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Lifetime 90180 Installation guide

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COMPLETE BASKETBALL SYSTEM
OWNER’S MANUAL
Keep this Product ID Number and use when contacting Customer Service:
MODEL N° 90180
OWNER’S MANUAL
COPY
2
INSTRUCTION #1087851 E 5/08/2012
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t*OUIFVOMJLFMZFWFOUPGBQSPEVDUSFDBMMPSTBGFUZNPEJmDBUJPOZPVSSFHJTUSBUJPOQSPWJEFTUIFJOGPSNBUJPOXFOFFEUPOPUJGZZPV
directly.
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Maintaining your privacy is our long-standing policy at Lifetime. And you can rest assured that Lifetime will not sell or provide your
personal data to other third parties, or allow them to use your personal data for their own purposes.
Save this instruction in the event that the manufacturer has to be contacted for replacement parts.
**U.S. and Canada customers ONLY**
*'"44*45"/$&*4/&&%&%
DO NOT CONTACT THE STORE!
CALL OUR CUSTOMER SERVICE DEPARTMENT at 1 (800) 225-3865
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Most injuries are caused by misuse and/or not following instructions. Use caution when using this system.
5PFOTVSFTBGFUZEPOPUBUUFNQUUPBTTFNCMFUIJTQSPEVDUXJUIPVUSFBEJOHBOEGPMMPXJOHBMMJOTUSVDUJPOTDBSFGVMMZ$IFDLUIFFOUJSF
CPYBOEJOTJEFBMMQBDLJOHNBUFSJBMTGPSQBSUTBOEPSBEEJUJPOBMJOTUSVDUJPONBUFSJBM#FGPSFCFHJOOJOHBTTFNCMZJEFOUJGZBOEJOWFOUPSZ
BMMQBSUTBOEIBSEXBSFVTJOHUIFQBSUTBOEIBSEXBSFMJTUTBOEJEFOUJmFSTJOUIJTEPDVNFOU1SPQFSBOEDPNQMFUFBTTFNCMZVTFBOE
TVQFSWJTJPOBSFFTTFOUJBMGPSQSPQFSPSJFOUBUJPOBOEUPSFEVDFUIFSJTLPGBDDJEFOUPSJOKVSZ"IJHIQSPCBCJMJUZPGTFSJPVTJOKVSZFYJTUT
JGUIJTQSPEVDUJTOPUJOTUBMMFENBJOUBJOFEBOEPSPQFSBUFEQSPQFSMZ'BJMVSFUPDPNQMZXJUIBOZPGUIFXBSOJOHTJOUIJTJOTUSVDUJPO
NBOVBMNBZSFTVMUJOTFSJPVTQFSTPOBMJOKVSJFTTVDIBTDVUTCSPLFOCPOFTOFSWFEBNBHFQBSBMZTJTCSBJOJOKVSZPSEFBUI'BJMVSFUP
DPNQMZNBZBMTPSFTVMUJOQSPQFSUZEBNBHF1MFBTFIFFEBMMXBSOJOHTBOEDBVUJPOT
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR PROPERTY
DAMAGE AND WILL VOID WARRANTY.
t*GVTJOHBMBEEFSEVSJOHBTTFNCMZVTFFYUSFNFDBVUJPO
t"UMFBTUTJYDBQBCMFBEVMUTBSFSFDPNNFOEFEGPSUIJTPQFSBUJPO
t"TTFNCMFUIFQPMFQSPQFSMZ'BJMVSFUPEPTPDPVMEDBVTFTFSJPVTJOKVSZPSQSPQFSUZEBNBHF
SAFETY INSTRUCTIONS
COPY
3
SAFE HANDLING OF THE GLASS BACKBOARD
BEFORE & DURING ASSEMBLY
5IPSPVHIMZJOTQFDUUIF#BDLCPBSECFGPSFCFHJOOJOHBTTFNCMZ%POPUVTFUIF#BDLCPBSEJGUIFSFBSFBOZDIJQTDSBDLT
PSPUIFSEFGFDUTJOUIFCPBSE$BMMPVS$VTUPNFS4FSWJDF%FQBSUNFOUJGBOZQSPCMFNTBSFGPVOE
6TFFYUSFNFDBVUJPOXIFOIBOEMJOHPSXPSLJOHBSPVOEUIF#BDLCPBSE
,FFQUPPMTIBSEXBSFBOEPUIFSTIBSQBOEIFBWZPCKFDUTBXBZGSPNUIF#BDLCPBSE
/FWFSSFTUUIF#BDLCPBSEEJSFDUMZPOBIBSETVSGBDFTVDIBTDPODSFUFPSQBWFNFOU"MXBZTQMBDFDBSECPBSEPSPUIFS
DVTIJPOJOHNBUFSJBMCFUXFFOUIF#BDLCPBSEBOEUIFHSPVOEPSPUIFSIBSETVSGBDFT
"MXBZTMBZUIF#BDLCPBSEnBU/FWFSQMBDFJUJOBQPTJUJPOXIFSFJUNJHIUUJQPWFSBOECSFBL
(MBTTJTWFSZIFBWZ"MXBZTVTFBUMFBTUUXPBEVMUTXIFOQJDLJOHVQPSNPWJOHUIF#BDLCPBSE
GENERAL HANDLING & CARE
*OTQFDUUIF#BDLCPBSECFGPSFFBDIVTF%POPUVTFUIF#BDLCPBSEJGUIFSFBSFBOZDIJQTDSBDLTPSPUIFSEFGFDUTJOUIF
CPBSE*GBOZTJHOTPGEBNBHFBSFGPVOEGPMMPXUIFJOTUSVDUJPOTGPSi)BOEMJOH#SPLFO(MBTTwCFMPX
6TFFYUSFNFDBVUJPOXIFOIBOEMJOHPSXPSLJOHBSPVOEUIF#BDLCPBSE
5IF#BDLCPBSEXBTEFTJHOFEGPSVTFXJUIB#BTLFUCBMM%POPUVTFPUIFSUZQFTPGCBMMTPSPUIFSPCKFDUTXJUIUIFTZTUFN
%POPUVTFUIJTTZTUFNGPSBOZQVSQPTFPUIFSUIBOJUTEFTJHOFEQVSQPTF
HANDLING BROKEN GLASS
At the fi rst sign of breakage:
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1VUPOFZFQSPUFDUJPOBOEXFBSUIJDLVUJMJUZHMPWFTBOEMPOHTMFFWFT4NBMMQJFDFTPGUFNQFSFEHMBTTNBZQPQPVUPGUIF
#BDLCPBSE
-PXFSUIF#BDLCPBSEUPJUTMPXFTUIFJHIUBOEDPNQMFUFMZDPWFSUIF#BDLCPBSEXJUIBUBSQ
%POPUSFNPWFUIF#BDLCPBSEGSPNUIFTZTUFNXJUIPVUmSTUMPXFSJOHUIFTZTUFNUPJUTMPXFTUTFUUJOH$BSFGVMMZSFBEBOE
GPMMPXUIFi3FNPWJOH#BDLCPBSEGSPN4ZTUFNwJOTUSVDUJPOTCFMPX
REMOVING BACKBOARD FROM SYSTEM
See Section 7 of this manual for instructions on how to safely remove the backboard from the system.
*Six adults required to
complete assembly*
Only adults should set up the product. Do not allow children
in the setup area until assembly is complete.
4
BEFORE BEGINNING ASSEMBLY
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4FSWJDF%FQBSUNFOU
# 5FTUmUBMM#PMUTCZJOTFSUJOHUIFNJOUPUIFJSSFTQFDUJWFIPMFT*GOFDFTTBSZDBSFGVMMZTDSBQFBXBZBOZ
FYDFTTQPXEFSDPBUJOHCVJMEVQGSPNJOTJEFUIFIPMFT%POPUTDSBQFBXBZBMMPGUIFQPXEFSDPBUJOH
#BSFNFUBMNBZSVTU:PVNBZOFFEUPQPVOETPNF#PMUTJOUPQMBDFXJUIBIBNNFSPSNBMMFU
TOOLS AND PARTS REQUIRED FOR THIS ASSEMBLY
*This system comes in 3 boxes.
Do not attempt assembly until all 3 boxes have arrived.*

3/4”

Cement
Rubber Mallet

1/2”

1/4” Allen Wrench

15/16”

3/8” Allen Wrench

Shovel Carpenter’s Level
 
ZBSEPS
MCCBHY
Tape Measure

Ladder

Adjustable Wrench
PQUJPOBM
Flathead Screwdriver
9/16”

This area is located at the top, left-hand
corner of the page and indicates which tools
and hardware are needed to complete the
assembly steps on a page.
This area is located at the top, right-hand
corner of the page and shows an image of the
product with shaded parts indicating which
section is being assembled.
SEC
#
Note:
!
Refer to the following areas throughout the instructions
to assist in the assembly process:
This area is usually located in the bottom,
left-hand corner of a step and indicates that
special attention is needed to perform a
particular part of a step.
These areas are usually located in the bottom,
right-hand corner of a step and indicate that
damage to the product or serious injury may
occur if the caution or warning is not heeded.
Throughout the Parts & Hardware List, Part
& Hardware Identifi ers, and instructions
are three-letter IDs. These IDs are below
the images of the parts and hardware to
help you locate and identify the parts and
hardware during assembly. These IDs are not
necessarily on the parts themselves.
WARNING
ASSEMBLY GUIDES
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
CAUTION
ADZY
wYw1BO)FBE4DSFX
This area is located at the top, left-hand
corner of the page and indicates which tools
and hardware are needed to complete the
assembly steps on a page.
This area is located at the top, right-hand
corner of the page and shows an image of the
product with shaded parts indicating which
section is being assembled.
SEC
#
Note:
!
Refer to the following areas throughout the instructions
to assist in the assembly process:
This area is usually located in the bottom,
left-hand corner of a step and indicates that
special attention is needed to perform a
particular part of a step.
These areas are usually located in the bottom,
right-hand corner of a step and indicate that
damage to the product or serious injury may
occur if the caution or warning is not heeded.
Throughout the Parts & Hardware List, Part
& Hardware Identifi ers, and instructions
are three-letter IDs. These IDs are below
the images of the parts and hardware to
help you locate and identify the parts and
hardware during assembly. These IDs are not
necessarily on the parts themselves.
WARNING
ASSEMBLY GUIDES
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
CAUTION
ADZY
wYw1BO)FBE4DSFX
6
HARDWARE LIST
PARTS LIST
ID Item Description Qty
CZA Parts Box 1
ALG Pole 1
",% 6QQFS&YUFOTJPO"SN 2
AKE -PXFS&YUFOTJPO"SN"TTFNCMZ 1
AJR (BT4QSJOH 2
AKG (BT4QSJOH$PWFS 2
ALS Lifter Arm 2
AEZ w3FCBS 4
"&* +#PMU 4
AKT +#PMU5FNQMBUF 1
CXY Left Cam Plate 1
CXZ 3JHIU$BN1MBUF 1
AMT 8BSOJOH4UJDLFS"QQMJFEUP1PMF 1
ID Item Description Qty
CZB Parts Box 2
"+* #BDLCPBSE 1
CZC Parts Box 3
ALX Rim 1
AKZ Net 1
",* Lift Handle 1
AMA Rim Cover Plate 1
CYA )BOEMF#SBDLFU 2
AMO 5SJHHFS1JO 1
AKX )BOEMF-PDL#SBDLFU 1
ALC 1BE-PDLXJUI,FZOPUQJDUVSFE 1
AKP )FJHIU4UJDLFS 1
ID Item Description Qty
CZD Setup Hardware
AEO wYw)FY#PMU 1
CYV w)FY/VU$PVQMFS 1
AER w)FY/VU 8
CZE Handle to Pole Assembly Hardware
CYL wYw(SBEF#PMU 1
$:% wYw(SBEF#PMU 3
%%9 wYw(SBEF#PMU 1
CYC w-BSHF1PMZ4QBDFS 2
CYE wYw4QBDFS 4
CYQ wYw4QBDFS 1
%': wYw4NBMM4QBDFS 2
$:' w(SBEF/ZMPDL/VU 3
CYN w/ZMPDL/VU 1
CYG w/ZMPDL/VU 1
AEG w1MBTUJD8BTIFS 2
AEH w1MBTUJD8BTIFS 2
AJZ %BSL-JUIJVN(SFBTFOPUQJDUVSFE 1
AKH 4JMJDPOF(SFBTF8IJUFOPUQJDUVSFE 1
CZF Extension Arms to Pole Assembly Hardware
$:* wYw(SBEF#PMU 2
CYJ wYw(SBEF#PMU 1
CYU wYw(SBEF#PMU 4
%&' wYw(SBEF#PMU 1
CYO wYw4QBDFS 1
CYQ wYw4QBDFS 2
CYP wYw3VCCFS4QBDFS 2
AEG w1MBTUJD8BTIFS 4
AEH w1MBTUJD8BTIFS 4
CYM wYw8BTIFS 4
$:' w(SBEF/ZMPDL/VU 5
CYG w(SBEF/ZMPDL/VU 3
ID Item Description Qty
BCR Backboard to Pole Assembly Hardware
CYJ wYw(SBEF#PMU 1
CYT wYw(SBEF#PMU 2
AEH w1MBTUJD8BTIFS 2
AEG w1MBTUJD8BTIFS 6
CYG w(SBEF/ZMPDL/VU 1
$:' w(SBEF/ZMPDL/VU 2
CZG Pole to J-Bolt Template Assembly Hardware
"%- w/ZMPDL/VU 4
AMS w/ZMPO$BQ 4
#*1 w6448BTIFS 8
CUA w-PDL8BTIFS 4
BCS Rim to Backboard Assembly Hardware
ABY wYw)FY#PMU 4
"%6 .Y1BOIFBE4DSFX 2
""' w'MBU8BTIFS 8
AAA w/ZMPDL/VU 4
7
Parts shown at 10% of Actual Size
PARTS IDENTIFIER
AKZY
Net
AEZY
w3FCBS
AKEY
-PXFS&YUFOTJPO"SN"TTFNCMZ
AKDY
6QQFS&YUFOTJPO"SN
ALSY
Lifter Arm
AJRY
(BT4QSJOH
AKGY
(BT4QSJOH$PWFS
ALXY
3JN"TTFNCMZ
AMAY
Rim Cover Plate
AKIY
Lift Handle
AKTY
+#PMU5FNQMBUF
AEIY
+#PMU
AKPY
)FJHIU4UJDLFS
8
Part shown at 25% of Actual Size
CXZY
3JHIU$BN1MBUF
CXYY
Left Cam Plate
CYAY
)BOEMF#SBDLFU
ALGY
Pole
AJIY
#BDLCPBSE
AKXY
)BOEMF-PDL#SBDLFU
AMOY
5SJHHFS1JO
Parts shown at 5% of Actual Size
PARTS IDENTIFIER
9
HARDWARE IDENTIFIER
SETUP HARDWARE [CZD]
Hardware shown at Actual Size
HANDLE TO POLE ASSEMBLY HARDWARE [CZE]
Hardware shown at Actual Size
CYVY
w)FY/VU$PVQMFS
AERY
w)FY/VU
AEOY
wYw)FY#PMU
/PUBDUVBMMFOHUI
8 5/8”
CYCY
w-BSHF1PMZ4QBDFS
CYDY
wYw(SBEF#PMU
CYLY
wYw(SBEF#PMU
CYEY
wYw4QBDFS
CYNY
w/ZMPDL/VU
CYFY
w(SBEF/ZMPDL/VU
AEGY
w1MBTUJD8BTIFS
CYQY
wYw4QBDFS
DFYY
wYw4QBDFS
/PUBDUVBMMFOHUI
8 5/8”
DDXY
wYw(SBEF#PMU
CYGY
w(SBEF/ZMPDL/VU
AEHY
w1MBTUJD8BTIFS
10
HARDWARE IDENTIFIER
EXTENSION ARMS TO POLE ASSEMBLY HARDWARE [CZF]
Hardware shown at Actual Size
/PUBDUVBMMFOHUI
11 1/4”
CYGY
w(SBEF
/ZMPDL/VU
CYPY
wYw3VCCFS4QBDFS
CYIY
wYw(SBEF#PMU
CYFY
w(SBEF
/ZMPDL/VU
CYMY
wYw8BTIFS
CYUY
wYw(SBEF#PMU
AEHY
w1MBTUJD8BTIFS
CYQY
wYw4QBDFS
CYOY
wYw4QBDFS
AEGY
w1MBTUJD8BTIFS
/PUBDUVBMMFOHUI
9”
DEFY
wYw(SBEF#PMU
CYJY
wYw(SBEF#PMU
8 1/4”
/PUBDUVBMMFOHUI
11
HARDWARE IDENTIFIER
BACKBOARD TO POLE ASSEMBLY HARDWARE [BCR]
Hardware shown at Actual Size
CYTY
wYw(SBEF#PMU
CYFY
w(SBEF/ZMPDL/VU
AEGY
w1MBTUJD8BTIFS
CYJY
wYw(SBEF#PMU
AEHY
w1MBTUJD8BTIFS
CYGY
w(SBEF/ZMPDL/VU
AAAY
w/ZMPDL/VU
ABYY
wYw)FY#PMU
AAFY
w'MBU8BTIFS
ADUY
.YNN
1BOIFBE4DSFX
RIM TO BACKBOARD ASSEMBLY HARDWARE [BCS]
Hardware shown at Actual Size
/PUBDUVBMMFOHUI
8 1/4”
CUAY
w-PDL8BTIFS
BIPY
w'MBU8BTIFS
ADLY
w/ZMPDL/VU
AMSY
w/ZMPO$BQ
POLE TO J-BOLT ASSEMBLY HARDWARE [CZG]
Hardware shown at Actual Size
12
SETUP
HARDWARE REQUIRED
PARTS REQUIRED
TOOLS USED (NOT INCLUDED)
SEC
1
Parts shown at 10% of Actual Size
CYVY
w)FY/VU$PVQMFS
AERY
w)FY/VU
AEOY
wYw)FY#PMU
AEZY
w3FCBS
AKTY
+#PMU5FNQMBUF
AEIY
+#PMU
Carpenter’s Level Shovel
ZBSEPS
MCCBHY
Cement
Tape Measure
SETUP HARDWARE [CZD]
Hardware shown at Actual Size
15/16" Wrench
Y
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
13
SEC
1
SEC
1.1
SEC
1.2
%JHBIPMFwEFFQBOEwTRVBSF5IFFEHFPG
UIFIPMFTIPVMECFnVTIXJUIUIFFEHFPGUIFQMBZJOH
DPVSU *G ZPV MJWF JO BO BSFB XIFSF GSPTU IFBWFT
NBZ QPTFB QSPCMFNDPOTVMU ZPVS MPDBM CVJMEJOH
JOTQFDUPSUPEFUFSNJOFUIFBQQSPQSJBUFIPMFEFQUI
#FMMPVUUIFCPUUPNPGUIFIPMFBTJMMVTUSBUFE8F
SFDPNNFOECVJMEJOHBGPSNUPLFFQUIFUPQPGUIF
DPODSFUFTUSBJHIUBOETRVBSF1MBDFUIFGPSNTPJU
JTMFWFMXJUIUIFQMBZJOHTVSGBDF
5ISFBEB5/8” Hex Nut (AER) BMM UIF XBZ POUP FBDI
J-Bolt (AEI)4MJEFUIFUISFBEFEFOETPGUIF+#PMUT
UISPVHIUIFDPSOFSIPMFTJOUIFJ-Bolt Template (AKT)
BOETFDVSFUIFNDPNQMFUFMZXJUI5/8” Hex Nuts (AER).
*OTFSUUIF5/8” x 2” Hex Bolt (AEO)UISPVHIUIFDFOUFS
IPMF JO UIF +#PMU 5FNQMBUF BOE UJHIUFO UIF Nut
Coupler (CYV)POUPUIF#PMUBTGBSBTJUXJMMHP
Note: There must be a 3-foot area behind the pole
to allow the user to adjust the Rim height.
!
AEOY
AERY
CYVY
AKT
w
w
w
Note: Make sure the curved ends of the J-Bolts
are in a rectangular pattern as shown.
!
OPUBDUVBMTJ[F
#FGPSFEJHHJOHDBMMUPMPDBUFBOZCVSJFEVUJMJUZMJOFT
CAUTION
CYV
AEI
AER
AER
AEO
AEI
AER
15/16” Y
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
14
SEC
$FOUFSUIFJ-Bolt Template (AKT)PWFSUIFIPMFThe front
of the Template is the side with the Nut Coupler (CYV) and
should be toward the playing surface.
*OTFSUUIFJ-Bolts (AEI)JOUPUIFDPODSFUFBOEBHJUBUFUIF
5FNQMBUFBTTFNCMZUPFMJNJOBUFBOZBJSCVCCMFT
1VTIUIF+#PMUTJOUPUIFDFNFOUVOUJMUIF5FNQMBUF
JTSFTUJOHnBUBHBJOTUUIFDFNFOU'PSNUIFDFNFOU
JOUPBEPXOXBSETMPQFUPXBSEUIFQMBZJOHTVSGBDF
to allow water runoff. The lower four 5/8” Hex Nuts (AER)
and the Nut Coupler will be in the concrete permanently.
$MFBOPGGBOZDPODSFUFPOUIF+#PMU5FNQMBUFPSUIF
FYQPTFEQPSUJPOPGUIF+#PMUT6TJOHBDBSQFOUFST
MFWFMNBLFTVSFUIF5FNQMBUFJTTRVBSFUPUIFQMBZJOH
TVSGBDF1MBUFTIPVMECFMFWFMBOEBCPVUwBCPWF
UIFQMBZJOHTVSGBDFGPSXBUFSUPESBJOPGGPGUIFTUFFM
1
*GZPVBSFVTJOHDPODSFUFNJYNJYUIFDPODSFUF
BDDPSEJOHUPUIFJOTUSVDUJPOTPOUIFCBHTPlease
note that a thicker mix of concrete will dry stronger.
1PVSUIFDPODSFUFJOUPUIFIPMFTUPQQJOHBCPVU
JODIFTGSPNUIFUPQPGUIFIPMF
1VTIUIFGPVSQJFDFTPG36” Rebar (AEZ)mSNMZUPUIF
CPUUPNPGUIFIPMF5IF3FCBSTIPVMECFBSSBOHFE
JOBTRVBSFBCPVUJODIFTXJEFJOUIFDFOUFSPG
UIFIPMFTPFBDIQJFDFXJMMCFOFYUUPUIF+#PMUT
XIFOUIFZBSFQMBDFEJOUIFDFNFOU
'JOJTImMMJOHUIFIPMFUPUIFUPQXJUIDPODSFUF5IF
UPQPGUIFDPODSFUFTIPVMESFBDIBCPVUwBCPWF
UIFQMBZJOHTVSGBDFBOETMPQFEPXOUPXBSEUIF
QMBZJOHTVSGBDFUPBMMPXXBUFSSVOPGG
SEC
1.3
SEC
1.4
(Not to scale)
AKT
18”
AEI
CYV
AER
Playing surface
Note: You are now finished with the initial assembly steps. DO
NOT PROCEED WITH THE ASSEMBLY until the concrete has fully
cured. Curing will take a minimum of 72 hours (3 days). In
humid climates or wet weather, allow additional time for the
concrete to cure. Never use the system without first following
the cementing instructions.
!
AEZ
MC#BHY
NO HARDWARE REQUIRED FOR THIS PAGE
15
HANDLE TO POLE ASSEMBLY
HARDWARE REQUIRED
SEC
2
HANDLE TO POLE ASSEMBLY HARDWARE [CZE]
Hardware shown at Actual Size
/PUBDUVBMMFOHUI
8 5/8”
CYCY
w-BSHF1PMZ4QBDFS
CYDY
wYw(SBEF#PMU
CYLY
wYw(SBEF#PMU
CYEY
wYw4QBDFS
CYNY
w/ZMPDL/VU
CYFY
w(SBEF/ZMPDL/VU
AEGY
w1MBTUJD8BTIFS
CYQY
wYw4QBDFS
DFYY
wYw4QBDFS
/PUBDUVBMMFOHUI
8 5/8”
DDXY
wYw(SBEF#PMU
CYGY
w(SBEF/ZMPDL/VU
AEHY
w1MBTUJD8BTIFS
16
Parts shown at 10% of Actual Size
HANDLE TO POLE ASSEMBLY
PARTS REQUIRED
SEC
2
Part shown at 5% of Actual Size
ALGY
Pole
AKIY
Lift Handle
AJRY
(BT4QSJOH
AKGY
(BT4QSJOH$PWFS
ALSY
Lifter Arm
TOOLS USED (NOT INCLUDED)
1/2" Wrench
Y
Parts shown at 25% of Actual Size
Part shown at Actual Size
1/4" Allen Wrench
Y
CYAY
)BOEMF#SBDLFU
AKXY
)BOEMF-PDL#SBDLFU
AMOY
5SJHHFS1JO
3/4" Wrench
Y
3/8" Allen Wrench
Y
Rubber Mallet
15/16" Wrench
Y
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
17
SEC
2
"UUBDIUIFHandle Brackets (CYA)UPUIFPole (ALG)XJUIUIFIBSEXBSFTIPXO
SEC
2.1
CYEY
OPUBDUVBMTJ[F
CYFY
3/4"
3/8"
CYDY
8 5/8”
OPUBDUVBMMFOHUI
CYF
CYD
CYA
CYA
CYE
CYE
ALG
!
Note: Coat the 1/2” x 8 5/8” Bolt (CYD) lightly with Dark
Lithium Grease (AJZ) before performing this step.
!
Note: Make sure each Handle Bracket (CYA) is oriented
so the side of the Bracket with the holes is closest to the
ground.
!
Note: DO NOT overtighten the hardware. The Handle Brackets must move freely
around the Bolt. You should be able to rotate the Spacers with your fingers.
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
18
SEC
!
"UUBDIUIFHandle Assembly (AKI)UPUIF)BOEMF#SBDLFUTVTJOHUIFIBSEXBSFTIPXOJOUIFMPDBUJPOJOEJDBUFE
.BLFTVSFUIF1/2” x 1.44” Spacers (CYE)BSFJOTUBMMFEJOUIFHBQCFUXFFOUIF)BOEMF#SBDLFUBOEUIF)BOEMF
"TTFNCMZ
SEC
2.2
3/4"
2
3/8"
CYEY
OPUBDUVBMTJ[F
CYFY
CYDY
8 5/8”
OPUBDUVBMMFOHUI
Note: DO NOT overtighten the hardware. Make sure the Handle
Assembly is oriented as shown.
CYF
CYE
CYE
CYD
AKI
!
Note: Coat the 1/2” x 8 5/8” Bolt (CYD) lightly with Dark
Lithium Grease (AJZ) before performing this step.
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
19
SEC
!
2
4FDVSFUIF)BOEMF"TTFNCMZUPUIF)BOEMF#SBDLFUTVTJOHUIFIBSEXBSFTIPXOJOUIFTFUPGIPMFTBUUIFFOEPG
UIF)BOEMF#SBDLFUT.BLFTVSFUIF1/2” Plastic Washers (AEG)BSFQMBDFECFUXFFOUIF)BOEMF#SBDLFUTBOEUIF
)BOEMF"TTFNCMZ
SEC
2.3
CYF
AEG
AEG
CYD
AEGY
CYFY
CYDY
8 5/8”
OPUBDUVBMMFOHUI
3/4"
3/8"
Note: DO NOT overtighten the hardware.
3FNPWFBMMQBDLBHJOHGSPNUIFGas Springs (AJR)4MJEFUIFGas Spring Cover (AKG)POUPUIF(BT4QSJOHBTJMMVTUSBUFE
MJOJOHVQUIFIPMFTJOUIF(BT4QSJOH$PWFSXJUIUIPTFJOUIFOBSSPXFOEPGUIF(BT4QSJOHRepeat this step for the
remaining Gas Spring and Gas Spring Cover.
SEC
2.4
1
2
Note: The Gas Spring Cover will rest loosely on the Gas Spring.
It will be secured to the Gas Spring later in the assembly.
!
AKG
AJR
Note: To simplify the upcoming steps, it may be helpful to fully extend the Gas Springs. To do so, carefully tap the small
release pin at the larger end of the Gas Spring with a Bolt. Continue tapping repeatedly until the Gas Spring is fully extended.
!
!
Note: Coat the 1/2” x 8 5/8” Bolt (CYD) lightly with Dark
Lithium Grease (AJZ) before performing this step.
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
20
SEC
!
-JOFVQUIFIPMFTJOUIFGas Spring Cover (AKG) and Gas Spring (AJR)XJUIUIPTFPOUIFQPMFCSBDLFUT4FDVSFUIF
(BT4QSJOHTBOE(BT4QSJOH$PWFSTUPUIF1PMFVTJOHUIFIBSEXBSFTIPXO
SEC
2.5
2
CYL
CYN
CYLY
CYNY
Pole Brackets
Line up the holes
Note: Do NOT overtighten the hardware. The Gas Springs need
to rotate freely on the pole brackets.
1/2"
1/4"
5”
OPUBDUVBMMFOHUI
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