Xtreme 10KVA User manual

XPRT 6kVA & 10kVA Online UPS

6kVA, 10kVA Models

User & Installaon Manual

Xtreme Power Conversion Corporaon

XPRT 6kVA & 10kVA User’s Manual

Page 2

Uninterrupble Power Supply

Table of Contents

EMC Statements - FCC Part 15......................................................................5

Safety Warnings And Symbols......................................................................5

Safety Warnings...............................................................................................................................5

Safety Symbols.................................................................................................................................6

General........................................................................................................6

Transport/Storage........................................................................................7

Maintenance And Servicing..........................................................................7

Introducon.................................................................................................8

Product Descripon......................................................................................8

Double Conversion On-Line Technology..........................................................................................8

Eciency Opmizer Funcon..........................................................................................................9

Free Run Mode................................................................................................................................9

Diagnosc Tests...............................................................................................................................9

System Conguraon.....................................................................................................................10

Hardware Installaon Guide.......................................................................15

Safety Informaon.........................................................................................................................15

Installaon Procedures..................................................................................................................16

Connecng Internal Baery Pack (6kVA Model)............................................................................19

Connecng Internal Baery Pack (10kVA Model)..........................................................................21

Connecng Addional External Baery Packs (6kVA Model)........................................................22

Connecng Addional External Baery Packs (10kVA Model)......................................................24

Connecng Interface Devices........................................................................................................27

Standard Hardwired Installaon Procedure..................................................................................29

Oponal Power Distribuon Units.................................................................................................32

Startup.......................................................................................................34

Startup 6kVA UPS..........................................................................................................................34

Startup 10kVA UPS (stand-alone not parallel systems)..................................................................35

Operaon...................................................................................................36

Xtreme Power Conversion Corporaon

XPRT 6kVA & 10kVA User’s Manual

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Uninterrupble Power Supply

Normal Operaon Condions........................................................................................................36

Switching the UPS OFF...................................................................................................................37

Maintenance Bypass......................................................................................................................38

10kVA Parallel Installaon And Operaon..................................................40

Installaon of a Parallel System.....................................................................................................40

Installing the Parallel Connecon..................................................................................................41

Startup 10kVA UPS Parallel System................................................................................................43

Normal Operaon Condions........................................................................................................43

Switching the UPS OFF...................................................................................................................43

Status and Alarm Indicaons......................................................................45

On Bypass......................................................................................................................................45

On Baery......................................................................................................................................46

Baery Low (end of runme)........................................................................................................46

Bypass Out of Limits......................................................................................................................46

Overload........................................................................................................................................46

Replace Baery..............................................................................................................................47

Alarm Priority.................................................................................................................................47

Fault Mode....................................................................................................................................48

Standby..........................................................................................................................................48

Remote Emergency Power O (REPO)...........................................................................................48

No Load Shutdown........................................................................................................................49

Auto Restart...................................................................................................................................49

Baery Management.................................................................................50

Baery Connecon Test................................................................................................................50

Quick Baery Test......................................................................................................................... 50

Deep Baery Test..........................................................................................................................50

Communicaon..........................................................................................50

RS-232 Communicaon Port.........................................................................................................50

SNMP Interface Card (Opon).......................................................................................................51

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XPRT 6kVA & 10kVA User’s Manual

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Extended Runme......................................................................................51

Maintenance..............................................................................................52

Safety.............................................................................................................................................52

General..........................................................................................................................................52

Recycling the UPS at the End of Service Life..................................................................................52

Baeries.........................................................................................................................................53

Internal Baery Replacement – 6kVA Model.................................................................................53

Internal Baery Replacement – 10kVA Model..............................................................................54

Power Unit Maintenance...............................................................................................................56

Power Unit Replacement – 6kVA Model........................................................................................56

Power Unit Replacement – 10kVA Model......................................................................................56

Troubleshoong.........................................................................................58

Specicaons.............................................................................................59

Shipping List.............................................................................................. 59

Obtaining Service.......................................................................................60

Xtreme Power Conversion Limited Warranty..............................................61

Xtreme Power Conversion Load Protecon Policy.......................................62

Appendix A: SNMP/WEB Card (Oponal)....................................................65

Introducon...................................................................................................................................65

LEDs.............................................................................................................................................. 65

Features.........................................................................................................................................65

Architecture...................................................................................................................................66

Interfaces.......................................................................................................................................67

Conguraon.................................................................................................................................67

Access............................................................................................................................................69

Xtreme Power Conversion Corporaon

XPRT 6kVA & 10kVA User’s Manual

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Uninterrupble Power Supply

Thank you for selecng this uninterrupble power supply (UPS). It provides you with protecon for connected

equipment. Please read this manual before installing the XPRT-Series UPS models XPRT-6000 and XPRT-10000 as it

provides important informaon that should be followed during installaon and maintenance of the UPS and bat-

teries, allowing you to correctly set up your system for the maximum safety and performance. Included is informa-

on on customer support and service, if it is required. If you experience a problem with the UPS, please refer to

the Troubleshoong secon in this manual to correct the problem. If the problem is not corrected, please collect

informaon so that the Technical Support personnel can more eecvely assist you.

EMC Statements - FCC Part 15

Noce: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant

to Part 15 of the FCC Rules. These limits are designed to provide reasonable protecon against harmful interfer-

ence when the equipment is operated in a commercial environment. This equipment generates, uses, and can

radiate radio frequency energy and, if not installed and used in accordance with the instrucon manual, may cause

harmful interference to radio communicaons. Operaon of this equipment in a residenal area is likely to cause

harmful interference in which case the user will be required to correct the interference at the users own expense.

Modicaons not expressly approved by the manufacturer could void the user’s authority to operate the equip-

ment under FCC rules.

IMPORTANT SAFETY INSTRUCTIONS: (SAVE THESE INSTRUCTIONS)

This manual contains important instrucons that should be followed during installaon and maintenance of the

UPS. It also gives all necessary informaon about the correct use of the UPS. Before aempng to install and start

up the UPS, carefully read this manual. Keep this manual next to the unit for future references.

Full understanding of and compliance with the safety instrucons and warnings contained in this manual are the

ONLY CONDITIONS to avoid any dangerous situaon during installaon, operaon and maintenance work, and to

preserve the maximum reliability of the UPS system.

Xtreme Power Conversion (XPC) Corp refuses any responsibility in case of non-observance, unauthorized altera-

ons, or improper use of the delivered UPS.

While every care has been taken to ensure the completeness and accuracy of this manual, XPC accepts no respon-

sibility or liability for any loss or damage resulng from the use of the informaon contained in this document.

This document shall not be copied nor reproduced without the permission of XPC.

Due to technical improvements, some of the informaon contained in this manual may be changed without noce.

The instrucons in this manual are for UPS models XPRT-6000 and XPRT-10000. Check your model number by

looking at the top cover of your UPS. Any dierence in instrucons is clearly indicated in the text (for instance

‘XPRT-10000).

Safety Warnings And Symbols

Safety Warnings

The text of this manual contains warnings to avoid risk to persons and to avoid damages to the UPS system and the

supplied crical loads. Do not proceed beyond these warnings if you do not fully understand and/or are not able

to meet the menoned condions.

Xtreme Power Conversion Corporaon

XPRT 6kVA & 10kVA User’s Manual

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Uninterrupble Power Supply

The non-observance of the warnings reminding hazardous situaons could result in human injury and equipment

damage.

Please pay aenon to the meaning of the following warnings and symbols.

WARNING!

Refers to procedures or operaons which, when not correctly performed, could cause per-

sonal injury or serious damage to the system.

NOTE

Warns the user about important operaons or procedures described in this manual.

Safety Symbols

CAUTION

The product may be in danger: when procedures or operaons are not correctly performed,

damage to the product may be the result.

DANGER OF ELECTRICALLY LIVE PARTS

Related to all situaons with potenally hazardous voltage.

NOTE

Check for sucient oor and elevator loading capacity. Move the UPS and the baery pack in

its original package to the nal desnaon room. Do not stack other package on top.

WARNING!

Pay aenon to the HEAVY WEIGHT of the UPS when downloading the UPS from the pallet!

Never try to li the unit by yourself!

General

DANGER! RISK OF ELECTRIC SHOCK.

The UPS has an internal baery supply with a nominal voltage of 144VDC (6kVA) 288VDC

(10kVA). Some of the parts of the UPS are necessarily under a hazardous voltage. Do not open

the unit; there are no user serviceable parts inside. The outlets and output terminals may be

electrically live, even when the UPS is disconnected from the ulity power.

CAUTION

There may be damage to the equipment if procedures and pracces are not strictly observed

and followed.

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XPRT 6kVA & 10kVA User’s Manual

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Uninterrupble Power Supply

Transport/Storage

NOTE

Check for sucient oor and elevator loading capacity. Move the UPS and the baery pack in

its original package to the nal desnaon room. Do not stack other package on top.

WARNING!

Pay aenon to the HEAVY WEIGHT of the UPS when removing the UPS from the pallet! Never

try to li the unit by yourself!

No liability can be accepted for any transport damage when the equipment is not shipped in original packaging.

Store the UPS in a dry locaon with the baeries in a fully charged state. Storage temperature must be within -20

+45°C (-4°F and 113°F). If the unit is stored for a period exceeding 3 months, opmal baery lifeme is obtained if

the storage temperature does not exceed 30°C (86°F).

If the unit is stored for an extended period of me, the baeries must be recharged periodically. Connect the unit

to a wall outlet and recharge the baeries for 24 hours:

• if the storage temperature is within -20 and +30°C (-4°F and 86°F): every 3 months

• if the storage temperature is within -20 and +45°C (-4°F and 113°F): every 1 month

CAUTION

In case of storage, pay aenon to:

Maintenance And Servicing

• All maintenance and servicing, except replacement of the baeries and plug-in cards, is to be carried out

by qualied skilled personnel only

• A baery can present a risk of electrical shock and high short circuit current

• Never dispose of baeries in a re: they may explode

• Do not open or mulate baeries: their contents may be extremely toxic. If exposed to electrolyte, wash

immediately with plenty of water

• The baeries must be disconnected during maintenance or service work

• When replacing the baeries, use only the same type and size baery

• The following precauons should be observed when working on baeries:

ᴏ Remove watches, rings or other metal objects

ᴏ Use tools with insulated handles

ᴏ Wear rubber gloves and boots

ᴏ Do not lay tools or metal parts on top of baeries

ᴏ Disconnect charging source prior to connecng or disconnect baery terminals

ᴏ Determine if the baery is inadvertently grounded. If inadvertently grounded, remove source of

ground. Contact with any part of a grounded baery can result in electrical shock. The likelihood

of such shock will be reduced if such grounds are removed during installaon and maintenance.

• Avoid charging in a sealed container

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XPRT 6kVA & 10kVA User’s Manual

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Uninterrupble Power Supply

NOTE

Do not aempt to service the UPS unless you have had proper training. Refer all maintenance

and servicing, except replacement of the baeries, power unit (10kVA), and plug-in cards, to

properly qualied, skilled, and competent service personnel.

Qualied, skilled personnel are persons who (because of their training, experience, and posion as well as their

knowledge of appropriate standards, regulaons, health and safety requirements and working condions) are

authorized to be responsible for the safety of the equipment, at all mes whilst carrying out their normal dues

and are therefore aware of, and can report, possible hazards (observe IEC 60364 and naonal wiring regulaons

and accident prevenon rules).

Introducon

The informaon provided in this manual covers single phase 6000 and 10000 VA uninterrupble power systems,

their basic funcons, operang procedures, opons available, and emergency situaons. It also includes informa-

on on how to ship, store, handle, and install the equipment. Only detailed requirements of the UPS units are

described herein, and installaon must be carried out in accordance with this manual. Electrical installaon must

also carefully follow local legislaon and regulaons. Only qualied personnel should conduct these installaons

as failure to acknowledge electrical hazards could prove to be fatal.

Product Descripon

Many dierent kinds of sensive electrical equipment can be protected by an Uninterrupble Power Supply (UPS)

including computers, workstaons, process control systems, telecommunicaons systems, sales terminals, other

crical instrumentaon, etc. The purpose of the UPS is to protect these systems from poor quality ulity power,

complete loss of power, or other associated problems.

Electrical interference exists in many forms, causing problems in AC power, from lightning, power company ac-

cidents and radio transmission motors, air condioners, and vending machines. Protecon of sensive electrical

equipment is vital to protect against power outages, low or high voltage condions, slow voltage uctuaons,

frequency variaons, dierenal and common-mode noise, transients, etc.

To prevent power line problems from reaching crical systems causing damage to soware, hardware, and equip-

ment malfuncons, the UPS maintains constant voltage, isolang crical load output and cleaning the ulity AC

power.

Double Conversion On-Line Technology

A double conversion on-line technology UPS provides completely isolated, clean, uninterrupted single-phase pow-

er to your crical systems, while maintaining the baeries for their maximum potenal. In the event that the

power failure lasts longer than the UPS backup me, the UPS will shut down avoiding baery damage. When the

input AC voltage returns, the UPS will automacally return online to recharge the baeries.

As shown in the block diagram below:

• An input lter reduces transients on the incoming ulity.

• To maintain full baery charge, the AC input power is reced and regulated in the recer feeding power

to the baery converter and inverter.

• DC power is converted to AC in the inverter, passing it on to the load.

• Power is maintained from the baery during a power failure.

• The converter increases voltage appropriately for the inverter.

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XPRT 6kVA & 10kVA User’s Manual

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Uninterrupble Power Supply

BLOCK DIAGRAM

Eciency Opmizer Funcon

The Eciency Opmizer Funcon is a new feature for the UPS, adding cost eecveness, minimizing power loss

and reducing power consumpon. Alternang between bypass and on-line modes is achieved automacally and

in accordance with the condions of the ulity power. On-line mode may be used during mes of intermient

power, and bypass mode used when power ows smoothly, in order to obtain greatest eciency. Irregularies

can be detected in less than a second, and on-line mode reacvates immediately. Switching back to on-line mode

occurs when input voltage is outside ±10% of nominal (±15% selectable), when input frequency is outside of ±3Hz

or when no input line is available.

Although high eciency is standard, the default operaon is in on-line mode. Bypass can be acvated in the LCD

panel; though on-line can be run permanently if preferred.

Free Run Mode

The UPS operates in Free Run Mode when input frequency is outside of the selected input frequency range. Free

Run Mode is when output frequency does not match input frequency. When starng the UPS, the frequency regu-

laon detected is 50 or 60 Hz ±0.25Hz.

Diagnosc Tests

When the UPS is started, a diagnosc test is automacally executed, checking the electronics and baeries, report-

ing any problems on the LED display.

Xtreme Power Conversion Corporaon

XPRT 6kVA & 10kVA User’s Manual

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Uninterrupble Power Supply

An Xtreme Baery Management system always monitors the condions of the baeries, sending any forewarn-

ings if replacement of baeries is required. Every 30 days of normal mode operaon, a baery discharge test is

automacally performed, reporng any problems on the LED display.

Except during the rst 24 hours aer startup while the UPS is in charging mode, diagnosc tests can be performed

manually from the front panel at any me.

System Conguraon

The UPS device and the internal baeries make up the system. Depending on the site and load requirements of the

installaon, certain addional opons are available for the soluon.

Planning a UPS system, the following should be taken into consideraon:

• The total demand of the protected system shall dictate the output power rang (VA). Allow a margin for

future expansion or calculaon inaccuracies from measured power requirements.

• Backup me required will indicate the baery size needed. If the load is less than the UPS nominal power

rang, then actual backup me is longer.

• The following opons are available:

ᴏ Extended Baery Packs (maximum of 3 baery packs of same model)

 XPRT-BP4-90000019 for 6000

 XPRT-BP5-90000030 for 10000

ᴏ Connecvity Opons –SNMP/WEB card

 XPRT-SNMP2-90000031

ᴏ 4-Post Mounng Rail Kit

 XPRT-RR2-90000032

ᴏ 10kVA Power Distribuon Unit e/w (8)5-20R+(2)L5-20R+(2)L6-30R

 XPRT-PDU3-90000035

ᴏ Power Distribuon Units for addional receptacles

 XPD1420HV-90000045 provides 12FT 5-20P INPUT + (14)5-20R

 XPD1420HVA-90000050 provides 12FT 5-20P INPUT + (14)5-20R + AMP METER

See the Specicaon secon of this manual for addion model informaon.

6kVA FRONT VIEW

Xtreme Power Conversion Corporaon

XPRT 6kVA & 10kVA User’s Manual

Page 11

Uninterrupble Power Supply

6kVA FRONT VIEW

XPRT-6000HB-90000036 BUNDLE REAR VIEW

(WITH UPS, INTERNAL BATTERY & HARDWIRE PDU)

Xtreme Power Conversion Corporaon

XPRT 6kVA & 10kVA User’s Manual

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Uninterrupble Power Supply

XPRT-6000B-90000013 BUNDLE REAR VIEW

(WITH UPS, INTERNAL BATTERY & RECEPTACLE PDU (4) 5-20R + (1) L6-30R + (1) L14-30R)

XPRT-10000B-90000014 REAR VIEW

(STANDARD HARDWIRE + INTERNAL BATTERIES)

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XPRT 6kVA & 10kVA User’s Manual

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Uninterrupble Power Supply

XPRT-10000-90000016 + XPRT-PDU3-90000035 REAR VIEW

(W/ PDU (4) 5-20R + (2) L5-20R + (2) L6-30R)

FRONT PANEL – HORIZONTAL

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XPRT 6kVA & 10kVA User’s Manual

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Uninterrupble Power Supply

FRONT PANEL – VERTICAL

UPS O Switch

Switches the UPS from normal operaon to bypass and from bypass or baery to standby

UPS On Switch

Switches on the UPS, starts quick baery test, mute the buzzer

Green Ulity Available LED

Indicates availability of ulity input power

Yellow Baery LED

This LED will be in during on-baery operaon: the ulity input power fails, and the internal baeries (and external

baery packs if available) supply the power unl either the baeries are depleted or the ulity input power returns

Green Operaon LED

This LED will be on when the output is supplied by the UPS (not on bypass)

Yellow Bypass LED

This LED will be on when the UPS operates in Bypass Mode: the ulity input power is passing directly to the load.

If this LED blinks, then the input voltage is out of bypass tolerance

Red Alarm LED

This LED is on in case of an alarm

LED Bar Runme Capacity (Green)

These LEDs indicate the remaining available baery runme for the actual load in % of the maximum runme.

When the Alarm LED is on, this bar may show a combinaon of LEDs, describing the Alarm cause.

1 LED = 0-20%

2 LEDs = 21-40%

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Uninterrupble Power Supply

3 LEDs = 41-60%

4 LEDs = 61-80%

5 LEDs = 81-100%

LED Bar Load (Green or Yellow)

These LEDs indicate to what extent the output capacity of the UPS is used by the actual load for each output line

(L1 and L2). If for example, the 25%, 50%, and 75% LEDs are on for Line 1, and the 25% and 50% LEDs are on for

Line 2, the load exceeds 50% of the maximum load for Line 1 and 25% of the maximum load for Line 2. If all 5 LEDs

are on, the unit operates in overload. As this is an abnormal situaon, the alarm LED will also be on.

1 LED = 0-25% Green

2 LEDs = 26-50% Green

3 LEDs = 51-75% Green

4 LEDs = 76-100% Green

5 LEDs = >100% Yellow

Remote Emergency Power O (EPO) Port

A customer supplied switch located remotely can be used to open the EPO connecon and allows the UPS output

receptacles to be switched o. Since the EPO shuts down the equipment immediately, orderly shutdown proce-

dures are not followed by any power management soware. The UPS will have to be manually restarted in order

to regain power to the outlets on the UPS.

Hardware Installaon Guide

Inspect the UPS for damage aer unpacking. If any damage is present please immediately nofy the carrier and

place of purchase.

NOTE

The internal baery packs for these UPS ship separately. FOR the 6kVA model there is 1 in-

ternal baery pack, and for the 10kVA model there are 2 internal baery packs are shipped

separately.

WARNING! In case of recognizable damage:

DO NOT connect any voltage to the unit

DO NOT put the unit into operaon

Safety Informaon

Informaon presented here is vital to all personnel. Please read all Safety informaon.

IMPORTANT

Before making any connecon and switching on the XPRT Series UPS, please check the follow-

ing condions:

• All electrical connecons are to be realized by qualied skilled personnel only.

• To avoid potenal health risks, electrical components should not be mechanically damaged or destroyed.

Do not touch electronic components. They may be electrostac sensive and are for that reason easily

damaged due to improper handling.

• Avoid locaons that are excessively humid, near water, near heat sources or in direct sunlight. It is impor-

tant that the unit has adequate venlaon. Maintain air movement around and through the unit. Do not

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XPRT 6kVA & 10kVA User’s Manual

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Uninterrupble Power Supply

block the air vents.

• The ambient temperature should not exceed 40°C(104°F). Opmal baery lifeme is obtained if the ambi-

ent temperature does not exceed 30°C (86°F).

• Avoid spilling liquids or dropping any foreign object into the UPS.

• The UPS should only be powered from a two phase, four wire AC source equipped with neutral and earth

connecon. The input ulity is 100 - 127 Volts (Line-N) and 60 Hz (if the input ulity frequency is 50Hz, the

output frequency of the UPS can be changed).

• The total power demand of the connected equipment does not exceed the rated output power of the

XPRT Series UPS

CAUTION

A disconnect switch shall be provided by others for ac input and output circuit. To reduce the

risk of re, connect only to a circuit provided with a branch circuit overcurrent protecon for

60 amperes rang in accordance with the Naonal Electric Code, ANSI/NFPA 70. (For model

XPRT-10000)

A disconnect switch shall be provided by others for ac input and output circuit. To reduce the

risk of re, connect only to a circuit provided with a branch circuit overcurrent protecon for

30 amperes rang in accordance with the Naonal Electric Code, ANSI/NFPA 70. (For model

XPRT-6000)

CAUTION

To reduce risk of re, connect the UPS only to a circuit provided with fuse or circuit breaker

values as shown above.

Installaon Procedures

The UPS can be used in a standalone tower format using the two supporng stands, or can be mounted in a 19 inch

rack using the mounng brackets. Proceed to the corresponding secon, and then connect internal baeries. All

required items are included in the delivery, except rails – available as rail kit opon.

NOTE

The UPS output receptacles and/or terminals are live as soon as the UPS is connected to input

ulity power, even if the UPS has not been switched on via the front panel.

Tower Installaon

1. Place the UPS cabinet horizontally on a at surface.

2. Assemble the plasc support feet and mount them to UPS boom

3. Place the cabinet upright and mount top covers

4. Aach the display scker

Xtreme Power Conversion Corporaon

XPRT 6kVA & 10kVA User’s Manual

Page 17

Uninterrupble Power Supply

XPRT-6KVA TOWER ASSEMBLY

XPRT-10KVA TOWER ASSEMBLY

The XPRT Series UPS is now ready for further connecon; proceed with internal baery connecon.

Rack Mount Installaon

1. Place the UPS cabinet horizontally on a at surface.

2. Install the mounng brackets that came with the unit using the provided screws

3. Install the UPS into a 19’ rack. The UPS cabinet must be supported by mounng rails, do not mount it by

using the mounng brackets only.

Xtreme Power Conversion Corporaon

XPRT 6kVA & 10kVA User’s Manual

Page 18

Uninterrupble Power Supply

XPRT-6KVA RACK MOUNT ASSEMBLY

XPRT-10KVA RACK MOUNT ASSEMBLY

NOTE

Please consider the weight of the UPS prior to installaon to ensure the rack and oor is ca-

pable of supporng the weight. For rack installaon we recommend that the UPS is placed in

the lower secon of the rack. Fit the unit and the baery into the rack cabinet with the help

of a second person.

Xtreme Power Conversion Corporaon

XPRT 6kVA & 10kVA User’s Manual

Page 19

Uninterrupble Power Supply

XPRT 6-10KVA RACK MOUNT ASSEMBLY

The XPRT Series UPS is now ready for further connecon; proceed with internal baery connecon.

Connecng Internal Baery Pack (6kVA Model)

The internal baery pack is shipped separately from the UPS cabinet. It has to be mounted inside the unit before

the UPS installaon. Please proceed with the following steps:

1. Unpack the baery pack from its container.

2. Place the baery pack in front of the baery compartment, aligning the rear connector to the front panel.

3. Slide the baery pack into the baery compartment unl the rear connector is plugged with the UPS in-

ternal DC socket.

4. Fix the baery cover by ghtening screws.

5. Mount the front panels by pushing the plasc part into the appropriate holes.

6. Proceed with the UPS installaon.

Xtreme Power Conversion Corporaon

XPRT 6kVA & 10kVA User’s Manual

Page 20

Uninterrupble Power Supply

XPRT-6KVA SLIDE BATTERY PACK INTO UPS

XPRT-6KVA ATTACH BATTERY COVER ON UPS

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