2. Toro
  3. Dingo 323
Dingo 323

Toro Dingo 323, CE CONVERSION KIT-WHEELED DINGO-PETROL, CE Kit, Dingo 323 Compact Tool Carrier, Dingo 22366 Installation guide

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FormNo.3422-426RevA
CEKit
Dingo
®
323CompactToolCarrier
ModelNo.22366
InstallationInstructions
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal100-1692
100-1692
1.Brakeengaged3.Brakedisengaged
2.Parkingbrake
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Nopartsrequired
–
Removetherear-wheelhubs.
Brakebar2
Brake-barbracket2
Flange-headbolt2
Brake-cablebracket2
Parking-brakecable1
Lockingcollarwithsetscrew2
3
Largespring1
Assembletheparking-brakelocking
mechanism.
Convolutedcabletube
1
Bolt(5/16x1inch)
4
4
Locknut(5/16inch)
4
Installtheparking-brakelocking
mechanism.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3422-426*A
ProcedureDescription
Qty.
Use
Parking-brakeleverassembly1
Clevispin(3/4inch)
1
5
Cotterpin(3/4inch)
1
Installtheparking-brakelever.
Wheel-hubassembly2
6
Hublocknut2
Installtherear-wheelhubs.
7
Nopartsrequired
–
Adjusttheparkingbrake.
Loader-valvelockassembly1
Self-tappingbolts(1/4x5/8inch)
2
Bolt(1/4x2inches)
1
8
Spacer
1
Installtheloader-valvelock.
9
CE-informationdecal
1
InstalltheCE-informationdecal.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Lowertheloaderarms.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekey.
5.Raisethemachineoffthegroundandsupportit
usingjackstands.
Note:Usejackstandsratedforyourmachine.
RefertotheOperator’sManualforyourmachine
todeterminetheweight.
2
RemovingtheRear-Wheel
Hubs
NoPartsRequired
Procedure
1.Removetherearwheels.
2.Removeanddiscardthelocknutssecuringthe
rear-wheelhubs.
3.Usingahubpuller(K-LineSpecialServiceTools,
partnumberTOR4096),removetherear-wheel
hubs(Figure1).
g020924
Figure1
1.Hub2.Hubpuller
4.Savethekeyfromeachshaft.
2
3
Assemblingthe
Parking-BrakeLocking
Mechanism
Partsneededforthisprocedure:
2Brakebar
2Brake-barbracket
2Flange-headbolt
2Brake-cablebracket
1Parking-brakecable
2Lockingcollarwithsetscrew
1Largespring
Procedure
1.Fastenthebrake-barbracketstothebrakebars
using2bolts(Figure2).
g020925
Figure2
1.Bolt3.Brakebar
2.Brake-barbracket
2.Arrangethebrakecablebracketsonaat
surface(Figure3).
g020926
Figure3
1.Brake-cablebracket2.Brakecable
3.Insertthecablethroughtherightbrake-cable
bracket(Figure3).
4.Slidethebrake-cablebarsthroughtheopenings
inthebrake-cablebrackets(Figure4).
g020927
Figure4
1.Brakecable3.Brake-cablebar
2.Brake-cablebracket
5.Setthecableintotherightbrake-barbracket,
andsecureitrmlyinplacewithalockingcollar
andsetscrewassembly(Figure5).
Note:Thecablemustbesecurelyheldinthe
bracketwithnomovement.
3
g020928
Figure5
1.Lockingcollar
2.Setscrew
6.Positionthelargespringoverthecable(Figure
6).
g020929
Figure6
1.Largespring
7.Setthecableintotheleftbrake-barbracket,and
secureitwithalockingcollarandasetscrew
assembly(Figure7).
Note:Thecablemustbesecurelyheldinthe
bracketwithnomovement.
g020930
Figure7
1.Lockingcollar
2.Setscrewassembly
4
InstallingtheParking-Brake
LockingMechanism
Partsneededforthisprocedure:
1
Convolutedcabletube
4
Bolt(5/16x1inch)
4
Locknut(5/16inch)
Procedure
1.Slidetheconvolutedcabletubeoverthebrake
cable(Figure8).
g020931
Figure8
1.Parkingbrakecablewiththeconvolutedtube
2.Fromunderthemachine,routetheendofthe
cablethroughtheframeinthelower-leftcorner
oftheframe(Figure8).
Note:Ensurethatconvolutedcabletube
protrudesatleast10to15cm(4to6inches)
throughthehole.
3.Positionthebrakeassemblyunderthemachine
againstthebackoftheframewiththebrake
barsthroughtheholesinthesideoftheframe,
locatedinfrontofthewheelmotors(Figure9).
4
g020932
Figure9
1.Rearwheelmotors
2.Bolts(5/16x1inch)
andlocknuts(5/16
inch)—fourthboltand
locknutnotvisible
4.Securethebrakeassemblytotheframewiththe
4bolts(5/16x1inch)and4locknuts(5/16inch)
asshowninFigure9.
Note:Youmustpushtheboltsthroughthe
frameandthebrakecablebracketsfromthe
rearofthemachine.
5
InstallingtheParking-Brake
Lever
Partsneededforthisprocedure:
1Parking-brakeleverassembly
1
Clevispin(3/4inch)
1
Cotterpin(3/4inch)
Procedure
1.Routethecableacrosstheparking-brakelever
assembly(Figure10).
g020933
Figure10
1.Parking-brakecable2.Parking-brakelever
assembly
2.Securethecabletotheleverwiththeclevispin
(3/4inch)andthecotterpin(3/4inch)asshown
inFigure11.
5
g020934
Figure11
1.Parking-brakelever3.Parking-brakecable
2.Clevispin(3/4inch)and
cotterpin(3/4inch)
3.Lightlytightenthenutsontheadjustmentcollar
aroundthebracketontheleverplate(Figure12).
g020935
Figure12
1.Cablewithadjustment
nuts
2.Bracketonthe
parking-brakelever
assembly
4.Loosenthenutssecuringtheaircleanertothe
frame(Figure13).
g020936
Figure13
1.Air-cleanernuts2.Aircleaner
5.Slidetheboltsintheleverassemblyoverthe
air-cleanerboltsbetweentheframeandthe
air-cleanermounting-bracketasshowninFigure
14andFigure15.
6
g020937
Figure14
1.Leverassembly2.Lever-assemblyslots
g020938
Figure15
1.Leverassembly3.Air-cleaner
mounting-bracket
2.Air-cleanerbolts
6.Withtheslotsintheplatepositionedoverthe
air-cleanerbolts,tightentheair-cleanernuts.
7
6
InstallingtheRear-Wheel
Hubs
Partsneededforthisprocedure:
2Wheel-hubassembly
2Hublocknut
Procedure
1.Cleantherear-driveshaftsandtheinsideofthe
taperedboreofthewheelhubswithalcoholora
degreaser(Figure16).
g020939
Figure16
1.Rear-driveshaft(leftside)
2.Disengagetheparking-brakelever.
3.Placethepreviously-removedkeysintotheslots
inthedriveshafts.
4.Placethenewwheelhubsontothedriveshafts
(Figure17).
g020940
Figure17
1.Wheelhub(leftside)
5.Securethehubswithnewhublocknuts.
6.Torquethenutsto406to474N∙m(300to350
ft-lb).
7.Installtherearwheels.
8.Torquethewheellugnutsto68N∙m(50ft-lb).
8
7
AdjustingtheParking
Brake
NoPartsRequired
Procedure
1.Pushtheparking-brakeleverupandforwardto
disengageit.
2.Checkthebrakebarsprotrudingfromeitherside
ofthemachine.
Note:Thebarsshouldbeabout3mm(1/8
inch)fromthewheelhubandneitherbarshould
beabletomovesidetoside.
3.Pulltheparking-brakeleverdowntoengageit.
Note:Thebarsshouldslideintothenotches
inthewheelhub.
4.Ifthebrakebarsmove,aretooclosetothe
wheelwhendisengaged,ordonotfullyengage
theslotsinthewheelhubwhenengaged,
correctitbyadjustingthe2adjustmentnutson
thecable(Figure12).
8
InstallingtheLoader-Valve
Lock
Partsneededforthisprocedure:
1Loader-valvelockassembly
2
Self-tappingbolts(1/4x5/8inch)
1
Bolt(1/4x2inches)
1
Spacer
Procedure
1.Using2self-tappingbolts(1/4x5/8inch),
looselyinstalltheloader-valvelockbehindthe
controllevers(Figure18).
Note:Theloadervalvelockshouldbeableto
slideforwardandbackwardintheslots.
g003566
Figure18
1.Loader-valvelock
2.Self-tappingbolts(1/4x
5/8inch)
2.Removetheboltsecuringtheleftleverand
replaceitwiththebolt(1/4x2inches)andthe
spacer(Figure19).
g003597
Figure19
1.Bolt(1/4x2inches)2.Spacer
9
3.Rotatetheloader-valvelockrearwardasshown
inFigure20.
g020941
Figure20
1.Loader-valvelock
4.Slidetheloader-valvelockrearwarduntilit
contactstheloaderarmandattachment-tilt
levers.
5.Tightentheself-tappingbolts(1/4x5/8inch)to
securetheloadervalvelock.
6.Pushforwardontheloaderarmand
attachment-tiltlevers.
Note:Theyshouldnotmoveforwardatall.
Note:Iftheydo,loosentheself-tappingbolts
(1/4x5/8inch)andrepeatsteps4through6.
Important:Youwillneedtomovethe
leversrearwardtoengageordisengagethe
loader-valvelock.Theloader-valvelock
musttouchtheleverswhenitisdownand
theleversarereleased.
9
InstallingtheCE-Compliant
Decals
Partsneededforthisprocedure:
1
CE-informationdecal
Procedure
Installthedecalsontheleftsideofthemachine,near
thereartire.
1.Cleantheareawhereyouwillinstallthedecal.
2.Dampentheareawithwaterormildly-soapy
water.
3.Peelthedecalfromthebackingandinstallitin
place.
4.Squeegeeacrossthesurfaceofthedecal,
startingatthecenterofthedecalandworking
towardtheedgesusingoverlappingstrokes.
g249999
Figure21
1.CE-informationdecal
10
Notes:
/