Velleman K8005 Owner's manual

Velleman
Brand
Velleman
Model
K8005
Type
Owner's manual
Total solder points: 290
Difficulty level:
beginner 1o 2o 3o 4o 5þ advanced
PARTLIST H8005P-ED2
K8005
INTERFACE CARD FOR STEPPER MOTOR
þ For unipolar and bipolar motors (maximum 1A).
þ Uses K8000 interface for connection with PC.
þ High precision stepping possible (Up to 0.9°, or even more when us-
ing a motor with reduction).
þ A high precision stepping motor is included.
þ While the motor turns you can simultaneously check the status of
switches using K8000, or drive another motor.
þ You can give an emergency stop signal by software at any time.
þ Test program included.
þ Manual test buttons to test the card without interface.
þ Can be used in every application where positioning is needed (For
example a plotter, printer, a valve, robot projects, lightshow..).
Specifications
• I²C controlled via K8000
• Communication address of the card selectable via DIP-switches on
the PCB
• Adjustable drive speed
• Programmable in Turbo Pascal for Dos, Quick Basic and Visual Basic
• Emergency stop can be send to one or all cards
• Supply:7..25 Volt DC or AC - 1,5 A (Maximum current depends on
motor type)
• Dimensions: 100mm x 90mm
modifications reserved
5%
4K7= ( 4 - 7 - 2 - B )
1%
4K7= ( 4 - 7 - 0 - 1 - 1 )
COLOR= 2… 5
I P E SF S DK N D GB F NL
C
O
D
E
CODICE
COLORE
CODIGO
DE
CORES
CODIGO
DE
COLORES
VÄRI
KOODI FÄRG
SCHEMA
FARVE
KODE FARGE
KODE FARB
KODE
COLOUR
CODE CODIFI-
CATION
DES
COU-
LEURS
KLEUR
KODE
C
O
D
E
0
Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0
1
Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1
2
Rosso Encarnado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2
3
Aranciato
Laranja Naranjado
Oranssi Orange Orange Orange Orange Orange
Orange
Oranje
3
4
Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4
5
Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5
6
Blu Azul Azul Sininen Blå Blå Blå Blau Blue Blue Blauw 6
7
Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7
8
Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8
9
Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9
A
Argento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A
B
Oro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B
__________________________________________________________________________________________________________________________________________________________
3
ASSEMBLY STEPS
Required tools to assemble the kit:
• Use a small soldering iron of max. 40W.
• Use thin (1mm) solder, do not use any flux.
• Use a small cutter to trim the excess wires.
1.
2.
3.
4.
Mount the compo-
nents against the
PCB surface and
carefully solder the
leads in place.
Obtain cone- shaped,
shiny soldered joints
by heating up the
component leads suf-
ficiently.
This solder joint
results in a bad
connection.
Trim the excess
wires up to the
level of the sol-
der
• Careless assembly will certainly lead to problems.
• Insert the part, oriented correctly, into its correct holes in the PCB.
• Mount the components in the correct order as stated in this manual.
• Do NOT remove the components from the tape, as they are in the correct
mounting order.
• The component values in the circuit diagram are for reference only. The
values in this parts list are correct and must be followed.
• Use the boxes q to check off your progress.
FBefore starting to build, read also the general guidelines
How the stepper motor card is built:
1. Mount the components (sections 1 to 17).
2. Select the MotorCard number (Select 0 if you have only one card con-
nected to the K8000, see section 18).
3. Connect the card (section 19)
4. Test the card (see section 20).
5. Install the diskette by running the INSTALL.EXE program on the disk.
6. Read the manual on-screen, or make a hard copy of the files.
_______________________________________________________________________________________________________________________________________________________
4
1. JUMPERS
q J1
q J2
q J3
q J4
q J5
q J6
q J7
q J8
q J9
q J10
q J11
2. DIODES (Check the polarity!)
D...
CATHODE
q D1: 1N4148
q D2: 1N4148
q D3: 1N4148
q D4: 1N4148
q D5: 1N4148
q D6: 1N4148
q D7: 1N4148
q D8: 1N4148
q D9: 1N4007
q D10: 1N4007
q D11: 1N4007
q D12: 1N4007
q D13: 1N4007
q D14: 1N4007
q D15: 1N4007
q D16: 1N4007
q D17: 1N4007
q D18 1N4007
q D19: 1N4007
q D20: 1N4007
q D21: 1N4148
__________________________________________________________________________________________________________________________________________________________
5
3. ¼W RESISTORS
R...
q R1: 680 (6-8-1)
q R2: 270 (2-7-1)
q R3: 1K8 (1-8-2)
q R4: 5K6 (5-6-2)
q R5: 5K6 (5-6-2)
q R6: 270 (2-7-1)
q R7: 1K8 (1-8-2)
q R8: 680 (6-8-1)
q R9: 680 (6-8-1)
q R10: 5K6 (5-6-2)
q R11: 270 (2-7-1)
q R12: 1K8 (1-8-2)
q R13: 5K6 (5-6-2)
q R14: 270 (2-7-1)
q R15: 1K8 (1-8-2)
q R16: 5K6 (5-6-2)
q R17: 680 (6-8-1)
q R18: 5K6 (5-6-2)
q R19: 5K6 (5-6-2)
q R20: 5K6 (5-6-2)
q R21: 5K6 (5-6-2)
q R22: 10K (1-0-3)
q R23: 100K (1-0-4)
q R24: 100K (1-0-4)
q R25: 5K6 (5-6-2)
q R26: 5K6 (5-6-2)
q R27: 330 (3-3-1)
q R28: 1K (1-0-2)
q R29: 1K (1-0-2)
4. PUSH BUTTONS
SW...
q SW2 :KRS-0611
q SW3 :KRS-0611
5. LED’s (Check the polarity!)
LD...
COLOR = 2...5
CATHODE
q LD1: 5MM(2)
_______________________________________________________________________________________________________________________________________________________
6
6. IC SOCKETS
(Check the position of the notch!)
IC...
1
q IC1: 14P
q IC2: 14P
q IC3: 14P
q IC4: 18P
7. DIP SWITCHES (Check the
position of the numbering!)
1
SW...
q SW1: DS-4
8. 1W RESISTORS
R...
2mm
q R31: 3.3 (3-3-A)
q R30: 3.3 (3-3-A)
9. CAPACITORS
C...
q C1: 100nF (0.1µF - 104)
q C2: 100nF(0.1µF - 104)
q C3: 18 pF
q C4: 18 pF
10. PIN HEADER
Cut to the desired number of
pins
q SK1: Do not mount for now.
Use only for optional driver
card.
q SK2: 5 Pins
__________________________________________________________________________________________________________________________________________________________
7
11. TRANSISTORS
T...
q T1: BC640
q T2: BC639
q T3: BC549
q T4: BC549
q T5: BC640
q T6: BC639
q T7: BC640
q T8: BC639
q T9: BC549
q T10: BC549
q T11: BC640
q T12: BC639
12. CRYSTALS
X...
q X1: 20 Mhz
13. PCB TERMINAL BLOCK
(First slide them into each-
other)
q SK3 + SK4: 2P + 3P
q SK5 + SK6: 2P + 3P
14. VOLTAGE REGULATORS
VR...
q VR1: 7805
_______________________________________________________________________________________________________________________________________________________
8
15. ELECTROLYTIC CAPACITOR
(Check the polarity!)
C...
q C5: 10 µF
q C6: 10 µF
q C7: 2200 µF
16. IC’s
(Check the position of the notch!)
IC...
PIN 1
1
q IC1:7408
q IC2:7408
q IC3:7404
q IC4:VK8005
17. MOTOR TYPE SELECTION.
q JU (Mount only if motor is an
unipolar motor)
⇒ Mount JU if you are going to
use the supplied motor.
__________________________________________________________________________________________________________________________________________________________
9
18.DIP SWITCH SETTINGS
You must set the communication address of each card connected to the
K8000. The DIP switch settings are:
Number
Card
J1 J2 J3 J4
0 0 0 0 0
1 0 0 0 1
2 0 0 1 0
3 0 0 1 1
4 0 1 0 0
5 0 1 0 1
6 0 1 1 0
7 0 1 1 1
8 1 0 0 0
9 1 0 0 1
10 1 0 1 0
11 1 0 1 1
12 1 1 0 0
13 1 1 0 1
14 1 1 1 0
15 1 1 1 1
REMARK:
Motor card 0 must always be connected to the K8000. If you have only
one card it must be configured as card 0.
_______________________________________________________________________________________________________________________________________________________
10
19.CONNECTION AND USE
Power supply:
Hook-up when using the supplied motor:
Connect the motor to the pin-header. Make sure the the red wire is hooked-
up to the pin marked ‘RED’.
Use a 12V/500mA AC or DC power supply (polarity of the DC power supply
doesn’t matter).
SDA
SCL
GND
K8000
AC
SCL
GND
SDA
AC
RED
FROM
MOTOR
RED WIRE
12V
N
L
MAINS
K8005
JU
MOUNTED
__________________________________________________________________________________________________________________________________________________________
11
Hook-up when using an unipolar motor with 5 wires:
Connect the stepper motor card according to the diagram.
Connect a DC or AC voltage to the card, equal to the motor rating. (Mini-
mum voltage: 7 Volts). The maximum current the power supply will have to
deliver is the sum of the motor current + 200 mA (consumed by the card).
GND
M1
M2
M3
M4
K8000
AC
SDA
GND
SCL
AC
FROM
SCL
SDA
GND
UNIPOLAR MOTOR (5-WIRES)
DEPENDING ON MOTOR
7...28V/1.5A max
N
MAINS
L
0,5 A / Coil Max.
K8005
MOUNTED
JU
_______________________________________________________________________________________________________________________________________________________
12
Hook-up when using an unipolar motor with 6 wires:
Connect the stepper motor card according to the diagram.
Connect a DC or AC voltage to the card, equal to the motor rating. (Mini-
mum voltage: 7 Volts). The maximum current the power supply will have to
deliver is the sum of the motor current + 200 mA (consumed by the card).
K8000
AC
SCL
GND
SDA
AC
M4
M3
M2
M1
GND
FROM
SCL
SDA
GND
UNIPOLAR MOTOR (6-WIRES)
7...28V/1.5A max
DEPENDING ON MOTOR
N
L
MAINS
0,5 A / Coil Max.
K8005
JU
MOUNTED
__________________________________________________________________________________________________________________________________________________________
13
Hook-up when using a bipolar motor (= 4 wire motor):
Connect the stepper motor card according to the diagram.
Connect a DC or AC voltage to the card, equal to the motor rating. (Mini-
mum voltage: 7 Volts). The maximum current the power supply will have to
deliver is the sum of the motor current + 200 mA (consumed by the card).
K8000
GND
M1
M2
M3
M4
AC
SDA
GND
SCL
AC
FROM
BIPOLAR MOTOR (4-WIRES)
SCL
SDA
GND
DEPENDING ON MOTOR
7...28V/1.5A max
N
MAINS
L
0,5 A / Coil Max.
K8005
NOT MOUNTED
JU
_______________________________________________________________________________________________________________________________________________________
14
20.TEST
With Push Buttons:
Connect the Card (see section 19).
Switch on the power supply. LD1 must light up.
Press the STEP button and the motor will turn in Counter Clock Wise direc-
tion and in half step mode.
Changing the step mode:
Press the HALF/FULL button without pushing the STEP button, the step
mode will now change, if you press the STEP button again, the motor will
step into the other step mode.
Changing the Step direction:
Press the HALF/FULL button while pushing the STEP button, the step direc-
tion will now change and if you keep the STEP button pressed, the motor
will run in the opposite direction.
With the diagnostic software:
Install the software by running INSTALL.EXE on the diskette.
A program group K8005 will be created and will contain the Windows Test
program.
The test program for DOS (tst8005d.exe) can be found in the K8005 direc-
tory.
Both programs are very easy to use by following the on-screen instructions.
The latest software version is available on our WebSite:
http://www.velleman.be
__________________________________________________________________________________________________________________________________________________________
15
20. SCHEMATIC DIAGRAM
SK1-10
R10
5K6
+V
GND
GND
2
N1
1
1/6 74HCT04
+V +V +V +V
R18
5K6
4
+V
R24
100K
C4
18p
GND
20Mc
X1
C3
18p
1
SW3 23
SCL
SDA R29
1K
R23
100K
R28
1K
+V
R20
5K6
R21
5K6 R19
5K6
6
N3
5
1/6 74HCT04
OSC2 15
5VSS
RB5
11
N11..N14=IC1
N7..N10=IC2
N1..N4=IC3
10
98
N9
1/4 74HCT08
10
N4
11
1/6 74HCT04
4
N2
3
1/6 74HCT04
RA1
OSC1 16
18
RA0 17
PIC16C54'HS
IC4
RB4
10
RB2
6
RB1
RB0 7
8
RB3 9RB7
13
R6
270
10
9
8
N13
1/4 74HCT08
R8
680
BC549
T4
R5
5K6
R7
1K8
13
12 11
N10
1/4 74HCT08 SK1-6 SK1-9
BC639
T6 D12
1N4007
M1
D3
1N4148
D4
1N4148
1
23
N7
1/4 74HCT08
BC640
T5 D11
1N4007
R26
5K6
+V
D19
1N4007
D20
1N4007
KRS0611
SW2
KRS0611
SW1
R25
5K6
+V
D17
1N4007
D18
1N4007
AC
AC
D21
1N4148
LD1
RED
R27
330
1
RA3 2
RA2 14VDD
+V
C6
10uF
4
RB6
12
MCLR
R22
10K
+V
IO
VR1
UA7805
C1
100n
C7
2200u C2
100n C5
10u R14
270 M3
5
4
6
N11
1/4 74HCT08
R17
680
BC549
T10
4
56
N8
1/4 74HCT08
SK1-2
R15
1K8 R16
5K6
SK1-1
BC639
T12 D16
1N4007
D7
1N4148
D8
1N4148
+V
BC640
T11 D15
1N4007
R2
270
12
13
11
N14
1/4 74HCT08
R1
680
SK1-7
BC639
T2
D9
1N4007
M2
R4
5K6 R3
1K8
SK1-8
BC549
T3
(5 OR 6 WIRES)
MOUNTED=UNIPOLAR MOTOR
OPEN=BIPOLAR MOTOR(4 W)
D2
1N4148
D1
1N4148
BC640
T1
D10
1N4007
R11
270
M4
2
1
3
N12
1/4 74HCT08
R9
680
SK1-5
BC639
T8
D13
1N4007
SK1-3
R13
5K6
BC549
T9 R12
1K8
D6
1N4148
D5
1N4148
BC640
T7
D14
1N4007
3
T0CKI
R30
3.3/1W
R31
3.3/1W
HALF/FULL STEP
DIRECTION
JU
A0
A1
A2
A3
SK1-4
!!! Values are for reference only !!!
_______________________________________________________________________________________________________________________________________________________
16
21.PCB LAYOUT
SK1
J5
J9
R19
R18
R20
J10
R10
VELLEMAN
SK2 D15
D7
R14
R15
T10
SK5
STEP
SK6
GND SDA
SCL
P8005'1
AC
AC
J4
R17
HALF/FULL
R25
D20
D19
D18
D17
SW2
R29
R28
SW1
R26
R27
DIR.
T11
D16
J3
D8
T12
C7 X1
VR1
IC4
LD1
D21
R23
R24
R22
ON 1A3
C6
C5
R16
C1
C2
1
C4
C3
IC3
SK3
SK4
T1
M1
J1
GND
RED
M2
M3
M4
R30
1
D1
T2
R3
R1
T3
R2
R6
R11
T8
D4 T5 T6
T7
D13
D14
R31
D6
D5
M2
M4
M3
M1
GND
J2
1
D9
D10
D12
D11
D3 D2
IC1
R8
R7
R13
T9
R12
R9
IC2
1
J8
R4
T4 J6 1
FOR BIPOLAR MOTOR
JU NOT MOUNTED
R21
A0
10
UNIPOLAR MOTOR
J7
J11
JU
R5
SW3
1
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Velleman K8005 Owner's manual

Velleman
Brand
Velleman
Model
K8005
Type
Owner's manual
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