ZIEHL-ABEGG ECblue Operating Instructions Manual

Brand
ZIEHL-ABEGG
Model
ECblue
Type
Operating Instructions Manual
Connection box ECblue (LON)
Connection control fan MICRO-FIT
Operating Instructions
L-BAL-E268-GB 1630 Index 003 Part.-No.
english
1 General notes
1.1 Meaning
These description is valid only in combination with operating instructions of the used devices.
The remarks concerning safety, installation and connection described in those operating
instructions must be followed!
Before installation and start-up, read this documentation carefully to ensure correct use!
2 Safety instructions
•
Mounting, electrical connection, and start-up operation may only be carried out by an
electrical specialist in accordance with electrotechnical regulations (e.g. DIN EN 50110 or
DIN EN 60204)!
•
It is strictly forbidden for work to be carried out on any components while they are con-
nected to live voltage. The open equipment is protected to IP00. It is possible to come into
direct contact with dangerous voltages!
3 General description
3.1 Application
This connection box can only be used in conjunction with ZIEHL-ABEGG ECblue fans with motor size
B (IP20).
3.2 Function
ECblue fans combined with the ECblue (LON) connection box provide the following functions:
•
The connection box can be used to communicate with the fan controller.
•
ECblue fans can be integrated into existing LON
®
networks.
•
A LON
®
network of several ECblue fans can be built up. The communication between the fans
happens via LONWORKS
®
TP/FT10.
3.3 Transport
•
The device is packed ex factory to suit the transport method previously agreed.
•
Always use the original packaging materials when transporting the device.
•
Avoid shocks and impacts to the device during the transport.
•
During manual handling the human lifting and carrying restrictions must be observed and adhered
to.
3.4 Storage
•
The device must be stored in its original packaging in a dry and weather-proof room.
•
Avoid exposure to extreme heat and cold.
•
Avoid over-long storage periods (we recommend a maximum of one year).
3.5 Disposal / recycling
Disposal must be carried out professionally and in an environmentally friendly way in accordance with
the respective national legal stipulations.
" Separate the materials by type and in an environmentally friendly way.
" If necessary, commission a specialist company with the waste disposal.
Operating Instructions Connection box ECblue (LON) General notes
L-BAL-E268-GB 1630 Index 003 Part.-No.
2/10
4 Mounting
Proceed as follows:
" Create the installation cut-out and fastening hole as shown in the drawing.
" Insert the device into the installation cut-out from the front and secure with a screw.
Dimensions [mm]
Operating Instructions Connection box ECblue (LON) Mounting
L-BAL-E268-GB 1630 Index 003 Part.-No.
3/10
5 Electrical installation
5.1 Safety precautions
Danger due to electric current
•
Work on electric components may only be carried out by trained electricians or by persons
instructed in electricity under the supervision of an electrician in accordance with electrical
engineering regulations.
•
It is forbidden to carry out work on electrically live parts.
5.2 Connection components
Front view Back
1 Fan control connection (MICRO-FIT, max. connection cross-section: 0.14 mm
2
/ AWG26). The LEDs on the connection box
are supplied from the connected fan (output voltage +10 V).
2 Connection line fan (tension clamp connection 0.5 - 1.5 mm
2
flexible with wire end ferrule)
3 Line input connection box (Wieland plug series GST 18i3, suitable socket part e.g. GST 18i3 S B1 Z R1 or GST 18i3 1 F B2
Z R1)
4 LED green = Operation / Flashing error code (see ECblue assembly instructions, chapter “Operating state display”)
5 LED red = Fault (see ECblue assembly instructions, chapter “operating state display”)
6 BUS1 (RJ45)
7 Service (RJ45)
8 BUS2 (RJ45)
9 HALL sensor for "service pin". To trigger the "service pin", position the bar magnet (item no. 00161444) in the left corner.
Information
" As an option, the service pin can be triggered with a 5 V pulse (typical duration 0.5 s)
at “V+” and “V-”.
" The fan must be set to the address of 247, otherwise no communication!
Operating Instructions Connection box ECblue (LON) Electrical installation
L-BAL-E268-GB 1630 Index 003 Part.-No.
4/10
5.3 BUS1, BUS2 and Service pin assignment
1. Net A
2. Net B
3. not connected
4. not connected
5. not connected
6. not connected
7. GND (V-)
8. ID +5V (V+)
PIN 1 on BUS1, BUS2 and Service are through connected (NET bus connection A for fan).
PIN 2 on BUS1, BUS2 and Service are through connected (NET B bus connection for fan).
PIN 3 and PIN 6 are not connected.
PIN 4 on BUS1, BUS2 and Service are only through connected to one another.
PIN 5 on BUS1, BUS2 and Service are only through connected to one another.
PIN 7 on BUS1, BUS2 and Service are through connected to one another.
1
X1-a
2
X1-b
3
X1-c
4
X1-d
5
X1-e
6
X1-f
7
X1-g
8
X1-h
1
X3-a
2
X3-b
3
X3-c
4
X3-d
5
X3-e
6
X3-f
7
X3-g
8
X3-h
1
X2-a
2
X2-b
3
X2-c
4
X2-d
5
X2-e
6
X2-f
7
X2-g
8
X2-h
NET_A
NET_B
n.c.
n.c.
V-
V+
NET_A
NET_B
NET_B
NET_A
n.c.
n.c.
n.c.
n.c.
V-
V-
V+
V+
NET_A
NET_B
GND
ID (+5V)
ID (+5V)
ID (+5V)
BUS1 BUS2Service
MOBS05A_extract
08.04.2016
Operating Instructions Connection box ECblue (LON) Electrical installation
L-BAL-E268-GB 1630 Index 003 Part.-No.
5/10
5.4 Communication
5.4.1 Bus connection
The connection is made using the RJ45 sockets, Bus 1 and Bus 2. A minimum of CAT5 (STP) are
recommended as the cables. The cable shield is connected to PE by an RC element inside the
connection box.
As well as a Service PIN message at the LON node being triggered by a magnet (see Connection
components chapter), it can alternatively be triggered at any time by applying a brief 5 V (+- 10%,
typical 5 mA) voltage pulse of typically 0.5 s at PIN 7 (GND) and PIN 8 (+5V).
Using the Service connection,m this can also be done with the bus wiring connected to BUS1 and
BUS2.
Information
The wiring connected to the connection box is always based on the bus topology. With the
recommended CAT5 patch cable, the maximum cable length is 500 m.
(
Wiring and terminator in the LON
®
network)
5.4.2 Wiring and terminating resistor in the LON
®
network
With bus wiring, a terminating resistor of 100 Ω / ≤ 0.25 W must be fitted to the beinning and end of
the line.
Information
The stub lines to the individual devices should be kept as short as possible (max. 5 m).
Example: bus wiring
02.02.2012
v_busverdr_lon.VSD
100 ohm100 ohm
100 ohm = terminating resistor
Information
If any matters are unclear, you can send for our technical information sheet "Network structure of a
LON
®
" - TIL00_35. It contains information about the topology, circuitry and selection of types of cable.
Operating Instructions Connection box ECblue (LON) Electrical installation
L-BAL-E268-GB 1630 Index 003 Part.-No.
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5.4.3 Network variable interface for ECblue connection box
This network variable interface enables the user to monitor the motor controller and change the speed
of the controlled fan. The interface primarily represents a speed sensor (nvoSpeed), as this function is
the focus when operating the fan. The interface also uses nvoAlarm to provide the device status for
the network.
The device uses nvoPowerOut to provide the current fan level of the power component.
The speed and fan level can theoretically be used to determine the degree of filter contamination.
The controller can be used to move to three fixed (static) operating points. The values of the operating
points determine nciSpeed1, nciSpeed2 and nciSpeed3. The setting is made in percent, with 0 -
100 % corresponding to a speed between 0 – nciMaxSpeed. The choice of one of the two operating
points is made using nviSpeedSelect or, if the internal timer clock (nciAutoNight) is activated, based
on the time settings using nciNightSrt and nciNightEnd. If using nviSpeedSelect, note that the value of
this variable is volatile, i.e. after a device reset the variable takes on the value 0 (day). To ensure that
night operation is maintained, the variable should be updated cyclically.
You can use nciEnable to enable the motor controller function.
The variables nvoVisual, nvoParameter and nviParameter are available for use with ZIEHL-ABEGG
software and installation devices.
For dynamic operation, i.e. operation in which the speed changes very often (e.g. control applications),
a different operating mode has to be selected as the static rotational speed specifications nciSpeedx
only allow a limited number of write accesses (max. 10,000 over the service life of the device).
You can use Nv nciOperationMode to activate dynamic operation. The rotational speed specification
can be expressed as a percentage (as for nciSpeedx) using nviSpeedRel or by specifying an absolute
speed using nviSpeedAbs. Both specifications are limited by nciMinSpeed and nciMaxSpeed. For a
device reset, in dynamic operation the value of the static operating point nciSpeed1 is copied to the
dynamic input variables. This guarantees starting with no delay, a kind of emergency speed.
The minimum and maximum time between the send actions for a network variable (nvo) can be set
using nciMinSendTime and nciMaxSendTime.
Objekt Type #0 Node
Inputs/outputs Type SNVT Value range Default Description
nviRequest SNVT_obj_re-
quest (92)
Input, which can be used to
initiate status messages for
the node.
nvoStatus SNVT_obj_-
status (93)
All bits are 0 Generated when updating
nviRequest.
Operating Instructions Connection box ECblue (LON) Electrical installation
L-BAL-E268-GB 1630 Index 003 Part.-No.
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Objekt Type #1 Open Loop Sensor
Inputs/outputs Type Value range Default Description
nvoSpeed SNVT_rpm
(102)
0...65.534,
0xFFFF
X Measured absolute speed
nvoAlarm SNVT_a-
larm_2 (164)
X Option
nvoError* uint (1 Byte) 128 – 255, 0
invalid
X 128 no fault > 128 fault code
table
nvoRelais SNVT_switch
(95)
.value 0...200,
255
.state 0,1
X
X
Fault output. In case of fault
.state = 1 and .value x 2 =
Fault code
nviSpeedSelect SNVT_lev_-
disc (22)
0..2 0 ST_OFF (0): nciSpeed1
ST_LOW (1): nciSpeed2
ST_MED (2): nciSpeed3
nciEnable SNVT_lev_-
disc (22)
ST_ON,
ST_OFF
ST_OFF Fan blocked
ST_ON Fan enabled
nciMaxSpeed SNVT_rpm
(102)
0...65.534,
0xFFFF
1100 Maximal Speed
nciMinSpeed SNVT_rpm
(102)
0...65.534,
0xFFFF
0 Minimal Speed
nciSpeed1 SNVT_lev_-
cont (55)
.value 0..200,
255
0 Operating point 1 (day)
nciSpeed2 SNVT_lev_-
cont (55)
.value 0..200,
255
0 Operating point 2 (night)
nciAutoNight SNVT_lev_-
disc (22)
ST_ON,
ST_OFF
ST_OFF Internal interval
timer blocked
ST_ON Internal interval timer
operational
nviTime SNVT_ti-
me_stamp
(84)
System time
nciNightSrt SNVT_ti-
me_stamp
(84)
Night operation start time
nciNightEnd SNVT_ti-
me_stamp
(84)
Night operation end time
nvoContTemp** uint (1 Byte) 0..255 X Option
nvoPowerOut SNVT_switch
(95)
.value 0...200,
255
.state 0,1
X Power requirement (in %)
nvoVisual*** struct_visual Summary of important nvo for
faster queries
nvoParaResp*** SNVT_preset
(94)
To allow easier / extended
configuration with ZIEHL-
ABEGG software and installa-
tion devices
viParaReq*** SNVT_preset
(94)
nciSpeed3 SNVT_lev_-
cont (55)
.value 0..200,
255
0 Operating point 3 (holiday)
nciOperationMode SNVT_lev_-
disc (22)
0..2 0 ST_OFF (0): Static operation
with nciSpeedx
ST_LOW (1): Dynamic opera-
tion with nviSpeedRel
ST_MED (2): Dynamic opera-
tion with nviSpeedAbs
nviSpeedRel SNVT_lev_-
cont (55)
.value 0..200,
255
nciSpeed1 Dynamic rotational speed
specification, relative
nviSpeedAbs SNVT_rpm
(102)
0...65.534,
0xFFFF
nciSpeed1
abs.
Dynamic rotational speed
specification, absolute
Operating Instructions Connection box ECblue (LON) Electrical installation
L-BAL-E268-GB 1630 Index 003 Part.-No.
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nciMinSendTime SNVT_time_-
sec (107)
0 .. 65535,
0,1sec
2,0 sec Minimum time between send
actions
nciMaxSendTime SNVT_time_-
sec (107)
0 .. 65535,
0,1sec
60,0 sec Maximum time between send
actions for Nv (if no send ac-
tion occurs within this time,
one is generated)
nviAddrRelais SNVT_switch
(95)
.value 0...200,
255
.state 0,1
0
0
For internal ZIEHL-ABEGG
use only!
Required for MODBUS AUTO
addressing.
* Use nvoAlarm or nvoRelay for preference
** Not used, only for testing purposes/diagnostics
*** For internal ZIEHL-ABEGG use only
Alarm codes (nvoAlarm, nvoRelay)
error code Error description Reaction
128 no error
129 general error No specific description
131 motor over temperature (thermo-
stats)
Motor shuts down. After cooling, switching back on is
possible by enabling again or re-applying the mains
voltage.
132 Motor blocked Motor shuts down. Starting retried after approx. 1 mi-
nute.
134 Earth fault Motor shuts down. Switching back on is only possible
by re-applying the mains voltage.
135 Hall sensor error Starting retried after approx. 1 minute.
136 Overcurrent fault Motor shuts down. Starting retried after approx. 1 mi-
nute.
150 external communication error Motor continues running with last set values
158 Supply voltage too high (overvolt-
age)
Motor shuts down. Starting retried if undervoltage no
longer exists within 75 s. Otherwise fault message.
6 Enclosure
6.1 Technical data
Type Connection box ECblue (LON)
Part-No. 380100
Voltage supply 10 V DC, I
max
30 mA, from ECblue motor size B (IP20)
Transceiver TP/FT10
Communication Connection box - ECblue RS485
Electromagnetic compatibility Interference emission EN 61000-6-3 (domestic household applica-
tions)
Interference immunity EN 61000-6-2 (industrial applications)
Permissible ambient temperature 0...40 °C
Permissible temperature range for storage
and transport
-20...60 °C
Housing protection IP20 (in installed condition)
Weight 0.16 holder plate
Operating Instructions Connection box ECblue (LON) Enclosure
L-BAL-E268-GB 1630 Index 003 Part.-No.
9/10
6.2 Manufacturer reference
Our products are manufactured in accordance with the relevant international regulations. If you have
any questions concerning the use of our products or plan special uses, please contact:
ZIEHL-ABEGG SE
Heinz-Ziehl-Straße
74653 Künzelsau
Telephone: +49 (0) 7940 16-0
Telefax: +49 (0) 7940 16-504
info@ziehl-abegg.de
http://www.ziehl-abegg.de
6.3 Service information
If you have any technical questions while commissioning or regarding malfunctions, please contact
our technical support for control systems - ventilation technology.
phone: +49 (0) 7940 16-800
Email: fan-controls-service@ziehl-abegg.de
Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany, see
www.ziehl-abegg.com.
If you make returns for inspections or repairs we need certain information in order to facilitate focused
trouble shooting and fast repair. Please use our repair ticket for this. It is provided to you after you
have consulted our support department.
In addition, you can download it from our homepage. Support - Downloads - General documents.
Operating Instructions Connection box ECblue (LON) Enclosure
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ZIEHL-ABEGG ECblue Operating Instructions Manual

Brand
ZIEHL-ABEGG
Model
ECblue
Type
Operating Instructions Manual
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