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ESAB Welding Equipment Trolley for Transmig 200i and 250i Assembly Instruction

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September 16, 2011 1 0-5211AA
WELDING EQUIPMENT TROLLEY ASSEMBLY INSTRUCTIONS
!
WARNING
Maximum Gas Cylinder 1500mm High x
232mm Diameter.
Maximum Gas Cylinder Size G
!
WARNING
Do Not Lift Trolley with Power Source,
Wirefeeder, Gas Cylinder or any other
equipment fitted.
!
WARNING
Power Source MUST be mounted onto
base box before mounting wire feeder to
handle assembly.
!
WARNING
Do Not Exceed a maximum weight of 45kg
on the top shelf.
!
WARNING
Do Not Exceed the Trolley total load
capacity of 200kg.
Manual 0-5211
Welding Equipment Trolley for
Transmig 200i and 250i
Part Number: W4015000
Assembly Instructions
© 2011 by Thermadyne Industries
Cigweld Pty Ltd
71 Gower Street
Preston, Victoria, Australia, 3072
Telephone: +61 3 9474 7400 • FAX: +61 3 9474 7488
Email: [email protected]
Website: www.cigweld.com.au
General Information
The Cigweld Professional Welding Equipment Trolley
is specifically designed for the Transmig 200i and
Transmig 250i to allow easy transport for the power
source, wire feeder, gas cylinder*, welding torch and
various accessories. These instructions will guide you
through the proper assembly procedure of the trolley.
*Maximum Gas Cylinder 1500mm high x 232mm
diameter (G size).
Recommended Tools
• Open-ended spanner 8mm-10mm, 12mm-
14mm
(actual size may vary)
Art # A-10434
September 16, 2011 2 0-5211AA
WELDING EQUIPMENT TROLLEY ASSEMBLY INSTRUCTIONS
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WELDING EQUIPMENT TROLLEY ASSEMBLY INSTRUCTIONS
0-5211AA 3 September 16, 2011
Supplied Parts
The following components are included in this kit:
Item Description Qty Part Number
1 Chain, 4mm x 34mm x 700mm 1 872521
2 Back Assembly 1 872413
3
Organiser Box
210mm x 338mm x 62mm
1 872726
4 Base Box 1 872410
5 Handle Assembly 1 872821
6 Rubber Mat 1 872514
7
Hexagon Bolt with Flange (M6 x 25)
for Transmig 250i Power source
Torque force: 10.6-12.4 N.m
3
8
Hexagon Bolt with Flange (M6 x 35)
for Transmig 200i Power source
Torque force: 10.6-12.4 N.m
3
9
Hexagon Bolt with Flange (M8 x 20)
Torque force: 25.3-29.5 N.m
7
1
2
3
4
5
6
Art # A-10511
Figure 1: Supplied Parts
WELDING EQUIPMENT TROLLEY ASSEMBLY INSTRUCTIONS
September 16, 2011 4 0-5211AA
A. Assemble the Trolley Base
1. Attach the Base Box (Item 4) to the Back As-
sembly (Item 2), with Hook A hitching Slot
A and Hook B hitching Slot B. At this time,
Interface B is on the top of Interface A.
Refer to Figure 2.
Interface A
Hook A
Hook B
Interface B
Slot A
Slot B
Interface A
Interface B
Art # A-10512
Figure 2: Attach Base Box to Back Assembly
2. Align the 3 Threaded holes on the Base Box
with the 3 Holes on the Back Assembly. Fasten
the Back Assembly and the Base Box with the
3 Bolts.
Bolts used here are as following:
• Hexagon Bolts M8 x 20 (Item 9)
3 Bolts
3 Holes
3 Threaded Holes
Art # A-10513
Figure 3: Fasten Back Assembly and Base Box
WELDING EQUIPMENT TROLLEY ASSEMBLY INSTRUCTIONS
0-5211AA 5 September 16, 2011
B. Mount Power Source to Trolley
1. Open the wirefeeder compartment door so you
can see 3 holes that need to align with the 3
threaded holes in the Base Box (Item 4).
2. Carefully lift the power source and from the
rear place it onto the base panel, with two
sides paralleling with the Guide Plates. Slide
the power source backward until it touches the
Back Bafflers. Pay attention that the 3 threaded
holes align with the holes in the bottom of the
power source.
3. Thread 3 Hexagon Bolts into each hole and
tighten with the torque force described above
in Supplied Parts section.
NOTE
Pay attention to Bolts used here. For
Transmig 250i, we use the Hexagon Bolt
with Flange M6 x 25 (Item 7). For Transmig
200i, we should use the Hexagon Bolt with
Flange M6 x 35 (Item 8).
WARNING
Unplug power source before mounting to
trolley.
Refer to Figure 4 followed.
3 Bolts
3 Threaded Holes
Guide Plates
3 Holes
Base Panel
Back Baffler
Art # A-10514
Figure 4: Mounting Power Source to Trolley
4. Remove the Screw from the top cover of the
Power Source as shown in Figure 5. Keep this
screw as it will be reinstalled later in Section
C3.
Specification of the Screw is M6 x 12mm.
Screw
Art # A-10515
Figure 5: Remove Top Cover Screw
WELDING EQUIPMENT TROLLEY ASSEMBLY INSTRUCTIONS
September 16, 2011 6 0-5211AA
C. Attach Handle Assembly (Item 5) to
Trolley
1. Attach the Handle Assembly to the top of
Power Source with Hook A hitching Groove of
the front panel and Interface B stuck between
the brackets of the Back Assembly (Item 2).
Align the two holes of the Handle Assembly,
interface B, with the two holes in the Back
Assembly, interface A.
Refer to Figure 6.
Interface A
Bracket
Interface B
Groove
Hook A
Art # A-10516
Figure 6: Attach Handle Assembly to the Top of
Power Source
2. Use 2 bolts to fasten the Handle Assembly and
the Back Assembly as shown in Figure 7.
Specification of the bolts is:
• Hexagon Bolt M8 x 20 (Item 9)
Art # A-10517
Figure 7: Fasten Handle Assembly and Back
Assembly from Rear
WELDING EQUIPMENT TROLLEY ASSEMBLY INSTRUCTIONS
0-5211AA 7 September 16, 2011
3. Reinstall the Screw (taken out in Section B4)
through the Handle Assembly into the top
cover of the Power Source. Tighten the screw
to secure the Power Source to the trolley.
Art # A-10518
Figure 8: Secure the Power Source
4. Thread 2 Bolts through holes of the 2 brackets.
Tighten the Bolts to tightly connect the Back
Assembly and the Handle Assembly.
Bolts used here are:
• Hexagon Bolts M8 x 20 (Item 9)
See Figure below.
Bolt
Bracket
Art # A-10519
Figure 9: Fasten Handle Assembly and Back
Assembly from two sides
D. Place the Rubber Mat
Place the Rubber Mat (Item 6) onto the panel of the
Handle Assembly (Item 5) as shown in Figure 10.
Rubber Mat
Panel
Art # A-10520
Figure 10: Place Rubber Mat
WELDING EQUIPMENT TROLLEY ASSEMBLY INSTRUCTIONS
September 16, 2011 8 0-5211AA
E. Locating the Organiser Box
Install the Organiser Box (Item 3) into one of the
drawers of the Base Box (Item 4). The Organiser Box
needs to face up so it will not fall out from the drawer
while moving as shown in Figure 11.
Organiser Box
Drawers
Art # A-10521
Figure 11: Installed Organiser Box
F. Install Chain
1. Insert one end of the chain through the chain
hole on the left side of the Back Assembly
(Item 2) and secure it by turning and sliding the
second link into the slot (top hole is shown).
2. Wrap the chain around the Gas Cylinder and
pull the other end through the chain hole on
the right side of the Back Assembly (Item 2).
3. Pull the chain as tight as it will go and secure
it by turning and sliding the closest link into
the slot.
Refer to Figure 12.
Art # A-10522
Figure 12: Installed Chain
WELDING EQUIPMENT TROLLEY ASSEMBLY INSTRUCTIONS
0-5211AA 9 September 16, 2011
G. Completed Trolley
!
WARNING
Fully tighten all the fasteners securely (refer to torque force data in Supplied Parts section).
Art # A-10523
Figure 13: View of Completed Trolley
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GLOBAL CUSTOMER SERVICE CONTACT INFORMATION
Cigweld, Australia
71 Gower Street
Preston, Victoria
Australia, 3072
Telephone: 61-3-9474-7400
Fax: 61-3-9474-7391
Email: [email protected]
Thermadyne USA
2800 Airport Road
Denton, Tx 76207 USA
Telephone: (940) 566-2000
800-426-1888
Fax: 800-535-0557
Email: [email protected]
Thermadyne Canada
2070 Wyecroft Road
Oakville, Ontario
Canada, L6L5V6
Telephone: (905)-827-1111
Fax: 905-827-3648
Thermadyne Europe
Europe Building
Chorley North Industrial Park
Chorley, Lancashire
England, PR6 7Bx
Telephone: 44-1257-261755
Fax: 44-1257-224800
PT. Thermadyne Utama Indonesia
Jl. Angsana II Blok AE No. 28
Delta Silicon I, Cikarang - Sukaresmi
Bekasi, 17550
Indonesia
Tel: +62 21 8990 6095
Fax: +62 21 8990 6096 / 1867
http://www.thermadyne.com
Thermadyne, China
RM 102A
685 Ding Xi Rd
Chang Ning District
Shanghai, PR, 200052
Telephone: 86-21-69171135
Fax: 86-21-69171139
Thermadyne Asia Sdn Bhd
Lot 151, Jalan Industri 3/5A
Rawang Integrated Industrial Park - Jln Batu Arang
48000 Rawang Selangor Darul Ehsan
West Malaysia
Telephone: 603+ 6092 2988
Fax : 603+ 6092 1085
Thermadyne Italy
OCIM, S.r.L.
Via Benaco, 3
20098 S. Giuliano
Milan, Italy
Tel: (39) 02-98 80320
Fax: (39) 02-98 281773
Thermadyne International
2070 Wyecroft Road
Oakville, Ontario
Canada, L6L5V6
Telephone: (905)-827-9777
Fax: 905-827-9797
Asia Pacific Regional Headquarters
71 Gower Street
Preston, Victoria, Australia, 3072
Telephone: +61 3 9474 7400
FAX:
+61 3 9474 7391
Email: [email protected]
www.thermadyne.com
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