Cornelius ED 300 BN User manual

Brand
Cornelius
Model
ED 300 BN
Category
Water dispensers
Type
User manual

Cornelius ED 300 BN is a versatile ice and beverage dispenser, capable of dispensing up to 300 lbs of ice and a variety of beverages. It features a built-in cold plate, ensuring your beverages stay chilled, and a sanitary design with a rear manual ice fill lid to prevent contamination. The dispenser is designed for indoor use on a level countertop and requires a 120 VAC, 60 Hz power connection.

Cornelius ED 300 BN is a versatile ice and beverage dispenser, capable of dispensing up to 300 lbs of ice and a variety of beverages. It features a built-in cold plate, ensuring your beverages stay chilled, and a sanitary design with a rear manual ice fill lid to prevent contamination. The dispenser is designed for indoor use on a level countertop and requires a 120 VAC, 60 Hz power connection.

Installation Manual
ICE/BEVERAGEDISPENSER
Model:ED300 BN
IMPORTANT:
TOTHEINSTALLER.
Itistheresponsibilityof
theInstallertoensurethat
thewatersupplytothe
dispensing equipmentis
providedwith protection
againstbackflowby anair
gapas definedin
ANSI/ASMEA112.1.2-1979;
oranapprovedvacuum
breakerorothersuch
method as provedeffective
bytest.
Waterpipe connections
and fixtures directly
connectedtoapotable
watersupply shall be
sized, installed,and
maintainedaccording to
Federal, State,and Local
Codes.
PRINTEDIN U.S.A
IMI CORNELIUS INC; 1998Ó
IMICORNELIUSINC gOne CorneliusPlacegAnoka,MN55303-6234
Telephone (800)238-3600 Facsimile(612)422-3246
PartNo.620913202
October28,1998
Revision A
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment
i620913202
TABLEOFCONTENTS
Page
SAFETY PRECAUTIONS1...................................................
DESCRIPTION1........................................................
SPECIFICATIONS1.....................................................
INSTALLATIONINSTRUCTIONS2............................................
MAINTENANCE8...........................................................
GATERESTRICTORPLATE8............................................
ADJUSTMENT8........................................................
REMOVALAND REPLACEMENTOFAGITATORS9.........................
TROUBLESHOOTING10......................................................
BLOWNFUSE OR CIRCUITBREAKER.10..................................
GATEDOES NOTOPEN.AGITATOR DOES NOT TURN.10..................
GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.10..........
ICEDISPENSES CONTINUOUSLY.10......................................
SLUSHYICE.WATERIN HOPPER.10.....................................
BEVERAGES DONOTDISPENSE.10......................................
BEVERAGES TOO SWEET.10............................................
BEVERAGENOTSWEETENOUGH.11....................................
AGITATORSTURN INOPPOSITEDIRECTIONS11..........................
ICEDOES NOTDISPENSE FROMONEGATE ASSEMBLY11................
WARRANTY14..............................................................
LISTOF FIGURES
FIGURE1. INSTALLATION DIMENSIONS3................................
FIGURE2. INSTALLATION REARVIEW4..................................
FIGURE3.MOUNTINGTEMPLATE5.....................................
FIGURE4.DRIPTRAY DRAIN HOOK--UP6................................
FIGURE5.BEVERAGE SYSTEMSCHEMATIC7...........................
FIGURE6.GATERESTRICTORPLATE8..................................
FIGURE7.AGITATOR REMOVALAND REPLACEMENT9...................
FIGURE8.WIRINGDIAGRAM12..........................................
FIGURE9.LADDERSCHEMATIC13.......................................
1620913202
SAFETY PRECAUTIONS
Always:disconnectpowertothe dispenserbeforeservicing orcleaning.
Never:place handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rota-
tion occursautomaticallywhen dispenserisenergized!
Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates
contamination ofice.Toinsurecontinued protection and sanitation,observethe following:
ALWAYS:be surethe rearmanual icefill lidisproperlyinstalled to preventunauthorized access tothe hopper
interiorand possiblecontamination of the ice.
ALWAYS:be surethe upperand lowerfrontpanelsaresecurelyfastened.
ALWAYS:keep area around the dispenserclean oficecubes.
The sink can be easilyand quicklyremoved.The unitmustneverbe lifted ormoved bythe sink.
CAUTION:Dispensercannotbe used with crushed orflaked ice.
Use ofbagged ice which has frozen intolarge chunks can voidwarranty.
The dispenseragitatoris notdesigned tobeanice crusher.Use of large
chunks of ice which ”jamup”inside the hopperwill cause failure of the agitator
motorand damage tothe hopper.Ifbagged ice is used,itmustbe carefully and
completely broken into small, cube--sized pieces beforefilling intothe dispenser
hopper.
DESCRIPTION
The ”ENDURO”seriesofice dispensers solves yourice and beverage service needsinthe sanitary,spacesav-
ing,economicalway.Designed to be automaticallyfilled withicefromatop mounticemaker, these dispensers
will dispensecubes(up to 1--/4”insize),cubeletsand hard--chipped orcracked ice;and,in addition,several
flavorsofpost--mixbeverages.“B”unitsinclude beverage faucetsand are designed tobesupplied fromsyrup
containersand a carbonatorthrough a remoterefrigeration systemforcooling the productand waterlines.
SPECIFICATIONS
Model:ED300 BN(ENDURO300 BN)
IceStorage:300 lbs
MaximumNumberofFaucetsAvailable:12 maximum
Built--inColdPlate:No
Electrical:120/1/60,Amps-- 5.2totalunitdraw
Dimensions:44--3/8IWide X31-1/2IDeep X36-1/4IHigh
2
620913202
INSTALLATIONINSTRUCTIONS
IMPORTANT:Itistheresponsibilityof theInstallertoensurethat thewatersupplytothedispensing
equipmentisprovidedwith protection againstbackflowby anairgapas definedinANSI/ASMEA112
1.2-1979;oranapprovedvacuumbreakerorothersuchmethod as provedeffective bytest.
Waterpipe connectionsdirectly connectedtoapotablewatersupplyshall be sized, installed,and
maintainedaccording to Federal, State,and localcodes.
All drainconnectionsmustbeinstalledwithadequatebackflowprotection to preventcontamination of
thepotablewatersupply and theice storagehopperinaccordance with Federal, State,and local
codes.
1.Locatethe Dispenserindoorsonalevelcountertop.The Dispensermustbe sealed tothe countertop.Us-
ing the mounting template(see Figure 3),determine the outline of the Dispenserand the sixmounting
holesforthe desired location of the Dispenser.Removethe (6)plastichole plugsfromthe threaded base
mounting holes, the two base black plasticpanels,and the tworearstainless steelcabinetaccess panels.
Applyacontinuousbead ofNSFInternational(NSF)listed silastic sealant(Dow Corning 732 orequal)
around the outline of the Dispenseron the countertop.Position the Dispenseron the countertop and wipe
awayanyexcess sealantimmediately.Bolt the Dispensertothe countertop with 3/8--16 bolts.
2.The beverage and watermanifoldinletlines,icestorage hopperdraintubes(2),and electricalpowercord
arerouted through the twolarge openingsinthe base of the Dispenser.Access forthese hook-upsispro-
vided through the tworearcabinetopenings.
3.Connect the (2)hopperdraintubesto an approved drainsystemwith a backflowpreventerincompliance
tothe localplumbing code.Do not“tee”intothe driptraydrainline.
4.DRIPTRAY DRAINASSEMBLY:Routethe draintube to an open drainwiththe end of the tube abovethe
“flood”levelof the drain.Usethe tubing, fittings,clamps,and insulation provided withthe Dispenserto
assemblethe drain.The completed drainline mustpitchcontinuouslydownward and containno“traps”or
improperdrainage will result.
5.BEVERAGE SYSTEM:Connect the beverage systemproductlinestothe Dispenser.Consult the water
manifold hook-up schematiclocated on the frontpanelof the Dispenserto determine the connectionsfor
the Dispenser’sinternalwatermanifoldforthe desired non-carb and carbonated valve positions.These
connectionsshouldbe performed bya qualified ServicePerson.
6.Replacethe tworearstainless steelcabinetpanelsaftercompleting the hook-ups.Sealthese access pan-
elstothe countertop withthe approved sealant fromstep 1.
7.Clean the icestorage hopperinterior (see CLEANINGINSTRUCTIONSinthe Owner’smanual).
8.Connect the powercordtoa120VAC,60 Hz3-wire grounded receptacle.
3620913202
8 1/2
REMOVABLE SERVICE
PANEL FOR ACCESS
TOE-BOXAND ICE
GATEMECHANISMS
E--BOX
SOLENOID
ICEMAKER
44 1/2
44 3/8
WALL
FRONTOF
ICEMAKER
30 5/8
36 1/4
33
STAND
31 1/2
21 1/4
29 3/4
23
FOUNTAIN
CUTOUT
1/4
36 WALL
LOWERFOUNTAIN
FIGURE1. INSTALLATION DIMENSIONS
4620913202
SIDEREMOVABLECOVER(S)
FOR AGITATOR(2)ACCESS
AND MANUAL FILLING OFICE
STORAGEBINTYPICALINSTALLATION
FORSINGLEICEMAKER
FOAMED HOPPER
HOPPER DRAIN
TUBING(5/8I.D.)
2PLACES
LOWER
FOUNTAIN
WALL 36-IN.
HIGH
15 13/16
19 7/16
ACCESS PANEL
15-IN.X15-IN.
OPENING
3 1/22 1/4
ACCESS PANEL(S)FOR
BEVERAGETUBING,DRAIN,
AND ELECTRICALPOWER
CORD
BASE
DRIPTRAYDRAINFITTING
(LOCATED UNDER BASE)
FIGURE2. INSTALLATION REAR VIEW
5620913202
44 3/8
40 3/41 13/16
20 3/8
14
TYP.
4
TYP.
1 5/16
18 5/8
OPENING OPENING
1
4 1/2
21 1/4
29 3/4
31 1/2
REMOVABLE
DRIPTRAY
7/16 DIA.
(6)PLCS
TOFRONTOFDRIP
TRAYON COUNTERTOPTOFRONT TOP
OFDRIPTRAY
OPENING(2)IN UNITBASE FOR BEVERAGEAND
WATERMANIFOLDINLET LINES,HOPPER DRAIN
LINES (2),AND ELECTRICALSUPPLYGROUND.
FIGURE3.MOUNTINGTEMPLATE
6
620913202
REAR VIEWOFDRIPTRAY
DRIPTRAYDRAIN
FITTING
HOSE CLAMP
SOLVENTBOND
COUPLING
3/4SOCKETX3/4FPT
BARB ADAPTER
1BARB X3/4MPT
DRAINLINE1-INI.D.
PLASTICTUBING(6-FT)WITH
INSULATION
FIGURE4.DRIPTRAYDRAIN HOOK--UP
7620913202
S
T
E
U
A
F
D
E
W
E
I
V
M
O
R
F
T
N
R
F
FIGURE 5. BEVERAGE SYSTEM SCHEMATIC
SW2
*
SW2
S3
CW1
7
CHECK
VALVE INSTALL FOR
NON--CARB. AS
REQUIRED SUPPLIED
WITH UNIT.
*
S12 S5 S6
SW1
3
CW2
SW2
CARBONATOR FILTER
CO TANK
2
FAUCETS
WATER
SUPPLY
*
FITTINGS SUPPLIED ”LOOSE” WITH
UNIT FOR FIELD HOOK--UP OF
MANIFOLDS -- ”LEFT--HAND” UNIT
SHOWN.
CO
WATER
S1 S2
2
1DISPENSER
15--50 PSIG
SYRUP
SYRUP TANKS
9
8
2
S3
10
12
4
6
5
11
S1
S2
S4
S5
S6
S7
S8
S9
S10
S11
S12
WATER FOR NON--
CARB VALVES.
90--100 PSIGFOR
CARBONATOR
PRIMARYHIGHPRESSURE
REGULATOR-- COTANK
2000 PSIG.2
DIET SYRUP OR ROOT BEER TANKS
(5--15 PSIG)
REMOTE REFRIGERATION
SYSTEM
CARBONATED
WATER
NOTES:
1)SYRUP LINE SHOWN IS TYPICAL,
OTHER LINES NOT SHOWN FOR
CLARITY.
C
O
8
620913202
MAINTENANCE
GATERESTRICTORPLATE
CAUTION:Disconnectpower todispenser before installing,removing oradjusting
restrictor.
FIGURE6.GATERESTRICTORPLATE
ADJUSTMENT
Thisplatemaybe adjusted as showntoreduce orincreasewithlarge containersthe dispensing rate ofice,es-
peciallydesirablewhen using glassesorothercontainerswithsmall openings.Adjustmentcan be made by slid-
ing up ordownwith nutsloosened, to obtainthe desired amountofrestriction.
9620913202
LEFT HAND
AGITATOR
O-RING
RIGHTHAND AGITATOR
WITH HOLEIN UPRIGHT
COUNTER
CLOCKWISE
ROTATION
CLOCKWISE
ROTATION
FRONT(VALVE SIDE)VIEWFROMTOPOFDISPENSER
FIGURE7.AGITATOR REMOVALAND REPLACEMENT
REMOVALAND REPLACEMENTOFAGITATORS
Remove agitatorsforcleaning asfollows:
1.Lift agitatorand disc fromDispenser.
2.RemoveO-Ring,starting atnotch.Warmthe O-ring withwaterto easeremoval.
3.Lift the plasticagitatordisk off of the stainless steelagitator.
4.Grip agitatorat the centerand pull up.
5.Toreplace,reversesteps.
NOTE:RefertoSanitizeProcedureintheOwner’sInstruction forcomplete cleaning and sanitizing in-
structions.
10
620913202
WARNING:Ifrepairs areto bemadetoaproductsystem,remove quick disconnectsfrom
the applicableproduct tank,thenrelieve the systempressurebeforeproceeding. Ifrepairs
areto bemadetotheCO2system,stop dispensing,shutoff theCO2supply,thenrelieve the
systempressurebeforeproceeding. Ifrepairs areto bemadetotherefrigeration system,make sure
electricalpowerisdisconnectedfromtheunit.
T
R
O
U
B
L
E
S
H
O
O
T
I
N
G
IMPORTANT:Onlyqualified personnelshouldservice internalcomponentsorelectricalwiring.
Shouldyourunit fail to operateproperly,check that thereispowertotheunitand that thehoppercon-
tainsice. If theunitdoes notdispense,check thefollowing chartunderthe appropriate symptomstoaid
inlocating thedefect.
TroubleProbableCause
BLOWNFUSE OR CIRCUITBREAKER.A.Shortcircuitinwiring.
B.Defective gatesolenoid.
C.Defective agitatormotor.
D.Defective gaterectifier
GATEDOES NOTOPEN.AGITATOR DOES NOT
TURN.A.No power.
B.Bentdepressorplate(doesnotactuateswitch).
C.Defective dispensing switch.
GATEDOES NOTOPENORIS SLUGGISH.
AGITATORTURNS.A.Defective gatesolenoid.
B.Excessive pressure againstgateslide.
C.DefectiveRectifier.
ICEDISPENSES CONTINUOUSLY.A.Stuck orbentdepressorplate(doesnot
releaseswitch).
B.Defective dispensing switch.
C. Improperswitchinstallation.
SLUSHYICE.WATERIN HOPPER.A.Blocked drain.
B.Unitnotlevel.
C.Poorice qualitydue towaterqualityor
icemakerproblems.
D. Improperuse of flaked ice.
BEVERAGES DONOTDISPENSE.A.No 24 voltpowertofaucets.
B.NoCO2pressure.
BEVERAGES TOO SWEET.A.Carbonatornotworking.
B.NoCO2pressureincarbonator.
C.Faucetbrixrequiresadjusting.
11 620913202
TroubleProbableCause
BEVERAGENOTSWEETENOUGH.A.Empty syrup tank.
B.Faucetbrixrequiresadjusting.
AGITATORSTURN INOPPOSITEDIRECTIONS A.Thisisnormaland isnecessaryforuniformice
agitation.
ICEDOES NOTDISPENSE FROMONEGATE
ASSEMBLYA.Agitatorsreversed
B.Defective gatesolenoid or rectifier
C.Motorswired incorrectly
Contactyourlocalsyrup orbeverage equipmentdistributorforadditional information and troubleshoot-
ing ofbeverage system.
12
620913202
FIGURE 8. WIRING DIAGRAM
+
SERVICE INFORMATION
DANGER: ELECTRIC SHOCK HAZARD DISCONNECT
POWER BEFORE SERVICING UNIT.
RED
WHT
WHITE
BLACK
WHT
RED
--
BLUE
BLUE
WHT
BLK RED
BLK
WHT
GRN GRN/YEL
BLK
BLK
BLUERED
BLK
ORG
MOTOR
HEATER
WHT
WHT
LEFT GATE
SOLENOID
(DC COIL)
BLUE
BLUE
RED
BLK
LEFT
DISPENSE
SWITCH
ORG
WHT
LEFT
AGITATOR
MOTOR
(CCW)
RED
BLUE
BLK
YEL
WHT
BLK
BLUE
RED
GRD
L
N
115/1/60
SUPPLY
RED
BLK
PINK
BLK
BLK
N.C.
N.O.
COM.
L1
N.C.
N.O.
COM.
L2
BLACK
WHITE
RED
RED
RED
WHT
BLK
GRN/YEL
PINK
--
+
RED
BLUE
WHT
BLUE
BLK
WHT
RED
BLK
RED
BLK
BLK
BLK
ORG BLUE
MOTOR
HEATER
RIGHT GATE
SOLENOID
(DC COIL)
WHT
WHT
BLUE
BLUE
BLK
RED
RIGHT
DISPENSE
SWITCH
ORG
WHT
RIGHT
AGITATOR
MOTOR
(CCW)
RED
BLUE
BLK
RED
BLUE
BLK
YEL
WHT
62091320213
CAPACITOR
BEVERAGE PANEL
OPTIONAL
BEVERAGETRANSFORMER
OPTIONALICELEVEL
OPTIONAL
BEVERAGE
VALVES
MOTOR HEATER
OPTIONAL LIGHT
GATE
SOLENOID
N.O.2
RECTIFIER
N.C.2
C
VEND SWITCH
AGITATORMOTOR
CAPACITOR
BALLAST
STARTER
AGITATORMOTOR
GATE
SOLENOID
OPTIONAL
BEVERAGETRANSFORMER
MOTOR HEATER
OPTIONAL LIGHT
STARTER
BALLAST
TIMERL1
L2
OPTIONALICELEVEL
OPTIONAL
BEVERAGE
VALVES
N.O.1
L
RECTIFI--
ER
N.C.1
C
VEND SWITCH
G
N
LADDER DIAGRAMED/DF300
BEVERAGE PANEL
FIGURE9.LADDERSCHEMATIC
SD99-3
14620913202
WARRANTY
IMICorneliusInc.warrantsthatall equipmentand partsarefree fromdefectsinmaterialand workmanship un-
dernormaluse and service.Fora copy ofthewarrantyapplicableto yourCornelius,RemcororWilshireprod-
uct,in yourcountry,pleasewrite,fax ortelephonetheIMICorneliusoffice nearestyou.Pleaseprovidethe
equipment modelnumber,serialnumberand thedateofpurchase.
IMICorneliusOffices
AUSTRALIADP.O.210,DRIVERWOOD,DNSW 2210,AUSTRALIAD(61)2 533 3122 DFAX (61)2 534 2166
AUSTRIADAM LANGEN FELDE32 DA-1222 DVIENNA,AUSTRIAD(43)1 233 520 DFAX (43)1-2335-2930
BELGIUM DBOSKAPELLEI 122 DB-2930 BRAASCHAAT, BELGIUM D(32)3 664 0552 DFAX (32)3 665 2307
BRAZIL DRUA ITAOCARA97 DTOMAS COELHO DRIO DEJANEIRO,BRAZIL D(55)21 591 7150 DFAX (55)21 593 1829
ENGLAND DTYTHING ROAD ALCESTERDWARWICKSHIRE, B49 6 EU, ENGLAND D(44)789 763 101 DFAX (44)789 763 644
FRANCED71 ROUTE DEST. DENISDF-95170 DEUIL LABARREDPARIS,FRANCED(33)1 34 28 6200 DFAX (33)1 34 28 6201
GERMANY DCARL LEVERKUS STRASSE15 DD-4018 LANGENFELD,GERMANY D(49)2173 7930 DFAX (49)2173 77 438
GREECED488 MESSOGION AVENUEDAGIA PARASKEVID153 42 DATHENS,GREECED(30)1 600 1073 DFAX (30)1 601 2491
HONG KONG D1104 TAIKOTSUICENTRED11-15 KOK CHEUNG STDTAIKOKTSUE, HONG KONG D(852)789 9882 DFAX (852)391 6222
ITALYDVIA PELLIZZARI11 D1-20059 DVIMARCATE, ITALYD(39)39 608 0817 DFAX (39)39 608 0814
NEWZEALAND D20 LANSFORDCRES.DP.O.BOX 19-044 AVONDALE DAUCKLAND 7,NEWZEALAND D(64)9 8200 357 DFAX (64)9 8200 361
SINGAPORED16 TUAS STREET DSINGAPORE2263 D(65)862 5542 DFAX (65)862 5604
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USA DONECORNELIUS PLACEDANOKA,MINNESOTAD(612)421-6120 DFAX (612)422-3255
LD004
4/21/98
IMICORNELIUSINC.
CORPORATEHEADQUARTERS:
OneCorneliusPlace
Anoka,Minnesota55303-6234
(612)421-6120
(800)238-3600
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Cornelius ED 300 BN User manual

Brand
Cornelius
Model
ED 300 BN
Category
Water dispensers
Type
User manual

Cornelius ED 300 BN is a versatile ice and beverage dispenser, capable of dispensing up to 300 lbs of ice and a variety of beverages. It features a built-in cold plate, ensuring your beverages stay chilled, and a sanitary design with a rear manual ice fill lid to prevent contamination. The dispenser is designed for indoor use on a level countertop and requires a 120 VAC, 60 Hz power connection.

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