Hyundai 99999 - HM5065TA Installation Instructions Manual

18

th

September 02

02031

Service Bulletin

To: All Service Managers

Cc: Warranty Administrators, Technicians

From: Peter Tolley

Subject: Hyundai Audio Fitment and Aftermarket Servicing & Claim

Procedure

We have attached the installation procedure for Hyundai Audio Systems. Refer

to the respective procedures for each vehicle from the page numbers referred

to in table one. The table below provides details of the first VIN No’s when we

commenced installing Hyundai Audio System.

The second table provides details of which Audio units are installed into which

vehicle.

The third table provides a list of the individual parts and their part number.

Please read page three of the bulletin and familiarise yourselves with the

Hyundai Warranty Replacement Procedures. If you follow these instructions the

process will be easily managed. If you do experience any difficulties please

contact our office for advice.

Table One

VEHICLE MODEL VIN NUMBER PAGES

SM Santa Fe KMHSC81DR3U347234 4 ~ 8

TB Getz KMHBT31HR3U002640 9 ~ 14

FC Lavita KMHPM81CR3U068611 15 ~ 20

GK Tiburon KMHHN61FR3U053428 21 ~ 26

LC Accent KHMCG51BR2U173685 27 ~ 34

XD Elantra KMHDM51CR3U074608 35 ~ 41

EF Sonata KMHEN41FR3A724340 42 ~ 47

HP Terracan KMHNM81CR3U066410 48 ~ 53

FO Trajet KHMMH81CR3U142326 54 ~ 60

H100 Van/Truck

Sony Fitted Stereo

XG30

Factory Fitted Stereo

1

2

Table Two

VEHICLE MODEL AUDIO MODEL

LC Accent 99999 – HM6065A – Silver

FC Lavita GLS 99999 – HM6065A – Silver

SM Santa Fe GLS 99999 – HM6065A – Silver

TB Getz 99999 – HM6065E – Black

FC Lavita GL 99999 – HM6065E – Black

XD Elantra 99999 – HM6065E – Black

EF Sonata 99999 – HM6065E – Black

FO Trajet 99999 – HM6065E – Black

SM Santa Fe GL 99999 – HM6065E – Black

HP Terracan 99999 – HM6065E – Black

GK Tiburon 99999 – HM5065TA

H100 Van/Truck Sanyo Stereo

XG30 Hyundai Factory fitted Audio System

Table Three

PART NUMBER PART DESCRIPTION

99999 – HM5065A CD AM/FM Silver Frame Stereo

99999 – HM5065E CD AM/FM Black Frame Stereo

99999 – HM5065TA CD AM/FM Orange LED Stereo

99999 – HMCON001 Audio Wiring Harness

99999 – HMDR001B Dress Ring – Black

99999 – HMDR001S Dress Ring – Silver

99999 – HMHC6030 CD Changer (6 Disc)

99999 – HMOWN001 Owners Manual HM6065

99999 – HMREM001 Audio Removal Kit

Hyundai Audio Warranty Replacement Procedures

Dealer enters product/s failure/s details in full in HANZ Hyundai Blue

Book to request a replacement unit to be supplied. Dealer must

complete “Customer Booked-in date” box.

Dealer sends Blue Book replacement form

by fax to HANZ on 09 573 2051

HANZ will dispatch a replacement unit to the Dealer to support

the Dealers request for a replacement unit.

Dealer installs replacement

unit in owners’ vehicle on

scheduled “Booked-in date”

If owner fails to arrive on

“Booked-in date”, Dealer is

to contact owner. If contact

cannot be made within 24

hours, Dealer is to

immediately return the unit

to HANZ.

The Dealer packs faulty unit into

original packaging and carton with

the original packing slip. A prepaid

E60 NZ Courier Ltd satchel is

supplied for the overnight Courie

r

of the faulty unit to HANZ. The

faulty unit must be returned to

HANZ within 24 hours o

f

installation.

If contact made and a new

“Booked-in date” is agreed

to, Dealer should cross out

original date & write

“Revised Date XXX” on

original form and refax the

same to HANZ.

HANZ will ente

r

revised date into

computer warranty

program.

HANZ books faulty unit

into stock and “closes off”

the transaction.

If unit is not returned

by “Product due

date” HANZ will

invoice the Deale

r

for the unit cost.

Dealer diagnoses failure in audio unit

as reported by the customer.

3

Audio Installation Instructions for SM Santa Fe

1. DESCRIPTION

This bulletin provides the correct procedure for fitment of this CD Tuner into the

2002 SM Santa Fe effective from VIN No.

99999 - HM5065A (GLS) or HM5065E (GL)

2. PARTS REQUIRED

PART NAME ILLUSTRATION

99999 - HM5065A

(GLS) Silver Frame CD Tuner

99999 – HM5065E

(GL) Black Frame CD Tuner

99999 – HMCON001 Radio Wiring

Harness

(Supplied with audio unit)

3. INSTALLATION PROCEDURE

4

1) Position the transit fuse into operational

Mode. This fuse is located in the cabin fuse

box (access panel in drivers side ‘knee

block panel’)

2) Remove the radio blanking plate by

carefully inserting a thin flat blade

screwdriver 45mm inwards from the top

edge of the blanking plate and gently

levering.

45mm

Insert the screwdriver 45mm inwards from the

top edge, on both sides and remove blanking

plate with your fingers.

(See photo).

NOTE - To avoid damaging the centre Facia panel

during blanking plate removal, Please insert a

small piece of cardboard (as shown) to protect the

facia while levering.

3) Disconnect the attached wiring harness and

aerial connector from the rear of the

blanking plate. (See photo).

4) Connect the HM6065 wiring harness

connector to the vehicle wiring connector.

• Check that the 1-amp fuse is secure in the

fuse holder of the HM5065 harness.

• Check that all leads are firmly affixed into

the plug of HM5065 harness, except for the

pink ‘telephone mute’ wire, which does not

need to be connected.

5) Connect the aerial and HM5065 wiring

harness to the radio, ensuring that the

orange ‘illumination‘ wire from the audio

unit rear is connected to the ‘female’

orange wire in the HM5065 harness.

6) Insert the radio into the install sleeve. Do

not push the radio all the way into the

locking position at this stage. Insert the

radio into the install sleeve.

7) You now need to confirm that all controls

are operational.

8) The Anti-Theft code needs to be entered, to

do this, follow the instructions below.

PROCEDURE FOR ENTERING ANTI-THEFT SECURITYCODE.

To activate the security code, please follow these steps.

1) Turn on the unit.

7. If the unit screen indicates “1 CDE”, this is a message that you need to enter

the anti-theft security code.

3) The security code number can be found printed on the plastic card supplied.

4) Every Hyundai stereo has it’s own individual anti-theft security code.

Entering an incorrect code or using incorrect procedures will not activate the

stereo to an operational status.

5) The anti-theft code is made up of four computer-generated numbers.

6) For example the code may be 7963.

7) To enter code 7963 into the audio unit, always follow these steps,

5

Please note: the following operation requires the use of tuner buttons in order of

(1) to (4) only.

a) Press tuner button number one (1), seven times. (7)

b) Press tuner button number two (2), nine times. (9)

c) Press tuner button number three (3), six times. (6)

d) Press tuner button number four (4), three times. (3)

e) Check that the code shown on the screen is correct.

f) Press tuner button number five (5) once to activate the code.

8) Important:

If you have entered the incorrect anti-theft code or used an

incorrect procedure at your first attempt, the audio screen will exhibit the

following message “2 CDE”. This means you need to enter the code a

second time, taking care to follow the instructions and enter the correct

code.

9) If the stereo screen shows the message “3 CDE”, this means a 2

nd

incorrect

code was entered.

If a 3

rd

incorrect code in entered the audio unit will turn off. A period of at

least one hour must pass before attempting to re-enter the correct anti-

theft security code.

10) Confirm tuner operation for each band by:

a) Pressing the tune/seek button up or

down to search for the local MW/AM

stations. Once you have found a

station this will confirm the set is

operational MW/AM mode.

b) FM Radio. Press tune/seek button up

or down for a local FM station. Again,

when a station is selected, the tuner

operation is confirmed.

OPERATIONAL CHECKS

11) Confirm CD Mechanism operation.

a) Please insert a CD into CD aperture. Confirm that CD mechanism

is operational.

b) To remove disc – press the white eject button.

12) Confirm all four speakers are operational by performing the following checks:

a) Press volume control repetitively until screen shows wording,

Fader.

b) Turn volume control to left to check rear speakers operational.

c) Press volume control repetitively until screen shows wording,

Balance.

d) Turn volume control to left to check rear left speakers operational.

e) Turn volume control to right to check rear right speakers

operational.

f) Press volume control repetitively until screen shows wording,

Fader.

g) Turn volume control to left to check front speakers operational.

6

h) Press volume control repetitively until screen shows wording,

Balance.

7

i) Turn volume control to left to check front left speakers

operational.

j) Turn volume control to right to check front right speakers

operational.

Note: Faulty Product.

If any of the following functions fail to operate,

a) Tuner operation.

b) CD Mechanism.

c) Fader control.

d) Balance control.

Do not complete the installation of the radio

1. Remove the radio from the vehicle.

2. Repack the radio into it’s original packaging complete with

harness and owner’s manual and anti-theft security code

plastic card.

3. Return the radio to the parts department for packing and

despatch to the HANZ.

4. Please refer to operational procedures for the return of faulty

product back to the HANZ.

5. Install a new radio following above procedures.

13) Complete the installation of radio (after all of the above functions have been

confirmed to be operational), by pressing the radio firmly on the front at each

end. When you hear the sound of the click-lock, this indicates the radio is

locked into the install sleeve.

NOTE – If the radio does not easily slide all the way into the ‘locking’

position, remove the radio from the DIN install sleeve and reposition

the radio wiring harness to allow for easier installation.

• Never insert the radio using force.

• Ensure that the radio is slid into the locking position by

pressing only on the front outer ends of the unit. Please

ensure that the installer’s fingers and thumbs do not contact

the LCD panel at any stage in the installation process.

14) Confirm that the radio is secure & install the audio unit dress ring over the

front of the radio and firmly press into position ensuring that the dress ring

removal hole is on the right hand side of the dress ring.

15) Place the owners manual and Anti-Theft security card within the plastic

sleeve supplied and place in the glove box.

16) Affix the Anti-theft warning labels to the (inside of) the lower left corner of the

Drivers front window, and also to the lower right corner of the Passenger

front window, ensuring that the labels are parallel with the top of the door

line.

Audio Installation Instructions for TB Getz

1. DESCRIPTION

This bulletin provides the correct procedure for fitment of this CD Tuner into the

2002 TB Getz effective from VIN No.

99999 - HM5065E CD TUNER

2. PARTS REQUIRED

PART NAME

ILLUSTRATION

99999 - HM5065E

CD Tuner

99999 – HMCON001

Radio Wiring Harness

(Supplied with audio unit)

Foam Insulator

(Supplied with audio unit)

8

3. INSTALLATION PROCEDURE

1) Position the transit fuse into

operational Mode. This fuse is located

in the cabin fuse box, and may be

accessed via the access door in the

drivers’ side ‘knee block pocket’.

45mm

2) Remove the radio blanking plate by

carefully inserting a thin flat

screwdriver 45mm inwards from the top

edge of the blanking plate and gently

levering. (See photo)

Note: To avoid damaging the centre Facia

panel during blanking plate removal. Please

insert a small piece of cardboard (as shown)

to protect the facia while levering.

3) Disconnect the attached wiring harness

and aerial connector from the rear of

the blanking plate. (See photo)

4) Remove the adhesive backing from the

foam insulator strip (supplied with the

audio unit), and affix this insulator strip

to lower section (at the front) of the

install sleeve as shown. (See photo)

5) Connect the HM5065 wiring harness

connector to the vehicle wiring

connector.

Foam Insulator

• Check that the 1-amp fuse is secure in

the fuse holder of the HM5065

harness.

• Check that all leads are firmly affixed

into the plug of the HM5065 harness,

except for the pink ‘telephone mute’

wire, which does not need to be

connected.

6) Connect the aerial and HM5065 wiring

harness to the radio, ensuring that the

orange ‘illumination’ wire from the

audio unit rear is connected to the

‘female’ orange wire in the HM5065

harness.

Foam

Glove box

sto

pp

ers

7) To provide easier installation, lower the

glove box by removing the stoppers, on

either side of the glove

box door, and

reposition the audio unit wiring harness

from the rear.

8) Insert the radio into the install sleeve.

Do not push the radio all the way into

the locking position at this stage.

9

You now need to confirm that all audio unit functions are operational. The Anti-

Theft security code needs be entered to do this.

PROCEDURE FOR ENTERING ANTI-THEFT SECURITY CODE.

To activate the security code, please follow these steps.

1) Turn on the unit.

2) If the unit screen indicates “1 CDE”, this is a message that you need to enter

the anti-theft security code.

3) The security code number can be found printed on the plastic card supplied.

4) Every Hyundai stereo has it’s own individual anti-theft security code.

Entering an incorrect code or using incorrect procedures will not activate the

stereo to an operational status.

5) The anti-theft code is made up of four computer-generated numbers.

6) For example the code may be 7963.

7) To enter code 7963 into the audio unit, always follow these steps,

Please note: the following operation requires the use of tuner buttons in order of

(1) to (4) only.

a) Press tuner button number one (1), seven times. (7)

b) Press tuner button number two (2), nine times. (9)

c) Press tuner button number three (3), six times. (6)

d) Press tuner button number four (4), three times. (3)

e) Check that the code shown on the screen is correct.

f) Press tuner button number five (5) once to activate the code.

8) Important:

If you have entered the incorrect anti-theft code or used an

incorrect procedure at your first attempt, the audio screen will exhibit the

following message “2 CDE”. This means you need to enter the code a

second time, taking care to follow the instructions and enter the correct

code.

9) If the stereo screen shows the message “3 CDE”, this means a 2

nd

incorrect

code was entered.

10) If a 3

rd

incorrect code is entered the audio unit will turn off. A period of at

least one hour must pass before attempting to re-enter the correct anti-

theft security code.

OPERATIONAL CHECKS

11) Confirm tuner operation for each band by:

a) Pressing the tune/seek button up or down

to search for local MW/AM stations. Once

you have found a station this will confirm

10

11

that the set is operational in MW/AM

mode.

b) Press tune/seek button up or down for a

local FM station. Again, when a station is

selected the tuner operation is confirmed.

12) Confirm CD Mechanism operation.

a) Please insert a CD into CD aperture. Confirm that CD mechanism is

operational.

b) To remove disc – press the white eject button.

13) Confirm all four speakers are operational by performing the following checks:

a) Press volume control repetitively until screen shows wording, Fader.

b) Turn volume control to left to check rear speakers operational.

c) Press volume control repetitively until screen shows wording, Balance.

d) Turn volume control to left to check rear left speakers operational.

e) Turn volume control to right to check rear right speakers operational.

f) Press volume control repetitively until screen shows wording, Fader.

g) Turn volume control to left to check front speakers operational.

h) Press volume control repetitively until screen shows wording, Balance.

i) Turn volume control to left to check front left speakers operational.

j) Turn volume control to right to check front right speakers operational

Note: Faulty Product.

If any of the following functions fail to operate,

a. Tuner operation.

b. CD Mechanism.

c. Fader control.

d. Balance control.

Do not complete the installation of the radio

1. Remove the radio from the vehicle.

2. Repack the radio into it’s original packaging complete with

harness and owner’s manual and anti-theft security code plastic

card.

3. Return the radio to the parts department for packing and

despatch to the HANZ.

4. Please refer to operational procedures for the return of faulty

product back to the HANZ.

5. Install a new radio following above procedures.

14) Complete the installation of radio (after all of the above functions have been

confirmed to be operational), by pressing the radio firmly on the front at

each

end. When you hear the sound of the click-lock, this indicates the radio is

locked into the install sleeve.

Note: If the radio does not easily slide all the way into the ‘locking’

position, remove the radio from the Install sleeve, or lower the glove

box assembly and reposition the radio wiring harness to allow for

easier installation.

• Never insert the radio using force.

Ensure that the radio is slid into the locking position by

pressing only on the front outer ends of the unit. Please

ensure that the installer’s fingers and thumbs do not contact

the LCD panel at any stage in the installation process.

15) Confirm that the radio is secure & install the audio unit dress ring over the

front of the radio. Firmly press the dress ring into position, ensuring that the

removal hole is located on the right hand side.

16) Place the Owners manual and Anti-Theft security card within the plastic

sleeve supplied and place in the glove box.

17) Affix the Anti-theft warning labels onto the (inside) lower left corner of the

Drivers front window, and also to the lower right corner of the Passenger

front window, ensuring that the labels are parallel with the top of the door

line.

1. REMOVAL PROCEDURE.

1) Using the dress ring removal key

supplied, slide the thin end of the key

all the way into the removal hole on the

right hand side of the dress ring, and

hook-lift the dress ring out until you can

remove it by hand. (See photo)

2) Using the two radio removal keys

supplied, insert each key between the

radio unit and install sleeve at each

end of the radio, and gently push the

keys towards the front of the vehicle

until a clicking sound can be heard.

(See photo)

3) Gently pull both keys towards the rear

of the vehicle to remove the audio unit

from the install sleeve.

4) Disconnect the audio unit wiring and

aerial connectors, and remove the

audio unit from the vehicle.

Note: Care must be taken, not to damage the

audio unit wiring harness during removal.

12

Audio Installation Instructions for FC Lavita

13

1. DESCRIPTION

This bulletin provides the correct procedure for fitment of this CD Tuner into the

2002 LC Lavita effective from VIN No. KMHPM81CR3U068611

99999 - HM5065A CD TUNER

2. PARTS REQUIRED

PART NAME

ILLUSTRATION

99999 - HM5065A

CD Radio

99999 – HMCON001 Radio Wiring

Harness

(Supplied with audio unit)

Foam Strip

(Supplied with audio unit)

3. INSTALLATION PROCEDURE

1) Position transit fuse into operational

mode. This fuse is located under the

bonnet.

14

2) Take the two side spring clips and two

mounting screws from the plastic

storage bag supplied with the radio.

Position the side clips to each side of

the radio. Please take care to ensure

the front and rear positioning tongs of

these side spring clips are inserted into

the relevant holes in the cabinet prior

to affixing it. Affix the side spring clips

to each side of the cabinet by firmly

screwing the two mounting screws into

position.

3) Remove the radio blanking plate, by

carefully inserting a thin flat blade

screwdriver, 45mm inwards from the

top edge of the plate on both sides.

(See photo above).

45mm

Insert the screwdriver 45mm inwards from the

top edge, on both sides and remove blanking

plate with your fingers.

NOTE- Avoid damaging the upper center

Facia.

4) Disconnect the wiring harness and

aerial connector from the rear of the

blanking plate. (See photo).

Discard the

blanking plate.

5) Insert the supplied foam strip onto the

bottom surface of the radio sleeve.

Ensure the gap between the strip and

the cradle is even on both sides of the

foam strip. Firmly press down on the

strip. (See photo).

Connect the HM5064 radio wiring harness as

shown.

Ensure both gaps are

even

6) Connect the HM5065A wiring harness

connector to the vehicle connector.

(See photo).

a) Check that the fuse is secure in

the fuse holder.

b) Check that all leads are affixed

into both plugs of HM5065A

harness except the telephone

mute cable.

7) Connect the aerial and wiring harness

to the radio.

15

8)

Position the radio on an angle and

gently insert the radio into the install

sleeve.

Be sure the radio sits over the foam

strip. Ensure the strip is not pulled off

the sleeve to confirm that all controls

are operational Do not push the radio

all the way into the Locking position at

this stage.

Position the radio on an angle to assist in

sliding over the foam strip.

The Anti-Theft security code needs be

entered.

9) ANTI-THEFT SECURITY CODE INPUT PROCEDURE.

To activate the security code, please follow these steps

.

a) Turn on the stereo.

b) If the stereo screen indicates “1 CDE”, this is a message that you need

to enter the anti-theft security code.

c) The security code number can be found printed on the plastic card

supplied.

d) Every Hyundai stereo has it’s own individual anti-theft security code.

Entering an incorrect code or using incorrect procedures will not activate

the stereo to an operational status.

e) The anti-theft code is made up of four computer-generated numbers.

f) For example the code may be 7963.

g) To enter code 7963 into the stereo, always follow these steps,

Please note: the following operation requires the use of tuner buttons in order of

(1) to (4) only.

I. Press tuner button number one (1), seven times. (7)

II. Press tuner button number two (2), nine times. (9)

III. Press tuner button number three (3), six times. (6)

IV. Press tuner button number four (4), three times. (3)

V. Check that the code shown on the stereo screen is correct.

VI. Press tuner button number five (5) once to activate the code.

a) Important:

If you have entered the incorrect anti-theft code or used an

incorrect procedure on the first attempt, the stereo screen will exhibit

the following message “2 CDE”. This means you need to enter the

code a second time, taking care to follow these instructions and enter

the correct code.

b) If the stereo screen shows the message “3 CDE”, this means a 2

nd

incorrect code has been entered.

c) If a third incorrect code is entered the stereo will turn off. A period of at

least one-hour must pass before attempting to re-enter the correct anti-

theft security code number using the above procedure.

10) Confirm tuner operation.

a) AM Radio. Press tune/seek button

up or down to search for local

MW/AM stations. Once you have

found a station this will confirm the

set is operational in this mode.

b) FM Radio. Press tune/seek button

up or down to search for a local

FM station. Once you have found

16

a station this will confirm the set is

operational in this mode.

11) Confirm CD Mechanism operational.

a) Please insert a CD into CD aperture.

Confirm that CD mechanism is

operational.

b) To remove disc – press the white eject

button.

12) Confirm all four speakers are operational.

Fader and Balance control check.