (160,000 Kilometers)
*
[BK47400(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK47450(ALL)08/95]
Replace spark plugs.
*
[BK47500(ALL)05/93]
All rear axle lube quantities must be replaced
every 100,000 miles (160,000 km) or if the
axle has been submerged in water.
Otherwise, the lube should not be checked
or changed unless a leak is suspected or
repair required.
*
[BK47550(ALL)04/93]
four pica chart:0060627-A
*
[BK47600(ALL)01/95]
105,000 MILES (168,000 Kilometers)
*
[BK47700(ALL)01/95]
Change engine oil and replace oil filter.
*
[BK47705(ALL)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
*
[BK47707(ALL)08/95]
Rotate tires and adjust air pressure. (1)
*
[BK47709(ALL)08/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK47710(ALL)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
*
[BK47730(ALL)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
File:18cpbka.ex
Update:Tue Aug 29 17:48:50 1995
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Ford 1996 Aerostar Maintenance Guide

Type
Maintenance Guide

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