ESAB 450i and 550i Roll Cage Kit Assembly Instruction

ESAB
Brand
ESAB
Model
450i and 550i Roll Cage Kit
Category
Car kits
Type
Assembly Instruction

This manual is also suitable for

TRANSMIG 350i 450i, 550i ROLL CAGE ASSEMBLY INSTRUCTIONS
August 22, 2012 1 0-5222
Cigweld Pty Ltd
71 Gower Street
Preston, Victoria, Australia, 3072
Telephone: +61 3 9474 7400 • FAX: +61 3 9474 7488
Email: [email protected]
Website: www.cigweld.com.au
Manual 0-5222_AB
Transmig 350i, 450i and 550i
Roll Cage Kit
Part Number: W4015600
Assembly Instructions
General Information
This document provides a guide for the assembly and installation of the Roll Cage Kit onto the Transmig 350i,
450i and 550i power source. The Roll Cage protects the Transmig power source unit in hazardous environ-
ments and also functions as a safe and sturdy hand lifting carriage.
NOTE
The Roll Cage Kit is designed to fit the Transmig 350i, 450i and 550i power source without any
modifications.
For applications that require a secure, heavy duty, handle-driven trolley for easy maneuvering of the Transmig
350i, 450i and 550i, use the CIGWELD Welding Equipment Trolley, Part No. W4015500.
NOTE
Only the Roll Cage Kit or Welding Equipment Trolley may be fitted to the Transmig 350i/450i/550i
power source at any one time.
!
WARNING
The Roll Cage, being a hand lifting carriage, can only be lifted by hand. The Roll Cage must not be
lifted via cranes or similar means.
Recommended Tools
Open-ended spanner 12mm-14mm
Hex wrench 6#
Hole-pattern wrench T9
Assembly Instructions
WARNING
Unplug the Transmig power source unit before attaching the Roll Cage Kit.
NOTE
Do not completely assemble the Roll Cage before attaching it to the Power Source. The fully as-
sembled Roll Cage will not allow the Power Source to be attached .
© 2012 by Victor Technologies
TRANSMIG 350i, 450i, 550i ROLL CAGE ASSEMBLY INSTRUCTIONS
August 22, 2012 2 0-5222
Supplied Parts
Item Description Qty Part Number
1 Rear Frame 1 872931
2 Front Frame 1 882922
3 Bottom Connecting Bar 2 873213
4 Middle Reinforcing Bar 2 872987
5 Top Reinforcing Bar 2 872988
6 Base Panel 1 872930
7 Top Panel Bracket 1 873196
8
Hexagon Socket Head Screw (M8 x 25)
Torque force: 25.3-29.5 N.m
4
872990
9
Hexagon Socket Head Screw (M8 x 45)
Torque force: 25.3-29.5 N.m
10
872989
10
Hexagon Bolt with Flange (M10 x 20)
Torque force: 44.0-54.0 N.m
5
872918
11
Saddle Washer
14
872762
1
6
2
7
5
3
4
Art # A-11333
TRANSMIG 350i 450i, 550i ROLL CAGE ASSEMBLY INSTRUCTIONS
August 22, 2012 3 0-5222
A. Connect Rear and Front Frames
1. Connect the Rear and Front Frames by using
two Bottom Connecting Bars. Fasten the as-
sembled rollcage frames with 4 saddle wash-
ers and 4 screws (Item 8).
2. Mount and fasten Middle and Top Reinforcing
Bars on one side,using the following hardware:
• 4
Hexagon Socket Head Screws (Item 9)
• 4 Saddle Washers (Item 11)
Rear Frame
Front Frame
Top Reinforcing Bar
Item 8
Art # A-11329
Item 9
Middle Bar
Bottom Connecting Bar
B. Mount Power Source to Roll Cage
WARNING
Disconnect power source from supply
before mounting to rollcage.
!
WARNING
Power source weight is in excess of 70kg.
Appropriate lifting techniques including
the use of mechanical lifting aids must be
observed.
1. Use crane or suitable lifting device to carefully
lift the power source.
Art # A-11330
2. Slide and carefully place the power source
on the rollcage. Pay attention that two holes
on the front of the rollcage align with the two
holes on the bottom of the power source. From
underneath thread 2 Bolts (Item 10) to fasten
the power source and the rollcage.
Item 10
Base Panel
Art # A-11331
3. Fully insert the Base Panel into the slot at the
bottom of the power source as shown. The
three holes on the Base Panel shall align with
the three holes on rollcage. Use 3 Bolts (Item
10) to fasten.
When all the 3 steps are completed, it should like
below:
Art # A-11332
TRANSMIG 350i, 450i, 550i ROLL CAGE ASSEMBLY INSTRUCTIONS
August 22, 2012 4 0-5222
C. Attach the other Middle and Top Reinforcing
Bar
Attach the remaining Middle and Top Reinforcing Bars
to the rollcage. Line up holes in the bars with the 4
holes in the frames. Fasten the bars and the rollcage
using saddle washers and screws (Item 9).
Middle Reinforcing Bar
Item 9
Top Reinforcing Bar
Art # A-11334
D. Install Top Panel Bracket to the Roll Cage
1. Remove the two Screws from the top cover
of the Power Source as shown. Keep these
screws as they will be reinstalled later in Step
3.
Art # A-11335
2. Attach the Top Panel Bracket to the rollcage
with the 2 holes on the two sides of the panel
aligning with the 2 holes on the Top Reinforc-
ing Bars. Use 2 saddle washers and 2 screws
(Item 9) to fasten the Top Panel Bracket and
the rollage.
3. Reinstall the Screws through the Top Panel
Bracket into the top cover of the Power Source.
Tighten the screws to secure the power source
and the rollcage.
Item 9
Top Panel Bracket
Top Reinforcing Bar
Art # A-11336
TRANSMIG 350i 450i, 550i ROLL CAGE ASSEMBLY INSTRUCTIONS
August 22, 2012 5 0-5222
E. When all the procedures are done, it should look like below figure:
!
WARNING
Fully tighten all the fasteners (refer to torque force data in Supplied Parts section).
Art # A-11337
TRANSMIG 350i, 450i, 550i ROLL CAGE ASSEMBLY INSTRUCTIONS
August 22, 2012 6 0-5222
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GLOBAL CUSTOMER SERVICE CONTACT INFORMATION
Cigweld, Australia
71 Gower Street
Preston, Victoria
Australia, 3072
Telephone: 61-3-9474-7400
Fax: 61-3-9474-7391
Email: [email protected]
Victor Technologies USA
2800 Airport Road
Denton, Tx 76207 USA
Telephone: (940) 566-2000
800-426-1888
Fax: 800-535-0557
Email: [email protected]
Victor Technologies Canada
2070 Wyecroft Road
Oakville, Ontario
Canada, L6L5V6
Telephone: (905)-827-1111
Fax: 905-827-3648
Victor Technologies Europe
Europe Building
Chorley North Industrial Park
Chorley, Lancashire
England, PR6 7Bx
Telephone: 44-1257-261755
Fax: 44-1257-224800
PT. Victor Technologies Utama Indonesia
Jl. Angsana II Blok AE No. 28
Delta Silicon I, Cikarang - Sukaresmi
Bekasi, 17550
Indonesia
Tel: +62 21 8990 6095
Fax: +62 21 8990 6096 / 1867
http://www.victortechnologies.com
Victor Technologies, China
No.100 Lao Hongjing Rd,
Minhang District
Shanghai 200235
China
Telephone: 86-21-64072626
Fax: 86-21-64483032
Victor Technologies Asia Sdn Bhd
Lot 151, Jalan Industri 3/5A
Rawang Integrated Industrial Park - Jln Batu Arang
48000 Rawang Selangor Darul Ehsan
West Malaysia
Telephone: 603+ 6092 2988
Fax : 603+ 6092 1085
Victor Technologies Italy
OCIM, S.r.L.
Via Benaco, 3
20098 S. Giuliano
Milan, Italy
Tel: (39) 02-98 80320
Fax: (39) 02-98 281773
Victor Technologies International
2070 Wyecroft Road
Oakville, Ontario
Canada, L6L5V6
Telephone: (905)-827-9777
Fax: 905-827-9797
Asia Pacific Regional Headquarters
71 Gower Street
Preston, Victoria, Australia, 3072
Telephone: +61 3 9474 7400
FAX:
+61 3 9474 7391
Email: [email protected]
www.cigweld.com.au
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ESAB 450i and 550i Roll Cage Kit Assembly Instruction

ESAB
Brand
ESAB
Model
450i and 550i Roll Cage Kit
Category
Car kits
Type
Assembly Instruction
This manual is also suitable for
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