ZIEHL-ABEGG Acontrol PTE-6AHQ-L Operating Instructions Manual

Type
Operating Instructions Manual
UNIcon / Acontrol
CTE/AHX-L / PTE-6AHQX-L, PTE-10AHQX-L
ventilation computer for agriculture
Operating Instructions
Software version: D1339A from Version 1.23
L-BAL-E051-GB 1035 Index 003 Part.-No. 00163311-GB
english
Content
1 General notes ............................................................. 4
1.1 Structure of the operating instructions ..................................... 4
1.2 Targetgroup ......................................................... 4
1.3 Exclusion of liability ................................................... 4
1.4 Copyright ........................................................... 4
2 Safety information ......................................................... 4
2.1 Intended use ........................................................ 4
2.2 Explanations of symbols ................................................ 5
2.3 Product safety ....................................................... 5
2.4 Requirements placed on the personnel / due diligence ........................ 5
2.5 Start-up and during operation ............................................ 5
2.6 Workonthedevice ................................................... 6
2.7 Modications / interventions in the device .................................. 6
2.8 Operators obligation of diligence ......................................... 6
2.9 Employment of external personnel ........................................ 6
3 Productoverview.......................................................... 7
3.1 Operational area ...................................................... 7
3.2 Maintenance ......................................................... 7
3.3 Transport ........................................................... 7
3.4 Storage ............................................................. 7
3.5 Waste disposal / recycling .............................................. 7
4 Mounting................................................................. 8
4.1 General notes ........................................................ 8
4.2 Minimum space requirement ............................................ 8
4.3 Outdoor installation .................................................... 8
4.4 Installation location for agriculture ........................................ 9
4.5 Temperature inuences during commissioning ............................... 9
5 Electrical installation ....................................................... 10
5.1 Safety precautions .................................................... 10
5.2 EMC-compatible installation ............................................. 10
5.2.1 Motor feeder cable .............................................. 10
5.2.2 Signal cable ................................................... 10
5.3 Mains connection ..................................................... 10
5.4 Fan connection ....................................................... 11
5.4.1 Control module type CTE.. for ETAvent-fans ............................ 11
5.4.2 Voltage controllers type PTE.. for 1~ fans .............................. 11
5.4.2.1 Running noise ......................................... 11
5.5 Motor protection ...................................................... 12
5.6 Analog inputs for sensors ............................................... 12
5.7 Control output A1, A2, A3 (0 - 10 V) and PWM .............................. 13
5.8 Voltage supply for external devices (+24V, GND) ............................. 13
5.9 Relay outputs (K1, K2, K3) .............................................. 13
5.10 Communication ....................................................... 14
5.10.1 Network by Modbus ............................................. 14
5.10.2 RS-485 - network design and interface parameter ........................ 14
5.11 Potential at control voltage connections .................................... 15
5.12 Zenec main switch for ETAvent fans ...................................... 15
6 Controls and Menu......................................................... 16
6.1 Multipurpose LC display ................................................ 16
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6.2 Main switch (only Type PTE-6/10AHQ(X)-L) ................................. 17
6.3 Menu operation ...................................................... 17
6.4 Menu structure ....................................................... 18
7 The Installation menu ...................................................... 19
7.1
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Installation
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Entry .................................................... 19
7.2
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Installation
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Ventilation ................................................ 20
7.2.1 Exhaustair rate ................................................. 20
7.2.2 Minimum speed cut off ........................................... 20
7.2.3 Setting Startvoltage ............................................. 21
7.2.4 Peak load fans ................................................. 21
7.2.4.1 Variant of peak load 1 ................................... 22
7.2.4.2 Variant of peak load 2 and 3 ............................... 22
7.2.5 Humidity control ................................................ 23
7.3
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Installation
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Shutter ................................................... 24
7.4
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Installation
|
Heating 1 ................................................. 24
7.5
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Installation
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Heating 2 ................................................. 25
7.5.1 Special function for piglet nest warm water heating....................... 25
7.6
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Installation
|
Setpoint derating ........................................... 26
7.7
|
Installation
|
Sensoradjust .............................................. 27
7.8
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Installation
|
Heatexchange ............................................. 28
7.9
|
Installation
|
bypass shutter ............................................. 29
7.10
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Installation
|
Exhaustsystem ............................................ 30
7.10.1 Group control variants ............................................ 32
7.11
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Installation
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Bus ..................................................... 34
7.11.1 Setting of Bus addresses .......................................... 36
7.11.2 Operation with only one control unit (Stand-Alone) ........................ 36
7.12
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Installation
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IOSetup .................................................. 36
7.12.1 Factory setting allocations / possible allocations .......................... 40
7.13
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Installation
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Diverse .................................................. 41
7.13.1 Displaymode .................................................. 41
7.13.2 Switch mode .................................................. 41
7.13.3 Preheat operation, Stall washing Operation ............................. 41
7.13.4 External switch extension ......................................... 42
7.13.5 Set protection = PIN Lock ......................................... 43
7.13.6 Comparison of two sensor values .................................... 43
7.13.7 Temperature monitoring by distance alarms (relative to nominal value) .......... 43
7.14
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Installation
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Measuring fan ............................................. 43
7.14.1 General description of function ...................................... 44
7.14.2 Conguration .................................................. 44
7.15
|
Installation
|
Diagnostic ................................................ 46
8 Start-up ................................................................. 47
8.1 Prerequisites for commissioning .......................................... 47
9 Settings for operation ...................................................... 47
9.1 Menu overview for operation ............................................ 47
9.2 Quick Info ........................................................... 47
9.3 Setting Ventilation ..................................................... 49
9.3.1 For Control of Ventilation .......................................... 49
9.3.2 For throttle shutter control ......................................... 50
9.3.3 Setpoint derating ............................................... 51
9.3.4 Special function: Humidity control .................................... 53
9.4 Setting temperature monitoring ........................................... 54
9.4.1 Example for Alarm Maximum message on stall unit. ....................... 55
9.4.2 Example for overtemperature message in stall 3 when networking ............. 56
9.5 Settings for heating ................................................... 57
9.5.1 Settings for Heating H1 ........................................... 57
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9.5.1.1 Two-position control independent of the ventilation nominal value (factory
setting) .............................................. 57
9.5.1.2 Two-position control independent of the ventilation nominal value ..... 58
9.5.1.3 Heating H1 via the 0...10 V signal (linear) ...................... 59
9.5.2 Settings for heating H2 (factory setting deactivated) ....................... 60
9.6 Increase program .................................................... 61
9.6.1 Set the trajectory of the growth curve ................................. 61
9.6.2 Curve for Setpoint compartment temperature ............................ 62
9.6.3 Curve for Minimum Ventilation ...................................... 62
9.6.4 Curve for Maximum Ventilation ...................................... 63
9.6.5 Curve for Heating1 .............................................. 63
9.6.6 Curve for Heating2 .............................................. 64
10 Menutables .............................................................. 65
10.1 Main menu .......................................................... 65
10.2 Installation menu ..................................................... 67
10.3 Programmed outputs and inputs of a system ................................ 70
11 Malfunctions / trouble shooting .............................................. 71
12 Enclosure ................................................................ 72
12.1 Technical data ....................................................... 72
12.1.1 Performance reduction during elevated ambient temperatures ................ 73
12.2 Connection diagram ................................................... 74
12.2.1 CTE/AH(X)-L for ETAvent PWM ..................................... 74
12.2.2 CTE/AH(X)-L for ETAvent PWM 0...10 V ............................... 75
12.2.3 PTE-6/10HQ(X)-L for 1~ fans ....................................... 76
12.3 Dimensions [mm] ..................................................... 77
12.4 Examples of application ................................................ 78
12.4.1 CTE/AH(X)-L: Single exhaust system with ETAvent (0 - 10 V) ................ 78
12.4.2 PTE-6/10AHQ(X)-L: Single exhaust system with 1~ fans .................... 79
12.4.3 CTE/AH(X)-L: Central exhaust air with ETAvent (PWM) + switch on Group 2 ...... 80
12.4.4 PTE-.. and CTE/..: 1~ fan + switch on group for central exhaust air ............ 81
12.5 Index .............................................................. 82
12.6 Manufacturer reference ................................................ 83
12.7 Service information .................................................... 83
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1 General notes
1.1 Structure of the operating instructions
Before installation and start-up, read this manual carefully to ensure correct use!
We emphasize that these operating instructions apply to specic units only, and are in no way
valid for the complete system!
Use these operating instructions to work safely with and on the device. They contain safety instruc-
tions that must be complied with as well as information that is required for failure-free operation of the
device.
Keep these operating insturctions together with the device. It must be ensured that all persons that
are to work on the device can refer to the operating instructions at any time.
Keep the operating instructions for continued use. They must be passed-on to all successive owners,
users and nal customers.
1.2 Target group
The operating instructions address persons entrusted with planning, installation, commissioning and
maintenance and servicing and who have the corresponding qualications and skills for their job.
1.3 Exclusion of liability
Concurrence between the contents of these operating instructions and the described hardware and
software in the device has been examined. It is still possible that non-compliances exist; no guarantee
is assumed for complete conformity. To allow for future developments, construction methods and
technical data given are subject to alteration. We do not accept any liability for possible errors or
omissions in the information contained in data, illustrations or drawings provided.
Ziehl-Abegg AG is not liable for damage due to misuse, incorrect use, improper use or as a
consequence of unauthorized repairs or modications.
1.4 Copyright
These operating instructions contain copyright protected information. The operating instructions may
be neither completely nor partially photocopied, reproduced, translated or put on data medium without
previous explicit consent from Ziehl-Abegg AG. Infringements are liable for damages. All rights
reserved, including those that arise through patent issue or registration on a utility model.
2 Safety information
This chapter contains instructions to prevent personal injury and property damage. These instructions
do not lay claim to completeness. In case of questions and problems, please consult our company
technicians.
2.1 Intended use
The equipment is to be used solely for the purposes specied and conrmed in the order. Other uses
which do not coincide with, or which exceed those specied will be deemed unauthorised unless
contractually agreed. Damages resulting from such unauthorised uses will not be the liability of the
manufacturer. The user will assume sole liability.
Reading these operating instructions and complying with all contained instructions especially the
safety notications contained therein are considered part of intended use. To consider is also the
manual of attached components. Not the manufacturer, rather the operator of the device is liable for
any personal harm or material damage arising from non-intended use!
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2.2 Explanations of symbols
Safety instructions are highlighted with warning triangles and are depicted according to the degree of
hazard as follows.
Attention!
Hazardous area. Death or severe injury or signicant property damage can occur if the
corresponding precautions are not taken!
Danger owing to electric current
Danger owing to electric current or voltage.
Information
Important information and advice for user.
2.3 Product safety
The device conforms to the state of the art at the time of delivery and is fundamentally considered to
be reliable. The device and its accessories must only be used in a awless condition and installed and
operated in compliance with the assembly instructions and/or operating instructions. Operating out-
side the device's technical specications ( rating plate and attachment / technical data) can lead to
a defect in the device and additional damage!
In the case of a malfunction or a failure of the equipment check all functions with alarms in
order to prevent injury to persons or property. Note possibility of back-up operation. If used in
intensive animal environments, any malfunctions in the air supply must be detected as soon
as possible to prevent the development of a life-threatening situation for the animals. The
design and installation of the system must comply with local regulations and directives. In
Germany these include DIN VDE 0100, the animal protection and the keeping of working
animals ordinance and the pig-keeping ordinance etc. Also note the instructions of AEL, DLG,
VdS.
2.4 Requirements placed on the personnel / due diligence
Persons entrusted with the planning, installation, commissioning and maintenance and servicing in
connection with the frequency inverter must have the corresponding qualications and skills for these
jobs.
In addition, they must be knowledgeable about the safety regulations, EU directives, rules for the
prevention of accidents and the corresponding national as well as regional and in-house regulations.
Personnel to be trained or instructed and apprentices are only permitted to work on the device under
the supervision of an experienced person. This also applies to personnel undergoing general training.
Comply with the legal minimum age.
This device is not intended to be used by people (including children) who have restricted mental,
sensory or intellectual abilities or who have a lack of experience and/or knowledge.
2.5 Start-up and during operation
Attention!
During commissioning, unexpected and hazardous conditions can arise in the entire installation due to
defective adjustments, defective components or incorrect electrical connections. Remove all persons
and objects from the hazardous area.
During operation, the device must be closed or installed in a control cabinet. Fuses may only be
replaced by new ones and must not be repaired or bypassed. The data for the maximum line fuse are
to be considered absolutely ( Technical data). Use only fuses specied in schematic diagrams.
Any faults detected in the electric system/modules/operating equipment must be corrected
immediately. If these faults are not corrected, the device/system is potentially very dangerous. The
device/system must therefore not be operated when it is faulty.
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2.6 Work on the device
Information
Installation, electrical connection, and start-up operation may only be carried out by an
electrical specialist in accordance with electrotechnical regulations (e.g. DIN EN 50110 or DIN
EN 60204)!
Danger owing to electric current
It is forbidden to carry out work on electrically live parts. Protection class of the device when
open is IP 00! It is possible to inadventently touch components carrying hazardous voltages.
The safe isolation from the supply must be checked using a two-pole voltage detector.
Attention!
Automatically restart after a power failure or mains disconnection!
2.7 Modications / interventions in the device
Attention!
For reasons of safety, no unauthorized interventions or modications may be made on the device. All
planned modications must be authorized by the manufacturer in writing.
Use only genuine spare parts / genuine wearing parts / genuine accessories from Ziehl-Abegg.These
parts were specically designed for the device. There is no guarantee that parts from non-original
sources are designed and manufactured in correspondence with load and safety requirements.
Parts and optional equipment not supplied by Ziehl-Abegg are not approved by Ziehl-Abegg for use.
2.8 Operators obligation of diligence
The contractor or owner must also ensure that the electric systems and equipment are operated
and maintained in accordance with electro-technical regulations.
The owner is obliged to ensure that the device are operated in perfect working order only.
The device may only be used as intended ( Application).
You must periodically examine the safety equipment for their properly functioning condition.
The assembly instructions and/or operating instructions are always readily available at the
location where the device is being used, are complete and are in legible condition.
These persons are regularly instructed in all applicable questions regarding occupational safety
and environmental protection and are knowledgeable regarding the assembly instructions
and/or operating instructions and, especially, are familiar with the safety instructions contained
therein.
All safety and warning notices attached to the frequency inverter are never removed and remain
legible.
2.9 Employment of external personnel
Maintenance and service work are frequently carried out by external employees who often do not
recognize the specic situations and the thus resulting dangers.These persons must be comprehen-
sively informed about the hazards in their area of activity.
You must monitor their working methods in order to intervene in good time if necessary.
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3 Product overview
3.1 Operational area
The devices are designed as temperature control units for stable compartments in single or central
exhaust air installations.
In installations with single suction, fans, aps and heatings are controlled via the outputs.
In central exhaust installations, these devices are used in combination. The devices controls
the exhaust air ap and the heatings for one compartment. At the same time the exhaust air
volumes of all the compartments connected are signaled to a Master*. The speed is calculated
from the sum of the exhaust air volumes and the fans connected are readjusted.
In order to be able to network several devices, these are equipped with a bus interface. In this way, for
example, the supply air temperature sensor connected to the Master* can be communicated to all
system users. Fault messages on stall devices are transmitted and displayed as a group fault; in
addition the total exhaust air volume of the ventilation system is determined.
UNIcon Type CTE/AH(X)-L
The control module Unicon type CTE/A(X)H-L has signal outputs e. g. for the control of ETAvent fans
and damper control motors.
Acontrol Type PTE-6AHQ(X)-L and PTE-10AHQ(X)-L
The voltage controllers model range Acontrol type PTE-6AHQ(X)-L and PTET-10AHQ(X)-L have an
operating output for voltage-adjustable 1~ motors with a maximum control current of 6 A or 10 A.
Master*
A device which controls and monitors the bus communication and performs central control functions
3.2 Maintenance
The device must be checked for soiling and, if necessary, cleaned in periodic intervals.
3.3 Transport
The device is packed ex factory to suit the transport method previously agreed.
Always use the original packaging materials when transporting the device.
Avoid shocks and impacts to the device during the transport.
During manual handling the human lifting and carrying restrictions must be observed and
adhered to.
3.4 Storage
The device must be stored in its original packaging in a dry and weather-proof room.
Avoid exposure to extreme heat and cold.
Avoid over-long storage periods (we recommend a maximum of one year).
3.5 Waste disposal / recycling
Disposal must be carried out professionally and environmentally friendly in accordance with the legal
stipulations.
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4 Mounting
4.1 General notes
Attention!
The following points must be complied with during the mechanical installation to avoid causing a defect
in the device due to assembly errors or environmental inuences:
Before installation remove the device from the packing and check for any possible shipping
damage!
Assemble the device on a clean and stable base. Do not distort during assembly! Use the
appropriate mounting devices for proper installation of the unit!
Do not mount equipment on vibrating base!
When mounted onto lightweight walls, there must be no impermissibly high vibrations or shock
loads. Any banging shut of doors that are integrated into these lightweight walls, can result in
extremely high shock loads. Therefore, we advise you to decouple the devices from the wall.
Do not allow drilling chips, screws and other foreign bodies to reach the device interior!
The plastic washers must be installed between the screw heads and the housing for models
with mounting holes on the inside of the housing!
The device should be installed in a location where it will not be disturbed, but at the same time
can be easily accessed!
Depending on the housing model use supplied stoppers for cable inlets, cut off necessary cable
inlets respectively to the cable diameter. Or alternative use cable inlet for cable glands. Any
cable ducts openings not used must be sealed!
Care must be taken to avoid direct radiation from the sun!
The device is designed for vertical installation (cable inlet down). A horizontal or reclined
installation is only permissible after technical release of the manufacturer!
Be sure to observe proper heat dissipation ( Technical data, heat dissipation).
4.2 Minimum space requirement
In order to ensure sufcient ventilation of the device, clearance on all sides of at least 50 mm has to
be maintained to the housing walls, switch cabinet doors, wiring ducts, etc. The same clearance
applies to the installation of several devices next to each other.
When installing several devices on top of each other, the danger of reciprocal heating exists. This
layout is only then permissible when the air suctioned from the upper unit does not become warmer
than the permissible ambient temperature ( Technical data). I.e., a correspondingly larger clearance
or thermal shielding is required.
4.3 Outdoor installation
Outdoor installation is possible up to -20 °C when the controller supply is not switched off. Installation
must be protected from the effects of weather as much as possible, including protection from direct
sunlight!
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4.4 Installation location for agriculture
In order to avoid damage caused by ammoniac vapours, the controller shall not be installed in the
stable, but rather in an outhouse wherever possible.
4.5 Temperature inuences during commissioning
Avoid condensation in the controller and hence functional faults attributable to condensation by storing
the controller at room temperature!
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5 Electrical installation
5.1 Safety precautions
Danger owing to electric current
Work on electric components may only be carried out by trained electricians or by
persons instructed in electricity under the supervision of an electrician in accordance
with electrical engineering regulations.
It is forbidden to carry out work on electrically live parts.
A second person must always be present when working on energized parts or lines who
disconnects in case of emergency.
Inspect electrical equipment periodically: retighten loose connections immediately re-
place damaged lines and cables.
Always keep switch cabinets and all electrical supply facilities locked. Access is only
allowed for authorized persons using a key or special tool.
Operating the device with the housing cover removed is prohibited because energized,
exposed parts are present inside the device. Disregarding this regulation can lead to
severe personal injury.
The required protective earth connection is established using screws between the hous-
ing parts in metal terminal space covers and housing casings. Commissioning is only
permissible after these screws have been properly attached!
Metal screwed-connections are not permitted in plastic housing parts because there is
no potential equalization.
Never clean electrical equipment with water or similar liquids.
Information
The respective connections are represented in the enclosure of this manual ( Connection diagram)!
5.2 EMC-compatible installation
5.2.1 Motor feeder cable
The applicable standard for interference emissions is EN 61000-6-3. Compliance with this standard is
achieved through the use of an unscreened motor feed cable.
5.2.2 Signal cable
Pay attention to sufcient distance from powerlines and motor wires to prevent interferences. The
control cable may not be longer than 30 m. Screened control cables must be used when the cable
length is longer than 20 m. When using a shielded cable connect the shielding to one side only, i.e.
only to the control unit with the protective ground (keep cable short and with as little inductance as
possible!).
5.3 Mains connection
Power from the mains is connected to terminals: PE, L1 and N. Here, it must be strictly observed that
the mains voltage lies within the allowable tolerance specications ( Technical data and nameplate
afxed to the side).
Danger owing to electric current
The mains voltage must comply with the DIN EN 50160 quality characteristics and the dened
standard voltages in IEC 60038!
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5.4 Fan connection
5.4.1 Control module type CTE.. for ETAvent-fans
The connection of ETAvent-fans depends on the version. For an inverted control (10 - 0 V, 100 - 0 %
PWM) an accordant programming at the base menu is necessary ( IO Setup ).
fan type: Colour Terminal Parallel operation
ETAvent PWM (0 - 100 % / 100 -
0%)
Connection diagram
grey PWM max. up to 3 fans at one output
pink 24 V
White D3
Green D3
ETAvent (0 - 10 V / 10 - 0 V)
Connection diagram
grey GND max. up to 100 fans at one out-
put
pink A1
White D3
Green D3
Information
For use of ETAvent fans (version 0 - 10 V / 10 - 0 V) in central exhaust air installations the controller
output 1(terminals A1 / GND) is used for the exhaust air damper. The ETAvent is then connected to a
controller output which has to be programmed ( Installation - IO Setup).
5.4.2 Voltage controllers type PTE.. for 1~ fans
The motor is connected at terminals U1 and U2. Several motors can be connected to the device.
Attention!
The maximum total control current (specied for electronic voltage regulation) for all motors
may not exceed the devices rated current.
If the maximum control current for electronic voltage regulation is not known, a supplementary
20 % of the rated motor current must be allowed for.
When controlling motors from other manufacturers, the controllability and the maximum
current for electronic voltage regulation should be requested from the manufacturer.
Information
It is recommended that a separate motor protection unit be foreseen for each fan.
For motors with thermistors TBe.g. type S-ET10.
5.4.2.1 Running noise
When controlling ventilators using electronic voltage regulators, motor noise can occur (due to the
system), which can be troublesome (Phase cutting = series P...).
On fast running ventilators with a high level of air noise, this noise is relatively low. On slow running
ventilators with a low level of air noise, this noise may be dominant in the lower speed range due to
the occurrence of resonance.
For systems where noise is critical, we recommend using our ETAvent fans in combination with
ventilation computer without power stage type CTE/AH(X)-L.
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5.5 Motor protection
Attention!
Motor thermostats cannot be connected to these controller. I.e. a separate motor protection is
required. We cannot under any circumstances accept liability for damage to the motors which
do not have the required motor protection. It is recommended that every fan is equipped with a
separate motor protection unit e.g. type S-ET10 ( connection diagram)!
The existing malfunction entry (terminals D3-*D3) can only be used for display of the existing
malfunction.
For voltage controllers type PTE.. e.g.. when a motor protection unit has tripped
For control module type CTE.. fault indication ETAvent-fan
The fault display also disappears as soon as the fault has been eliminated. The fault can be
acknowledged by pressing the
|
ESC
|
key. If the fault persists, after approximately 60 minutes (time
span can be adjusted under Alarm)Alarm Ventilatorreappears.
5.6 Analog inputs for sensors
Input E1 for temperature sensors in compartment
Terminals E1/GND
Sensor type TFR (Part.-No. 00089846) in scope of delivery
Input E2 (function programable)
Terminals E2/GND
Sensor not in scope of delivery
For example for measuring the supply air temperature in single devices or for networking only
on the Masterdevice. When networked, the supply air temperature is transferred via bus from
the Masterto the other devices.
For example temperature sensor for controlling the heater or shutter independently of the sensor
in the stall (separate control circuit).
For humidity sensor with 0 - 10 signal (e.g. type MFTG-100V Art. No. 384033). The internal
plugs for input 2 must be plugged to 0 - 10 V ( humidity control).
input E3 (activatable for spezial functions)
Terminals D1 (E3)/D1 (GND)
Sensor not in scope of delivery
The D1input is digitally pre-programmed at the factory. This can be used as a third analogue
input if necessary. To do this, replug the internal plugs J2to the two right hand pins for E2
and program D1 function =
|
6D
|
in the IO Setup.
Attention!
Never apply line voltage to analog inputs!
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5.7 Control output A1, A2, A3 (0 - 10 V) and PWM
The devices have three 0 - 10 V outputs and one PWM output (alternative use as a further 0...10 V
output).
It is not permissible to connect outputs of several devices to each other!
The following functions are pre-programmed at the factory (other functions can be assigned in
the IO Setup):
0 - 10 V Output:
Output 1: terminals A1/GND(I
max
10 mA). For ETAvent fans with 0 - 10 V signal or exhaust
air dampers in the compartment (IO Setup: A1 function = 0ventilation)
Output 2: Terminals A2/GND(I
max
10 mA). Regulator 2 e.g. for throttle shutter after the
exhaust air fan in the stall (IO Setup: A2 function = 2shutter) factory inverted (10 V...0 V)
i.e.: 10 V = shutter CLOSED, 0 V = shutter OPEN
Output 3: Terminals A3/GND(I
max
10 mA). For Heating (IO Setup: A3 function = 1
Heating )
PWM output alternatively 0 - 10 V
Output PWM: terminals PWM / +24V. For ETAvent fans with PWM input (IO Setup: PWM
function = 0ventilation)
To change to 0 - 10 V output plug internal jumper J1at the top!
Information
Inverting outputs and setting curve points possible (e.g. for not linear ouput) in IO Setup ( Installation
menu).
5.8 Voltage supply for external devices (+24V, GND)
There is an integrated power supply for external devices, e.g. a sensor. Terminal +24 V, output voltage
tolerance +/- 20%. max. load current Technical data.
It is not permissible to connect outputs of several devices to each other!
In case of overload or short circuit (24 V GND), the external power supply is shut down (multi-fuse).
The device performs a Resetand continues operation.
5.9 Relay outputs (K1, K2, K3)
The device has three relay outputs, the following functions are pre-programmed at the factory. Other
functions can be assigned in IO Setup. Max. contact load 5A / 250 V AC.
K1: Fault indication
Connection of the oating contacts to the terminals 11, 12, 14.
For operation the relay is energized i.e. terminals 12and 14are bridged (factory setting not
inverted).
With power failure, internal fuse failure, temperature malfunction or fan error, the error message
relay at the corresponding control unit of the compartment drops, the terminals 12and 11are
bridged. The Masterunit identies a malfunction of a network user via the data link, i. e., if a
network user displays a malfunction, the error relay in the master unit also drops. Due to this
function the fault relay of the Slavedevices can be assigned if necessary different functions.
The fault message via the relay can be acknowledged with the ESCkey. If the fault persists
(e.g. sensor break) a message is received again after the adjustable time span Alarm Pause
(factory setting 60 minutes).
The error message is not to be layed in the same cable as the bus line.
K2: Heating
Connection of the oating contacts to the terminals 21, 22, 24.
K3: Peak load fan
Factory setting relay K3for function peak load fan assigned( Installation-IO Setup).
A second fan can be switched on via the terminals 31und 32.The activation must be made in
Installation-Ventilation(peak load).
Information
Inverting relay function in IO Setup( menu installation) possible.
Operating Instructions UNIcon / Acontrol Electrical installation
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5.10 Communication
5.10.1 Network by Modbus
The device comes equipped with a RS-485 interface for networking via a Modbus. Connection to
terminals D+,D-and GND.
A maximum of 32 network users can be connected to the data bus. One of these devices is the
Master.
The Master always has the address 1(display of address in installation menu:- - - - -).
The address must be set in the Busmenu. The sensor for the supply air and the group fault
must be connected at the Masterdevice!
5.10.2 RS-485 - network design and interface parameter
You must ensure correct connection; i.e. "D+" must also be connected on the following devices to
"D+". The same applies to "D-".
In addition, a "GND" connection must be established, as dissimilar potential (over 10 V!) will lead to
the destruction of the RS-485 interface (e.g. lightning).
GND
D+
D-
GND
D+
D-
16.04.2008
v_modbus_geraete_anschluss.vsd
general example for Modbus device connection
The data line must be conducted from one device to the next. No other type of wiring is allowed!
Always use only two wires of one lead (twisted pair) for the connection.
Examples for Modbus connection
Recommended wire types
1. CAT5 / CAT7 cables
2. J-Y (St) 2x2x0.6 (telephone wire)
3. AWG22 (2x2 twisted pair)
When using telephone ex with four cable cores, we recommend the following allocation:
D+= red, D-= black, GND= white
Information
Pay attention to sufcient distance from powerlines and motor wires (min. 20 cm)
Do not use wire shield
Except the data link " D+" , " D-" and " GND" - connection may no further cable cores of
the data line be used.
Max. allowed wire length 1000 m (CAT5/7 500 m)
Default interface parameter
Baud rate = 19200
Bits = 8
Patity = Even (None, exception of devices agriculture)
Stop bits = 1
Handshake = none
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Information
If any matters are unclear, please contact our V-STE support department for control systems -
ventilation technology. The information sheet "Network structure of Modbus" R-TIL08_01 contains
detailed information about Modbus.
5.11 Potential at control voltage connections
The control voltage connections (< 50 V) relate to the joint GND potential (Exception: Relay contacts
are potential free). There is a potential separation between the control voltage connections and the
earthed conductor. It must be ensured that the maximum external voltage at the control voltage
connections cannot exceed 50V (between GNDterminals and PEearthed conductor). If necessary,
a connection to the earthed conductor potential can be established, install bridge between GND
terminal and the PEconnection (terminal for screening).
5.12 Zenec main switch for ETAvent fans
With ETAvent fans an emergency operation at maximum speed is possible (100 % function)
in the case of a fault in the master control technology or failure of the preset signal (0 10 V
or PWM signal).
Type Zenec, Part. no. 349022
Switch position:
Position
|
0
|
: Switches off the fan (lockable)
Position
|
1
|
: Operation Control
Position
|
100 %
|
: fans supporting the 100 % function run with maximum speed.
Technical data:
Housing protection IP65,
Dimensions (w x h x d) 86 x 121 x 117
Contact rating AC 250 V 20 A
Feature:
By connection of the terminals 7and 8in the Zenecaccording to the circuit diagram ( Appendix
Connection Diagram ETAvent), a fault message can be suppressed in switch position 0(fault
message via the integrated fault message relay in the ETAvent fan).
If this fault message is not suppressed in switch position 0the terminals do not have to be
connected.
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6 Controls and Menu
6.1 Multipurpose LC display
The following display appears after switching on (Reset) or after approx. 15 minutes without pressing
a key. This display shows a list of the most important values and statuses of the control functions and
is the starting point (Start) for the operation.
Overview display
11.09.2008
v_display_erkl_cte_pte_x.vsd
3
4
7
8
2
5
6
91
D
ESC P
1. S: active set value
2. Numeric display 5 digit
3. Alarm-Symbol (fault indication)
4. Fire symbol = Heating is activated
5. Lowering function activ
6. Display for Cot OFF
- Setting Cot OFFin Quick Info Menu
- Main switch in position 0(for Switch mode ONin Installation
meni)
7. Bargraph fan modulation
8. Text line 3 gures (display unit, etc.)
9. SH: Exhaust airshutter opening*
PProgram key and open menu
Rotary button: menu selection, setting
value
Escape = leave menu
D
ESC
* Factory set display for shutter, alternatively other values Installation Various / Display Mode.
In case of an alarm, the display overview changes together with the alarm message. It can be conrmed by pressing the Esc-
key shortcut (approx. 3 sec). I.e., the malfunction indication via the display and via the relay is switched off ( Alarm
functions).
S:25°C SH:99%
Operating Instructions UNIcon / Acontrol Controls and Menu
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6.2 Main switch (only Type PTE-6/10AHQ(X)-L)
0Power stack (fan) is switched off
Auto Power stack in operation (standard position)
100 % Fans are running with line voltage
Information
The display is in operation in every switch position! (cannot be switched off)
The function of the switch for the control unit can be changed in the Installation menu -
Diverse- Switch mode.
Switch modeOFF(factory setting).
The control unit is active in all switch positions, overtemperature/undertemperature messages,
shutter control etc. also in switch position 0and 100%!
Switch mode ON
In switch position 0and 100%the control unit is switched off and behaves passively (Stop
symbol in display).
6.3 Menu operation
The menu group is selected with the rotary
knob starting from the Overview display. The
triangle shows the menu group, for Ventila-
tion, for example, this is underneath the sym-
bol for fan and shutter.
By pushing the Pbutton, one reaches individu-
al menu items in the menu group (e.g. to PIN,
Setpointetc.).
One moves up and down within the menu
group using the rotary button.
After selecting the menu item, the Pkey is
pressed to make settings.
If the previously set value starts to ash, it can
be adjusted with the rotary button and then
saved with the Pkey.
To exit the menu without making any changes,
use the
|
Esc
|
key, i.e., the originally set values
remain.
One returns to the level menu group Ventila-
tionusing the
|
ESC
|
key.
Overview display
S:20.0°SH:94% Ventilation
|
ESC
|
P
|
ESC
|
P
PIN Setpoint
↓↑
Setpoint Pband
Operating Instructions UNIcon / Acontrol Controls and Menu
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6.4 Menu structure
Overview display
S:20.0°SH:94% Ventilation Alarm Heating1 Day of program
|
ESC
|
P
|
ESC
|
P
|
ESC
|
P
|
ESC
|
P
|
ESC
|
P
PIN
Setpoint
Cot ON/OFF
Freshairtemp.
Temp. Min. Value
Temp. Max. Value
Language
etc.
Ventilation = Fan +
Shutter
Alarm = Overtemper-
ature + Undertemper-
ature
Heating = via relay or
0 - 10 V
Increase curves
Operating Instructions UNIcon / Acontrol Controls and Menu
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7 The Installation menu
7.1
|
Installation
|
Entry
Attention!
The settings in the installation menu are priority basic settings that must be made during start-
up operation. Make these settings only if you have an exact understanding of the device
functions and system functions. Subsequent modications must be coordinated with your
electrician. We are never liable for damage or harm caused by improper operation or insuf-
cient knowledge.
To protect the settings in the Installation menu against unauthorised manipulation, the PIN
|
1070
|
must be entered.
Overview display
S:20.0°SH:94%
Procedure:
1. Press the Pkey when in the Overview to show the PINmenu item.
2. Press the P-key, the rst digit 0ashes.
3. Set the rst digit to 1with the knob and conrm with the Pkey.
4. Enter the other digits etc. until PIN
|
1070
|
is complete.
5. The Installationmenu is opened, (the triangle points to the tool icon = Installation).
6. Press the Pkey, the rst menu group Ventilationappears in the Installation menu.
Once this menu is open, the PIN-Protection is no longer active for approx. 15 minutes after
the last key conrmation.
Otherwise the operation in the Installation menu does not differ from that of the other menus.
To exit the installation menu, press the key
|
Esc
|
.
|
ESC
|
P
PIN
PIN
Installation
Ventilation
Overview menu groups for Installation
Ventilation Shutter Heating1 Heating2 Setp. derat-
ing
Sensor ad-
just
Heatex-
change
Freshairshut-
ter
Exhaust sys-
tem
Bus IO Setup Diverse Measuring
fan *
Diagnostic
* The measuring fan menu group only appears if it is activated in the IO Setup (function 4D for digital input D1 = operation with
measuring fan).
Operating Instructions UNIcon / Acontrol The Installation menu
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ZIEHL-ABEGG Acontrol PTE-6AHQ-L Operating Instructions Manual

Type
Operating Instructions Manual

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