Easybike Dolphin light E-bike Owner's manual

Brand: Easybike

Model: Dolphin light E-bike

Type: Owner's manual

Easybike Dolphin light E-bike is a great choice for commuters and urban riders. It's lightweight and foldable, making it easy to transport and store. The electric motor provides assistance while pedaling, making it easier to climb hills and ride into headwinds. The battery has a range of up to 20km on a single charge, making it perfect for short commutes or errands. The bike also features a built-in LED light, a battery meter, and a cruise control function. With its combination of features and performance, the Easybike Dolphin light E-bike is a great value for the price.

Golan 62, Nirit, 44805, Israel.

www.easybike.co.il

easybike Electric bicycle

Model: Dolphin light

User Manual

Mar-2011

The user's manual contains all kind of important Information concerning

the operation and safe use of your e-bike. Please read this manual

carefully and thoroughly before riding.

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Table of Contents

Limited guarantee conditions. 3

How the guarantee applies 3

How the guarantee does not apply 3

How the guarantee covers 3

Legal Regulations 3

EPAC According to EN15194:2009. 4

Technical Data model Dolphin 16 light 5

Usage 6

Battery and charger 8

Lithium Battery 8

Charger 10

Operation Manual & Safety 10

How easybike works . 12

Your remote key : 12

Battery metter indicator 13

Folding your bike 15

Adjust the handlebar height 16

Easybike Electric parts 18

Troubleshooting 19

Warranty record 20

Afterword 21

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Dolphin light

Dear customer,

Thank you for purchasing the Dolphin light Power Assist Folding Electric

bicycle. You‟re one step closer in realizing a whole new way of commuting that is

fast, fun and friendly to the environment.

The hub motor is brushless and uses a technology called Pulse Wave Modulation

control, so that it's not subject to wear like a regular DC motor. Planetary

reduction gears incorporated into its hub gives it a very strong torque, working

in unison with your leg power to flatten out those hills and to overcome

headwinds.

Its electric consumption is about 0.4 kWh (no slop). For 100 km even less

energy than the food you would consume riding by leg power alone. Making it by

far the most efficient vehicle ever made.

While the Easybike pledge to quality means our components are high value and

reliable. It's your part to understand safety implications and the possible risks of

cycling. So please take some time and read this manual. It explains the bike in

detail, how to take care of it, so that you can enjoy using the bike for many

years to come.

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LIMITED GUARANTEE CONDITIONS.

The following guarantee conditions complement your legal rights.

How the guarantee applies

As the makers, we guarantee against possible material or construction defects.

Provided the following conditions are satisfied: Proof of purchase. The guarantee

starts on the date of purchase. Only the first owner is entitled to the guarantee.

The bike is guaranteed as follow Two years for the frame , fork , wheel ,

handlebar , folding stem . One year for the brake system, gear system, motor,

controller and other electric components. One year for the battery up to 70%

depth of discharge from its original rated. Half a year for tire, brake pad,

cables.

How the guarantee does not apply

When the bicycle is used negligently or results in damage due to traffic accident.

Damage ascribed to normal wear and tear.

Poor maintenance or modifications that no longer comply with

Regulations or original technical specifications.

Damage due to external causes. The bicycle is put up for hire.

The battery pack is used incorrectly or tempered with. This also applies during

charging. Compensatory costs arising from damages or accidents, or

Cost incurred by loss of the bicycle‟s usage.

How the guarantee covers

Original defective parts that are sent to the manufacturer for assessment

Will be replaced by the same or equal value part. Labor and transportation

charges are not included. This is borne by the owner. Easybike exclusively

makes the decision whether or not the guarantee applies.

Legal Regulations

EU REGULATIONS state that your vehicle is an Electric Powered Assist

Cycle (EPAC) when the following conditions are met.

[EU directive 2002/24/EC Chapter 1 Article 1 1(h)]

“Cycles with pedal assistance which are equipped with an auxiliary electric motor

having a maximum continuous rated power of 0.25 kW, of which the output is

progressively reduced and finally

Cut off as the vehicle reaches a speed of 25 km/h or if the cyclist

Stops pedaling.”

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With EU compliant configuration, the power assists of an easybike

Bike only functions while the rider is pedaling. The means of controlling the

assistance is provided with either a dial or throttle system.

With Dolphin system The minimum speed for the motor to run is 6km/h . When

the Dolphin rich the speed 25 km/h the motor stop.

Easybike Dolphin light conform with

Conform to EN14764:2005

EPAC According to EN15194:2009.

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Technical Data model Dolphin 16 light

Weight

16.5 kg

Motor

Electric brushless hub motor with hall sensor

250W with planetary reduction gears

EN15194 certificated.

Battery Pack

Lithium Lifepo4, 36v nominal, 6ah. 2.3 kg.

Low voltage protection 28 V

Discharge temperature limit -15°C to +55°C

Full charge 43V.

Cycle life more than 1200 cycle with 70% capacity after the

first year of daily use

Certificated MSDS,UN38.3

Controller

PWM (Pulse-width modulation) Brushless Controller.

parameters technology

250w, 36v, Max 15A.

Super smooth and quite. Cruise control , Max speed limit

control ,Min speed control , water resist , cut off voltage 28v

±1v

Under voltage protection, internal self-check led indicator

Especially made for easybike request.

Charger

2Ah Lithium Smart charger, protected, EN15194 Certificated,

EMC certificated.

CB test certificated. Input 120-240V 47-63Hz

DC output 42V , 2A (Sans Model SSLC084V42)

Interface

Forward magnetic motion sensor with 0 -4.5 V VPA dial or

throttle

E-bike throttle with safety ON/OFF switch Pedelec throttle

with light switch.

Fuse

20A

Brake system

Front Apse v-brake , rear disk brake Tetra Novella 160mm

Performance

Speed

Max 25km/h , min speed 6km/h

Max Range

20km on flat road, 75kg load no wind, No stop.

slope

<8% , 75 KG

Main

components

Frame

16" Aluminum 6061, Fold, T6,T4

Front forks

Aluminum 6061 T6,T4

Handlebar

Aluminum L560mm, Alloy 6061

Rim

Double alloy 16"X1.75

Spoke

13G

Tire

Kendal 16*2.125 (min psi 40 , Max 65)

Gear

Shimano 6 gear tourneys.

Stand

Center Alloy

Light

Waxing 36v. Led front & rear (power from main bat)

Cruise

Include

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Seat post

l500mm D31.8Alloy , alloy cast end

Saddle

Justas comport

Alarm

Include as option with two remote key.

Chain

KMC

Battery meter

Led, Include.

Brake lever

Alloy , waxing with electric stop

Grip

Vela agronomic soft rubber/pic

Crank and pedal

Pro wheel

Front Wheel HUB

Joy tech Hub with quick release

Usage

The Dolphin is best described as a „commuters‟ bike and is best suited for usage

in urban environment and roads. While cycling, it is your responsibility to be

attentive of your environment and traffic rules, as this concerns the safety of all

who share the paths, especially you.

A. wears shoes that stay on your feet and grip firmly to the pedals. No barefoot

or sandals.

B. dress to be visible on the road and avoid loose clothes that will tangle with

moving parts of the bicycle.

C. keeps your speed at levels appropriate to road conditions

D. is aware of wet weather conditions, as these affect braking distance. Brake

earlier than you normally would on dry roads.

E. familiarizes with the traffic rules in the country you are riding in.

F. avoids cycling in poor weather and visibility conditions such as fog, night,

heavy rain and snow. Keep your lights on in such conditions.

G. familiarizes you with the usage of the bike and how to maintain it.

Never forget to use bicycle helmet

Inspect

Before every ride, make a quick inspection of your bike‟s mechanical and

electronic features. Be safe, not sorry.

Frame & fork visually check for damage, do not ride if bent or fractured.

Wheels and tires check for missing or damage spokes. Feel spokes to ensure

Tightness. Wheels should be true (straight) and tires inflated to its correct

pressure.

Handlebar and stem Tightened firmly in the „face forward‟ positions, the

handlebars

Will rotate the front fork and wheel; ensure that the grips are also firmly seated.

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Brakes Squeeze brake levers, gap between brake blocks and rims

Should not exceed 2mm.Brake cables should remain unobstructed by other

cables or accessories. Correct brake need to be smooth and strong.

The brake lever needs to be 40mm pull (end of lever) for full stop.

Chain Turn cranks arms to ensure chain runs smoothly. Keep the chain

Lubricated and clean. Chain tension is adjusted by the tensioning bolt located at

the end of the frame.

Electronics All wires to be fastened securely in place.

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Battery and charger

Lithium Battery

Your bike equipped with Lithium LifePO4, known as safety to use, long life and

hardworking ability for discharge.

Before your first ride, the battery needs charging. Bring it to a wall socket.

(220V - 230V AC EU other countries or 115V AC US)

Insert charging plug into socket on battery and connect charger power cord to

A/C outlet. Turn on A/C outlet.

It‟s important that to follow this sequence of actions every time you Charge the

battery.

Do not remove the plug by pulling the cord; always grip the charging port by its

metal body.

Check the indicator lights on the top of the charger.

RED light indicates that the charger is connected and

Running from an A/C outlet.

GREEN light indicates that the battery is fully charged.

It will take a maximum of 3- 4 hours to fully charge your battery. You may

interrupt the charging at any time.

As Lithium batteries do not suffer from memory effect, it is not required for the

battery to be empty to commence a recharge.

Top-up charging every time you‟ve completed your cycle ride is recommended.

Kept in good condition battery will perform at least 1200 full

Charge cycles, with a retention of 70% from its original capacity.

Please use only the Charger as provided by easybike.

A new battery might take 2 – 3 charges before it performs at its stated capacity.

Sometimes after temporary disconnection, the charging status light may give a

false green reading. To verify that your battery is fully charged, switch the

charger off, wait for the charger lights to go out and switch it back on again. The

charging status light should quickly return from amber to green, when the

battery is fully charged.

The battery may be also charged on the bicycle, do make sure that the bicycle is

switched off so as to not waste electricity.

If the battery refuses to accept a charge, refer your easybike dealer for more

information.

Battery charging is automatically regulated; there is no danger of overcharging.

We advised that you disconnect the battery and switch the charger off when the

charging process is completed. Do not charge the battery in wet conditions.

Never allow children to play with the battery or charger. Do not leave your

battery in a fully discharge state for long periods of time. The battery will

continue to self-discharge, resulting in damage.

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BATTERY HANDLING & SAFY NOTE

A.Storage Notice:

* Long term storage (more than 3 months) batteries must be put

in the environment of dryness and coolness with storage voltage

3.3~3.4V.Suggesting to have a cycle of charging and discharging

for the batteries per 3 months.

B. Caution and prevention measure in handing the batteries:

* Do use the specified charger.

*Do not immerse the battery in water or seawater, when storing please put they

in the environment of dryness and coolness.

*Do not use or leave batteries nearby fire, stove or heated place.

*Do not throw the batteries into fire or heater.

*Do not strike, tread or bend the batteries.

*Do not use of leave the batteries in the heated place (under blazing sunshine

or in a heated car is prohibited), the batteries might be over-heated or catch

fire, and also it might cause the deterioration of batteries‟ characteristics or

cycle life.

*Do not use the batteries nearby a strong electrostatic field or strong magnetic

field, it might destroy the batteries‟ protector and bring hidden danger.

*Do remove the batteries from equipment or charger if the batteries appear

peculiar smell, heated, discoloration, distortion or something abnormal in the

process of using, storing or charging.

BMS functions:

* Current protection (including charging, discharging and shorted current

protection);

* Voltage protection (including overcharge and over discharge voltage

(protection);

* Shorted protection(including circuit breaker and load shorted protection);

* Temperature protection(including internal and external temperature

protection);

* Electric quantity show(show the state of electricity in the battery exactly);

* Proportion function (proportion the battery in the process of charging,

discharging and storing);

* PF lock function(when the battery has something abnormal, the system will be

locked and stop working by itself);

* Sleep function （the battery will get into sleeping and saving electricity mode

by itself when it is stored）;

* Other functions...

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Charger

Operation Manual & Safety

Wuxi Sansui Electronics Co., Ltd.

Operation Manual of Lithium-ion Battery Charger

Model: SSLC084V42

I. Features

This product is a smart charger. With adoption of switching mode power

Supply technology, the charger is special for lithium-ion, with outstanding

Performance. It has the following advantages:

1. Wide range of voltage input: 100~240 Vic;

2. Low noise of output ripple;

3. Automatic recovery from short circuit and over-current protection;

4. Anti-backflow;

5. Complete sealed structure, with characteristics of damp-proof,

Dust-proof and high safety level.

II. Scope of application

This charger is applicable to 36V/8-15Ah lithium-ion battery set. The charging

voltage is 43.8±0.4V.

III. Method of application:

1. Plug in the battery box first and then plug in the AC power supply;

2. When the battery is charged normally, the power supply charging indicator is

red. After the battery has been fully charged, the indicator

Turns green;

3. After the battery has been fully charged (the indicator is green), please

Unplug AC power supply first and then unplug the battery box to stop charging.

IV. Trouble-shooting

1. The power supply indicator is not on:

a. Check whether there is AC input

b. Check whether there is a poor contact at the input wire interface

For any other case, please send the product to the factory for repair. Don‟t

repair it by yourself.

2. The charging indicator is not on:

a. Check whether the output connector is well connected

b. Check whether the battery is damaged

For any other case, please send the product to the factory for repair. Don‟t

repair it by yourself.

3. The charging indicator keeps red all the time:

a. Check whether the battery is damaged. For any other case, please send the

product to the factory for repair. Don‟t repair it by yourself.

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1. The charger can only be used in the room.

2. Don‟t charge the battery which cannot be charged any more.

3. Don‟t depose, repair or remake the product by yourself.

4. Don‟t use the product in combustible gas, or explosion or fire accident may be

caused.

5. Don‟t put the charger near water or make it wet, or fire accident or electric

shock may be caused.

6. When there is smoke or burnt smell from the charger, please unplug the

power supply wire immediately.

7. When the charger is broken and parts inside are naked due to collision or

other reasons, don‟t touch them by hand or you may get electric shock.

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HOW EASYBIKE WORKS .

Your first ride. Before you wheel your bike out into the world, we recommend

you practice handling the bike in a safe area away from obstructions and traffic.

The motor may look small, but it‟s powerful! You‟ll be riding faster than you

think.

Turn the remote key to power „ON‟ , make sure the main switch is turn to On.

(if you don‟t have remote key, just need to switch on the main switch. )

Your remote key :

One click: Alarm off , power off.

Double click : power on . CHIRP + the disply light will be on

One click : Motor off, Alarm on .

one click : 10 sec CHIRP (use as finder) , use any other key to stop.

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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL

Battery metter indicator

As you continue to cycle and the battery power drops, the level gauge will

correspond to the state of charge remaining. When it remains in „amber‟ and dips

into „red‟, you have approximately a 500m to ride. Best to recharge the battery

soon.

To prevent the battery from deep discharge, the controller has a low voltage

protection cut-off set at 28.0V. You may reboot the bicycle if it cuts off however,

Continued use of an empty battery by „pulsing‟ will cause deep discharge, this is

detrimental to the battery and reduce its life.

Cruise control (option)

Located on the left side of the handlebar .

Short click to make constant speed.

Release : brake , or one more click .

This cruise usefully for constant speed easy ride.

This function work only if the rider continue to

pedal as required.

Electric brake system

Easy bike equped with electric brake system , means when you brake the motor

automatically stop.

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EASYBIKE GOLAN 62, NIRIT , ISRAEL WWW.EASYBIKE.CO.IL

Lighting system easybike bikes features wide angle high

Performance reflectors at the front, sides and rear. Front and rear

LED lights are powered by the main battery, electrical consumption

Is negligible, be safe, use them often.

Alarm & Lock When parking your bicycle, turning the key to the

„Alarm ON‟ positions it will shut the system off and alarm ON. Use a

chain lock to further secure your bicycle. When necessary. We also

recommend you insure your bike against theft. Consult your easybike

dealer or LBS for more information.

Maintaining your bicycle ensures you‟ll get the most out of every ride and out of

the entire life of your easybike bike. How much of your bike‟s maintenance you

can do yourself will depend on your knowledge, skill, experience and whether you

have the necessary tools for the job.

Learning from available cycling literature and joining cycling

Communities can be an enjoyable way of improving your skill and knowledge

about maintaining bicycles. Beyond this manual, it is good to consult your LBS

and easybike dealer for advice regularly.

Before every ride Mechanical safety checks, use a fully charged

Battery, visual inspection for damages.

Every 150kms (100 miles) Clean the bike, incl. chain rings and

Sprocket. Clean and lightly oil the chain and gears.

Every 20 - 30 hours of riding Squeeze the brakes and rock the

bike to check for any looseness with each forward of backward movement. If the

headset is loose, have your dealer check it. Lift the front wheel and rotate

handlebars to check for tightness of steering, it may be necessary to lubricate ball

bearings. Check and recalibrate the brakes, replace if worn out.

Squeeze spokes in adjoining pairs between your thumb and index finger. They all

should have the same tension. Have your dealer respoke or trues the wheel if

necessary. Check cables for rust, kinks and fraying, have your dealer replace

them if necessary.

Maintenance

Repairing a punctured tyre If you have a punctured tyre, we

Recommend that you get a specialist to carry out the repairs. You

Can always of course consult a specialist and carry out the repairs

On your own.

As there are no electronic components on the rear wheel, its

Removal follows standard proceedures as with normal bicycles with

Internal gears. Read the Shimano gear manual provided for more

Instructions.

Connection and 3 colour coded wire connections (Blue, Yellow,

Green). Unplug these before proceeding to remove the front wheel.

Be mindful of the tightening assembly sequence of washers, nuts

and spacers.

Hub motor and general inspection

After 5,000 kms (3,000 miles) of cycling. We recommend you

Arrange to have a thorough inspection of your bicycle by an easybike

Dealer. This includes opening up the hub motor to inspect and lubricate the gears.

Folding your bike

the frae is under lock

now .

Step 1: release the lock

Step 2: pull out the main

lock

step 3

Step 4 (end)

Full folding

Step 1: open the folding

stem lock

Step 2 : pull out

Step 3

Step 4

Adjust the handlebar height

It is important for safty not to pull out the

handlebar behind the level allowed. You must

leave min 15cm inside the folding tube.

Front wheel: Please make sure that the quick release is

tight correctly, strongly. Direction to top fork.

Please make sure the handlebar clamp tight strongly.

Rear disk brake system.

Tektro novela 160mm

Maintenance and Adjust the brake allowed only for

those who are familiar with mechanical disk brake

setting .

The pads may need to be replacing every 6 month.

Please refer to user manual from Tektro in our

website

Brake lever : check the distance need to brake .

40mm is optimum .

Shimano 6 speed gear Turney: Maintenance and

Adjust the gear allowed only for those who are

familiar with gear setting .

You better not try to do it by yourself.

Please refer to user manual from shimano

Please refer to user manual from shimano in our

website

Easybike Electric parts

As a customer you are not allowed to repair or maintain any of the electric part

like controller , wire , switch, charger etc. if you have any problem with your

electric bicycle please contact the store who sold you the bike .

Our separate guide for Authorized easybike shop only can be found in our

website .

Usfull handlebar guide :

Troubleshooting

Since this manual simply cannot cover every detail that might occur during the

lifetime of your product. Check our websites and dealers website routinely for

updates, or contact us directly for more detailed questions you might have.

Serial Numbers Record the serial numbers found on your

Motor, frame, controller, charger and battery here for reference. This is important

datas for us to understand and troubleshoot

Proof of purchase Keep your proof of purchase handily, with the date of

purchase clearly marked.

Problem

SOLUTION

Alarm not beep

Make sure main switch is on and the battery

charged. Replace the alarm battery every 6 month.

Motor not work

Motor work if the pedal rotates with min speed

6km/h.

The motor start to work 3-4 sec after you rich the

speed of 6 km/h.

Check the wire in the rear rack.

Check if the brake lever not pressed.

Range is too low

Make sure the battery fully charge before riding.

Check the air pressure , need to be min 35PSI and

max 60PSI .

Check the brake , the wheel need to be freely

running without brake.

If you ride in hilly place, if your weight is above

75kg, if you ride with many stops, id you accelerate

fast the range reduce.

Check how long time you charge from empty to full

battery. If this time below the normal time means

battery is old and the capacity reduced as normal.

Brake system not stop

correct

Please check with your store

Noise from motor

Please check with your store.

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Easybike Dolphin light E-bike Owner's manual

Brand: Easybike

Model: Dolphin light E-bike

Type: Owner's manual

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Easybike Dolphin light E-bike Owner's manual

Easybike Dolphin light E-bike Owner's manual

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