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New Holland T4030F, T4040F, T4050F User manual

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SERVICE MANUAL
T4030F / T4040F / T4050F / T4060F
Tractor
Part number 47888339
English
July 2016
© 2016 CNH Industrial Italia S.p.A. All Rights Reserved.
SERVICE
MANUAL
1/4
Part number 47888339
T4030F
T4040F
T4050F
T4060F
Tractor
SERVICEMANUAL
T4030FWithcab-ModelYear2012[ZCJD09263-ZDJD10118],T4030F
Withcab[Z8JD05996-ZCJD10540],T4030FWithoutcab-ModelYear2012
[ZCJD10424-ZDJD10174],T4030FWithoutcab[Z8JD07917-ZCJD10183],
T4040FWithcab-ModelYear2012[ZCJD10607-ZDJD10900],T4040F
Withcab[Z8JD07561-ZCJD10129],T4040FWithoutcab-ModelYear2012
[ZCJD09629-ZDJD10408],T4040FWithoutcab[Z8JD05909-ZCJD10250],
T4050FWithcab-ModelYear2012[ZCJD07769-ZDJD10461],T4050F
Withcab[Z7JD01006-ZCJD10886],T4050FWithoutcab-ModelYear2012
[ZCJD11040-ZDJD09876],T4050FWithoutcab[Z8JD06807-ZCJD10135],
T4060FWithcab[ZBJD14608-ZDJD11085],T4060FWithoutcab[ZCJD06222
-ZDJD11528]
4788833915/07/2016
EN
LinkProduct/Engine
ProductMarketProductEngine
T4030FWithcab[Z8JD05996-
ZCJD10540]
AsiaPacic
F5AE9484B
T4030FWithcab[Z8JD05996-
ZCJD10540]
AustraliaNewZealandF5AE9484B
T4030FWithcab[Z8JD05996-
ZCJD10540]
EuropeF5AE9484B
T4030FWithcab[Z8JD05996-
ZCJD10540]
MiddleEastAfrica
F5AE9484B
T4030FWithoutcab[Z8JD07917-
ZCJD10183]
AsiaPacic
F5AE9484B
T4030FWithoutcab[Z8JD07917-
ZCJD10183]
AustraliaNewZealandF5AE9484B
T4030FWithoutcab[Z8JD07917-
ZCJD10183]
MiddleEastAfrica
F5AE9484B
T4030FWithoutcab[Z8JD07917-
ZCJD10183]
EuropeF5AE9484B
T4030FWithcab-ModelYear
2012[ZCJD09263-ZDJD10118]
MiddleEastAfrica
F5AE9484B
T4030FWithcab-ModelYear
2012[ZCJD09263-ZDJD10118]
EuropeF5AE9484B
T4030FWithcab-ModelYear
2012[ZCJD09263-ZDJD10118]
AustraliaNewZealandF5AE9484B
T4030FWithcab-ModelYear
2012[ZCJD09263-ZDJD10118]
AsiaPacic
F5AE9484B
T4030FWithoutcab-ModelYear
2012[ZCJD10424-ZDJD10174]
MiddleEastAfrica
F5AE9484B
T4030FWithoutcab-ModelYear
2012[ZCJD10424-ZDJD10174]
EuropeF5AE9484B
T4030FWithoutcab-ModelYear
2012[ZCJD10424-ZDJD10174]
AustraliaNewZealandF5AE9484B
T4030FWithoutcab-ModelYear
2012[ZCJD10424-ZDJD10174]
AsiaPacic
F5AE9484B
T4040FWithcab[Z8JD07561-
ZCJD10129]
AsiaPacicF5AE9484G
T4040FWithcab[Z8JD07561-
ZCJD10129]
MiddleEastAfricaF5AE9484G
T4040FWithcab[Z8JD07561-
ZCJD10129]
AustraliaNewZealand
F5AE9484G
T4040FWithcab[Z8JD07561-
ZCJD10129]
Europe
F5AE9484G
T4040FWithoutcab[Z8JD05909-
ZCJD10250]
MiddleEastAfricaF5AE9484G
T4040FWithoutcab[Z8JD05909-
ZCJD10250]
AustraliaNewZealand
F5AE9484G
T4040FWithoutcab[Z8JD05909-
ZCJD10250]
AsiaPacicF5AE9484G
T4040FWithoutcab[Z8JD05909-
ZCJD10250]
Europe
F5AE9484G
4788833915/07/2016
ProductMarketProductEngine
T4040FWithcab-ModelYear
2012[ZCJD10607-ZDJD10900]
Europe
F5AE9484G
T4040FWithcab-ModelYear
2012[ZCJD10607-ZDJD10900]
AustraliaNewZealand
F5AE9484G
T4040FWithcab-ModelYear
2012[ZCJD10607-ZDJD10900]
AsiaPacicF5AE9484G
T4040FWithcab-ModelYear
2012[ZCJD10607-ZDJD10900]
MiddleEastAfricaF5AE9484G
T4040FWithoutcab-ModelYear
2012[ZCJD09629-ZDJD10408]
Europe
F5AE9484G
T4040FWithoutcab-ModelYear
2012[ZCJD09629-ZDJD10408]
AsiaPacicF5AE9484G
T4040FWithoutcab-ModelYear
2012[ZCJD09629-ZDJD10408]
MiddleEastAfricaF5AE9484G
T4040FWithoutcab-ModelYear
2012[ZCJD09629-ZDJD10408]
AustraliaNewZealand
F5AE9484G
T4050FWithcab[Z7JD01006-
ZCJD10886]
AsiaPacicF4CE9484
T4050FWithcab[Z7JD01006-
ZCJD10886]
AustraliaNewZealand
F4CE9484
T4050FWithcab[Z7JD01006-
ZCJD10886]
Europe
F4CE9484
T4050FWithcab[Z7JD01006-
ZCJD10886]
MiddleEastAfricaF4CE9484
T4050FWithoutcab[Z8JD06807-
ZCJD10135]
AsiaPacicF4CE9484
T4050FWithoutcab[Z8JD06807-
ZCJD10135]
Europe
F4CE9484
T4050FWithoutcab[Z8JD06807-
ZCJD10135]
MiddleEastAfricaF4CE9484
T4050FWithoutcab[Z8JD06807-
ZCJD10135]
AustraliaNewZealand
F4CE9484
T4050FWithcab-ModelYear
2012[ZCJD07769-ZDJD10461]
AustraliaNewZealand
F4CE9484
T4050FWithcab-ModelYear
2012[ZCJD07769-ZDJD10461]
Europe
F4CE9484
T4050FWithcab-ModelYear
2012[ZCJD07769-ZDJD10461]
MiddleEastAfricaF4CE9484
T4050FWithcab-ModelYear
2012[ZCJD07769-ZDJD10461]
AsiaPacicF4CE9484
T4050FWithoutcab-ModelYear
2012[ZCJD11040-ZDJD09876]
AustraliaNewZealand
F4CE9484
T4050FWithoutcab-ModelYear
2012[ZCJD11040-ZDJD09876]
AsiaPacicF4CE9484
T4050FWithoutcab-ModelYear
2012[ZCJD11040-ZDJD09876]
MiddleEastAfricaF4CE9484
T4050FWithoutcab-ModelYear
2012[ZCJD11040-ZDJD09876]
Europe
F4CE9484
T4060FWithcab[ZBJD14608-
ZDJD11085]
MiddleEastAfricaF4CE9484
T4060FWithcab[ZBJD14608-
ZDJD11085]
AsiaPacicF4CE9484
4788833915/07/2016
ProductMarketProductEngine
T4060FWithcab[ZBJD14608-
ZDJD11085]
AustraliaNewZealand
F4CE9484
T4060FWithcab[ZBJD14608-
ZDJD11085]
Europe
F4CE9484
T4060FWithoutcab[ZCJD06222-
ZDJD11528]
AustraliaNewZealand
F4CE9484
T4060FWithoutcab[ZCJD06222-
ZDJD11528]
MiddleEastAfricaF4CE9484
T4060FWithoutcab[ZCJD06222-
ZDJD11528]
Europe
F4CE9484
T4060FWithoutcab[ZCJD06222-
ZDJD11528]
AsiaPacicF4CE9484
4788833915/07/2016
Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
Clutch.......................................................................................18
[18.104]Clutchhydraulicreleasecontrol....................................................18.1
[18.110]Clutchandcomponents............................................................18.2
[18.100]Clutchmechanicalreleasecontrol.................................................18.3
Transmission..............................................................................21
[21.114]Mechanicaltransmission...........................................................21.1
[21.118]Transmission/Reardrive...........................................................21.2
[21.140]Mechanicaltransmissioninternalcomponents.....................................21.3
[21.112]Powershuttletransmission.........................................................21.4
[21.134]Powershuttletransmissionexternalcontrols......................................21.5
[21.154]Powershuttletransmissioninternalcomponents..................................21.6
[21.160]Creeper............................................................................21.7
[21.162]Reverser...........................................................................21.8
[21.168]Hi-Lounit...........................................................................21.9
Four-WheelDrive(4WD)system..................................................23
[23.202]Electro-hydrauliccontrol...........................................................23.1
[23.304]Four-WheelDrive(4WD)gearbox.................................................23.2
[23.314]Driveshaft..........................................................................23.3
Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.1
[25.400]Non-poweredfrontaxle............................................................25.2
[25.102]Frontbevelgearsetanddifferential...............................................25.3
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.4
4788833915/07/2016
[25.310]Finaldrives.........................................................................25.5
Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.120]Planetaryandnaldrives..........................................................27.3
[27.126]Spurgearandnaldrives..........................................................27.4
PowerTake-Off(PTO).................................................................31
[31.101]Rearmechanicalcontrol...........................................................31.1
[31.146]FrontPowerTake-Off(PTO).......................................................31.2
Brakesandcontrols....................................................................33
[33.202]Hydraulicservicebrakes...........................................................33.1
[33.110]Parkingbrakeorparkinglock......................................................33.2
[33.220]Trailerbrakehydrauliccontrol......................................................33.3
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.300]Reservoir,cooler,andlters........................................................35.2
[35.104]Fixeddisplacementpump..........................................................35.3
[35.204]Remotecontrolvalves.............................................................35.4
[35.600]Highowhydraulics................................................................35.5
[35.100]Mainliftsystem.....................................................................35.6
[35.114]Three-pointhitchcontrolvalve.....................................................35.7
[35.116]Three-pointhitchcylinder..........................................................35.8
[35.160]Fronthitchcontrolsandlines......................................................35.9
[35.410]Headerorattachmentheightsystem............................................35.10
Hitches,drawbars,andimplementcouplings..................................37
[37.110]Rearthree-pointhitch..............................................................37.1
[37.162]Fronthitch..........................................................................37.2
Steering.....................................................................................41
4788833915/07/2016
[41.101]Steeringcontrol....................................................................41.1
[41.200]Hydrauliccontrolcomponents......................................................41.2
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.104]Ventilation..........................................................................50.2
[50.200]Airconditioning.....................................................................50.3
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.100]Harnessesandconnectors.........................................................55.2
[55.201]Enginestartingsystem.............................................................55.3
[55.301]Alternator...........................................................................55.4
[55.302]Battery..............................................................................55.5
[55.202]Coldstartaid.......................................................................55.6
[55.640]Electronicmodules.................................................................55.7
[55.048]RearPowerTake-Off(PTO)controlsystem.......................................55.8
[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls...................55.9
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem...............55.10
[55.523]Cabhitchcontrols................................................................55.11
[55.130]Rearthree-pointhitchelectroniccontrolsystem.................................55.12
[55.518]Wiperandwashersystem........................................................55.13
[55.404]Externallighting..................................................................55.14
[55.514]Cablighting......................................................................55.15
[55.511]Lightharnesses..................................................................55.16
[55.408]Warningindicators,alarms,andinstruments....................................55.17
[55.DTC]FAULTCODES..................................................................55.18
Platform,cab,bodywork,anddecals.............................................90
4788833915/07/2016
[90.150]Cab.................................................................................90.1
[90.151]Cabinterior.........................................................................90.2
[90.154]Cabdoorsandhatches............................................................90.3
4788833915/07/2016
INTRODUCTION
4788833915/07/2016
1
Contents
INTRODUCTION
NotetotheOwnerWARNINGSFORAIRCONDITIONINGSYSTEMREPAIROPERATIONS(*)
..................................................................................................3
AdviceImportantnotice.........................................................................4
SafetyrulesSAFETYREGULATIONS.........................................................5
PersonalsafetyCABAIRCONDITIONINGSYSTEM(*).......................................8
Basicinstructions...............................................................................9
Consumables.................................................................................11
Consumables.................................................................................12
(*)Seecontentforspecicmodels
4788833915/07/2016
2
INTRODUCTION
NotetotheOwnerWARNINGSFORAIRCONDITIONINGSYSTEM
REPAIROPERATIONS
T4030FWithcab-ModelY ear2012[ZCJD09263-ZDJD10118]ANZ---APAC---MEA---WE
T4030FWithcab[Z8JD05996-ZCJD10540]ANZ---APAC---MEA---WE
T4040FWithcab-ModelY ear2012[ZCJD10607-ZDJD10900]ANZ---APAC---MEA---WE
T4040FWithcab[Z8JD07561-ZCJD10129]ANZ---APAC---MEA---WE
T4050FWithcab-ModelY ear2012[ZCJD07769-ZDJD10461]ANZ---APAC---MEA---WE
T4050FWithcab[Z7JD01006-ZCJD10886]ANZ---APAC---MEA---WE
T4060FWithcab[ZBJD14608-ZDJD11085]
ANZ---APAC---MEA---WE
Startingthesystematlowtemperaturescandamagethecompressor.Onlyoperatetheairconditionerwhenthe
engineishotandthetemperatureinsidethecabisatleast20°C(68.00°F).
Whendisconnectingthehoses,closetheendswithplasticcapstopreventforeignmatterandhumidityfromgetting
insidethehoses.
Handlethethermostaticsensorcarefullytoavoiddamagethatmaypreventefcientsystemoperation.
Alwaysusetwospannerstounscrewthehosettingstoavoidtwistingthetting.
Donotuseanytypeofengineoiltolubricatethecompressorandthesystem.
Neverleavethecompressoroilcontaineropen,alwaysmakesurethatitistightlyclosed.Ifleftexposedtheoilwill
absorbhumidityfromtheairandmay,subsequently,damagethesystem.
Donottransfercompressoroilfromtheoriginalcontainertoanothercontainer.
Donotintroduceanyadditivestothecompressoroil.Anyadditionalsubstancescouldcontainelementswhichare
incompatiblewiththechemicalbaseoftherefrigerantandthusalteritscharacteristics.
Checkthatthethermostaticsensoriscorrectlyinsertedinthensontheevaporatortoensureefcientsystemoper-
ation.
4788833915/07/2016
3
INTRODUCTION
AdviceImportantnotice
AllmaintenanceandrepairworkdescribedinthismanualmustbeperformedexclusivelybyNEWHOLLANDservice
technicians,instrictaccordancewiththeinstructionsgivenandusinganyspecictoolsnecessary.Anyoneperforming
theoperationsdescribedhereinwithoutstrictlyfollowingtheinstructionsispersonallyresponsibleforanyeventual
injuryordamagetoproperty.
4788833915/07/2016
4
INTRODUCTION
SafetyrulesSAFETYREGULATIONS
TOPREVENTACCIDENTS
Mostaccidentsorinjuriesthatoccurinworkshopsaretheresultofnon--observanceofsimpleandfundamentalsafety
regulations.
Forthisreason,INMOSTCASESTHESEACCIDENTSCANBEAVOIDED:byforeseeingpossiblecausesandcon-
sequentlyactingwiththenecessarycautionandcare.
Accidentsmayoccurwithalltypesofvehicle,regardlessofhowwellitwasdesignedandbuilt.
Acarefulandjudiciousservicetechnicianisthebestguaranteeagainstaccidents.
Preciseobservanceofthemostbasicsafetyruleisnormallysufcienttoavoidmanyseriousaccidents.
DANGER:Nevercarryoutanycleaning,lubricationormaintenanceoperationswhentheengineisrunning.
GENERAL
•
Carefullyfollowspeciedrepairandmaintenanceprocedures.
•
Donotwearrings,wristwatches,jewellery,unbuttonedorloosearticlesofclothingsuchas:ties,tornclothing,
scarves,openjacketsorshirtswithopenzipsthatmayremainentangledinmovingparts.
Itisadvisedtowearapprovedsafetyclothing,e.g:non--slipfootwear,gloves,safetygoggles,helmets,etc.
•
Donotcarryoutrepairoperationswithsomeonesittinginthedriver’sseat,unlessthepersonisatrainedtechnician
whoisassistingwiththeoperationinquestion.
•
Operatethevehicleandusetheimplementsexclusivelyfromthedriver’sseat.
•
Donotcarryoutoperationsonthevehiclewiththeenginerunning,unlessspecicallyindicated.
•
Stoptheengineandensurethatallpressureisrelievedfromhydrauliccircuitsbeforeremovingcaps,covers,valves,
etc.
•
Allrepairandmaintenanceoperationsmustbecarriedoutusingextremecareandattention.
•
Servicestepsandplatformsusedinaworkshoporintheeldshouldbebuiltincompliancewiththesafetyrulesin
force.
•
Disconnectthebatteriesandlabelallcontrolstoindicatethatthevehicleisbeingserviced.Blockthemachineand
allequipmentwhichshouldberaised.
•
Donotcheckorllfueltanks,accumulatorbatteries,norusestartingliquidwhensmokingornearnakedames,
astheseuidsareinammable.
•
Brakesareinoperativeifmanuallyreleasedforrepairormaintenancepurposes.
Insuchcases,themachineshouldbekeptconstantlyundercontrolusingblocksorsimilardevices.
•
Thefuelnozzleshouldalwaysbeincontactwiththellingaperture.Maintainthispositionuntilllingoperations
arecompletedinordertoavoidpossiblesparkscausedbytheaccumulationofstaticelectricity.
•
Onlyusespeciedtowingpointsfortowingthetractor,connectpartscarefully.Makesurethatallpinsand/orlocks
aresecuredinpositionbeforeapplyingtraction.
Neverremainnearthetowingbars,cablesorchainsthatareoperatingunderload
•
Transportvehiclesthatcannotbedrivenusingatraileroralow--loadingplatformtrolley,ifavailable.
•
Whenloadingorunloadingthevehiclefromthetrailer(orothermeansoftransport),selectaatareacapable
ofsustainingthetrailerortruckwheels,rmlysecurethetractortothetruckortrailerandlockthewheelsinthe
position.
•
Electricheaters,battery--chargersandsimilarequipmentmustonlybepoweredbyauxiliarypowersupplieswith
efcientgroundinsulationtoavoidelectricalshockhazards.
•
Alwaysusesuitablehoistingorliftingdeviceswhenraisingormovingheavyparts.
•
Takeextracareifbystandersarepresent.
•
Neverpourgasolineordieseloilintoopen,wideandlowcontainers.
•
Neverusegasoline,dieseloilorotherinammableliquidsascleaningagents.Usenon-ammablenon-toxicpro-
prietarysolvents.
•
Wearsafetygoggleswithsideguardswhencleaningpartswithcompressedair.
•
Limittheairpressuretoamaximumof2.1bar(30.5psi),accordingtolocalregulations.
4788833915/07/2016
5
INTRODUCTION
•
Donotruntheengineinconnedspaceswithoutsuitableventilation.
•
Donotsmoke,usenakedames,orcausesparksintheareawhenfuelllingorhandlinghighlyinammableliquids.
•
Neverusenakedamesforlightingwhenworkingonthemachineorcheckingforleaks.
•
Allmovementsmustbecarriedoutcarefullywhenworkingunder,onornearthevehicleandwearprotectiveequip-
ment:helmets,gogglesandspecialfootwear.
•
Whencarryingoutcheckswiththeenginerunning,requesttheassistanceofanoperatorinthedriver’sseat.The
operatormustmaintainvisualcontactwiththeservicetechnicianatalltimes.
•
Ifoperatingoutsidetheworkshop,positionthevehicleonaatsurfaceandlockinposition.Ifworkingonaslope,
lockthevehicleinpositionandmovetoaatareaassoonasissafelypossible.
•
Damagedorbentchainsorcablesareunreliable.Donotusethemforliftingortowing.
Alwaysusesuitableprotectivegloveswhenhandlingchainsorcables.
•
Chainsshouldalwaysbesafelysecured.Ensurethatfasteningdeviceisstrongenoughtoholdtheloadforeseen.
Nopersonsshouldstopnearthefasteningpoint,trailingchainsorcables.
•
MaintenanceandrepairoperationsmustbecarriedoutinaCLEANandDRYarea,eliminateanywateroroilspillage
immediately.
•
Donotcreatepilesofoilorgrease--soakedragsastheyrepresentaseriousrehazard;storetheminaclosed
metalcontainer.
Beforestartingthevehicleorimplements,makesurethatthedriver’sseatislockedinpositionandalwayscheck
thattheareaisfreeofpersonsorobstacles.
•
Emptypocketsofallobjectsthatmayfallunobservedintothevehiclepartswhendisassembled.
•
Inthepresenceofprotrudingmetalparts,useprotectivegogglesorgoggleswithsideguards,helmets,special
footwearandgloves.
•
Handleallpartscarefully,donotputyourhandsorngersbetweenmovingparts,wearsuitablesafetyclothing--
safetygoggles,glovesandshoes.
WELDINGOPERATIONS
•
Whenwelding,useprotectivesafetydevices:tintedsafetygoggles,helmets,specialoveralls,glovesandfootwear.
Allpersonspresentintheareawhereweldingistakingplacemustweartintedgoggles.
NEVERLOOKATTHEWELDINGARCIFYOUREYESARENOTSUITABLYPROTECTED.
•
Wherepossible,removethepartortoolthatrequiresarcweldingfromthetractor.
•
Disconnectbothbatteryleads.Isolatethecableendstoavoidcontactwitheachotherandthetractor.
•
Positiontheweldergroundclampasnearaspossibletotheareawhereweldingistakingplace.
•
Removetheelectroniccontrolunitslocatedonthetractorifweldingistobecarriedoutnearthesecontrolunits.
•
Neverallowweldingcablestolayon,nearoracrossanyelectricalwiringorelectroniccomponentwhileweldingis
inprogress.
•
Metalcablestendtofraywithrepeateduse.Alwaysusesuitableprotectivedevices(gloves,goggles,etc.)when
handlingcables.
STARTUP
•
Neverstarttheengineinconnedspacesthatarenotequippedwithadequateventilationforexhaustgasextraction.
•
Neverplacethehead,body,limbs,feet,handsorngersnearfansorrotatingbelts.
ENGINE
•
Alwaysloosentheradiatorcapslowlybeforeremovingittoallowanyremainingpressureinthesystemtobedis-
charged.Coolantshouldbetoppeduponlywhentheengineisstoppedoridleifhot.
•
Neverllupwithfuelwhentheengineisrunning,especiallyifhot,inordertopreventtheoutbreakofreasaresult
offuelspillage
•
Nevercheckoradjustfanbelttensionwhentheengineisrunning.
Neveradjustthefuelinjectionpumpwhenthevehicleismoving.
4788833915/07/2016
6
INTRODUCTION
•
Neverlubricatethevehiclewhentheengineisrunning.
ELECTRICALSYSTEMS
•
Ifitisnecessarytouseauxiliarybatteries,rememberthatbothendsofthecablesmustbeconnectedasfollows:
(+)with(+)and(-)with(-).
•
Avoidshort-circuitingtheterminals.GASRELEASEDFROMBATTERIESISHIGHLYINFLAMMABLE.
•
Duringcharging,leavethebatterycompartmentuncoveredtoimproveventilation.
•
Nevercheckthebatterychargeusing”jumpers”(metalobjectsplacedontheterminals).
•
Avoidsparksoramesnearthebatteryzonetopreventexplosionhazards.
•
Beforeservicingoperations,checkforfuelorcurrentleaks.Eliminateanyeventualleaksbeforestartingwork.
•
Neverchargebatteriesinconnedspaces.Makesurethatthereisadequateventilationinordertopreventacci-
dentalexplosionhazardsasaresultoftheaccumulationofgasesreleasedduringchargingoperations.
•
Alwaysdisconnectthebatterybeforeperforminganykindofservicingontheelectricalsystem.
HYDRAULICSYSTEMS
•
Someuidslowlycomingoutfromaverysmallportcanbealmostinvisibleandbestrongenoughtopenetratethe
skin.Checkforleaksusingapieceofcardboard,NEVERUSEHANDS.
•
Ifanyliquidpenetratesskintissue,callformedicalaidimmediately
•
Seriousskininfectionsmayresultifmedicalattentionisnotgiven.
•
Usethespecictoolswhencheckingpressurevaluesonthehydraulicsystem.
WHEELSANDTYRES
•
Checkthatthetyresarecorrectlyinatedatthepressurespeciedbythemanufacturer.
Periodicallycheckpossibledamagestotherimsandtyres.
•
Standawayfrom(atthesideof)thetirewhencheckinginationpressure.
•
Onlycheckpressurewhenthevehicleisunloadedandthetiresarecold,toavoidincorrectreadingsasaresultof
over--pressure.
•
Donotre--usepartsofrecoveredwheelsasincorrectweldingorbrazingmayheatthematerial,causingittoweaken
andeventuallydamageorbreakthewheel.
•
Nevercut,norweldarimwiththeinatedtyreassembled.
•
Whenremovingthewheels,lockboththefrontandrearvehiclewheels.
•
Alwayspositionsupportstandswhenraisingthevehicle,inordertoconformtocurrentsafetyregulations.
•
Deatethetyrebeforeremovinganyobjectcaughtintothetyretread.
•
Neverinatetiresusinginammablegases;thiscouldcauseanexplosionandputoperatorsafetyatrisk.
REMOVALANDRE-FITTING
•
Liftandhandleallheavypartsusingsuitableliftingequipmentandmakesurethatallslingsandhooksarecorrectly
secured.
•
Handleallpartscarefullyduringliftingoperations,keepaneyeonthepersonnelworkingneartheloadtobelifted.
Neverinserthandsorngersbetweenparts,alwayswearapprovedaccidentpreventionclothing(goggles,gloves
andworkboots).
•
Avoidtwistingchainsormetalcablesandalwayswearsafetygloveswhenhandlingcablesorchains.
4788833915/07/2016
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INTRODUCTION
PersonalsafetyCABAIRCONDITIONINGSYSTEM
T4030FWithcab-ModelY ear2012[ZCJD09263-ZDJD10118]ANZ---APAC---MEA---WE
T4030FWithcab[Z8JD05996-ZCJD10540]ANZ---APAC---MEA---WE
T4040FWithcab-ModelY ear2012[ZCJD10607-ZDJD10900]ANZ---APAC---MEA---WE
T4040FWithcab[Z8JD07561-ZCJD10129]ANZ---APAC---MEA---WE
T4050FWithcab-ModelY ear2012[ZCJD07769-ZDJD10461]ANZ---APAC---MEA---WE
T4050FWithcab[Z7JD01006-ZCJD10886]ANZ---APAC---MEA---WE
T4060FWithcab[ZBJD14608-ZDJD11085]
ANZ---APAC---MEA---WE
SAFETYREGULATIONS
•
Therefrigerantmustbehandledwithgreatcareinordertoavoidpersonalinjury;alwaysusesafetygogglesand
gloves.
•
Liquidrefrigerantcancausefreezingoftheskinandseriousdamagetotheeyes,sometimesresultinginpermanent
blindness.
•
Keeptherefrigerantcontainerawayfromheatsources.Heatwillcauseanincreaseinpressureoftherefrigerant
andcouldcausethecontainertoexplode.
•
Ifrefrigerantcomesintocontactwithanakedameorahotmetalsurfaceitproducesatoxicgas,whichisdanger-
ousifinhaled.
•
Inordertoavoidaccidentsfollowthesimpleprecautionsdescribedbelow.
•
Theoperationofemptyingandchargingthesystemmustbecarriedoutinawell-ventilatedarea,wellawayfrom
anynakedames.
•
Duringthechargingandemptyingoperations,takethenecessaryprecautionstoprotectthefaceandaboveallthe
eyesfromaccidentalcontactwithrefrigerant.
•
Intheeventofanaccident,proceedasfollows:
-ifrefrigerantsplashesintotheeyes,washimmediatelywithafewdropsofmineraloil,thenwashthemthoroughly
withasolutionofboricacidandwater(onespoonfulofacidin1/4cupofwater)andseekmedicalassistance
immediately.
-freezingoftheskincausedbycontactwithliquidrefrigerantmaybetreatedbygraduallywarmingtheinjuredarea
withcoldwater,followedbytheapplicationofagreasycream.Requestmedicalassistance.
-theairconditioningsystemcontainsamixtureofrefrigerantandoilunderhighpressure;undernocircumstances
loosenpipettings/unionsorworkonthepipeswithouthavingrstdrainedthesystem.
-donotloosenorremovethecompressoroillevelcheckcapwiththesystempressurized.
-donotheattherefrigerantcontainer.Ifthetemperatureexceeds50°C(122.00°F)thepressurewillincreasevery
rapidly.
-keeptheairconditioningsystemawayfromheatsourcestopreventexplosionsasaresultofanincreasein
pressureinthesystempiping.
•
Whentransferringrefrigerantfromonecontainertoanother,onlyusehomologatedliquidrefrigerantcontainers
equippedwithsafetyvalves.
•
Neverllliquidrefrigerantcontainersover80%(80.0%)oftheirmaximumcapacity.
•
Donotmodifythesettingsofsafetyvalvesandthecontroldevices.
•
Neverconnecttherecovery/recyclingandevacuation/chargingstationstoelectricalpoweroutletswithvoltages
otherthanthosespecied;donotleavethestationspoweredupunlesstheyaretobeusedimmediately.
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INTRODUCTION
Basicinstructions
Battery
Beforecarryingoutanykindofserviceoperationdisconnectandisolatethebatterynegativelead,unlessotherwise
requestedforspecicoperations(e.g:operationsthatrequiretheenginerunning).Oncethespecicoperationhas
beencompleted,disconnecttheleadinordertocompletetheoperation.
Shimming
Foreachadjustmentoperation,selectadjustingshimsandmeasureindividuallyusingamicrometer,thenaddup
therecordervalues:Donotrelyonmeasuringtheentireshimmingset,whichmaybeincorrect,ortheratedvalue
indicatedforeachonshim.
Rotatingshaftseals
Forcorrectrotatingshaftsealinstallation,proceedasfollows:
−Beforeassembly,allowthesealtosoakintheoilitwillbesealingforatleastthirtyminutes.
−Thoroughlycleantheshaftandcheckthattheworkingsurfaceontheshaftisnotdamaged.
−Positionthesealinglipfacingtheuid;withhydrodynamiclips,takeintoconsiderationtheshaftrotationdirection
andpositionthegroovessothattheywilldeviatetheuidtowardstheinnersideoftheseal.
−Smearthesealinglipwithathinlayeroflubricant(useoilratherthangrease)andllthegapbetweenthesealing
lipandthedustlipondoublelipsealswithgrease.
−Insertthesealinitsseatandpressdownusingaatpunch;donottapthesealwithahammerormallet.
−Whilstinsertingtheseal,checkthattheitisperpendiculartotheseat;oncesettled,makesurethatitmakescontact
withthethrustelement,ifrequired.
−T opreventdamagingtheseallipontheshaft,positionaprotectiveguardduringinstallationoperations.
O-ringseals
LubricatetheO-ringsealsbeforeinsertingthemintheseats,thiswillpreventthemfromoverturningandtwisting,
whichwouldjeopardisesealingefciency.
Sealingcompounds
ApplyoneofthefollowingsealingcompoundsonthematingsurfacesmarkedwithanX:LOCTITE®518™,LOCTITE®
5205.
Beforeapplyingthesealingcompound,preparethesurfacesasfollows:
−Removeanyincrustationsusingawirebrush.
−Thoroughlyde-greasethesurfacesusingoneofthefollowingcleaningagents:trichlorethylene,petrolorawater
andsodasolution.
Bearings
Wheninstallingbearingsitisadvisedto:
−Heatthebearingsto80-90°Cbeforettingontheshafts.
−Allowthebearingstocoolbeforeinstallingthemfromtheoutside.
Springpins
Whenttingsplitsocketelasticpins,ensurethatthepinnotchispositionedinthedirectionoftheforcerequiredto
stressthepin.
Spiralspringpinsdonotrequirespecialpositioning.
Spareparts
Usegenuinepartsonly.
Onlygenuinesparepartsguaranteethesamequality,durationandsafetyastheyarethesamepartsthatareassem-
bledduringproduction.
Onlygenuinepartscanofferthisguarantee.
Whenorderingspareparts,alwaysprovidethefollowinginformation:
4788833915/07/2016
9
INTRODUCTION
−Tractormodel(commercialname)andframenumber.
−Enginetypeandnumber.
−Partnumberoftheorderedpart,whichcanbefoundinthe“SparePartsCatalogue”usedfororderprocessing.
Notesforequipment
ThetoolsthatNEWHOLLANDproposeandillustrateinthismanualare:
−SpecicallyresearchedanddesignedforusewithNEWHOLLANDvehicles.
−Necessarytomakereliablerepair.
−Accuratelybuiltandstrictlytestedtoofferefcientandlong-lastingworkingmeans
Byusingthesetools,repairpersonnelwillbenetfrom:
−Operatinginoptimaltechnicalconditions.
−Obtainingthebestresults.
−Savingtimeandeffort;
−Workinginsafeconditions.
Importantnotes
Wearlimitvaluesindicatedforcertainpartsarerecommended,butnotbinding.Theterms“front”,“rear”,“right-hand”
and“left-hand”(whenreferredtodifferentparts)areintendedasseenfromthedrivingpositionwiththetractorinthe
normaldirectionofmovement.
Movingthetractorwiththebatteryremoved
Externalpowersupplycablesshouldonlybeconnectedtotherespectivepositiveandnegativecableterminals,using
efcientclampsthatguaranteeadequateandsecurecontact.
Disconnectallservices(lights,windshieldwipers,etc.)beforestartingthevehicle.
Ifthevehicleelectricalsystemrequireschecking,carryoutoperationswiththepowersupplyconnected;Oncecheck-
ingiscompleted,disconnectallservicesandswitchoffthepowersupplybeforedisconnectingthecables.
4788833915/07/2016
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INTRODUCTION
Consumables
Componenttobelled
ortoppedup
Qty.
Recommended
NEWHOLLAND
products
NEWHOLLAND
specications
International
specications
Coolingsystem:
Lesscab
10.5l(2.77USgal)
Withcab
13.5l(3.57USgal)
WaterandNEW
HOLLANDAMBRA
AGRIFLUliquid50%
+50%
NH900A
−
Windscreenwasher
reservoir
2l(0.53USgal)
Waterandcleaning
uid
−−
Fueltank:
Tank
77l(20.34USgal)
Reducedtank
67l(17.7USgal)
Decantedandltered
dieselfuel
−−
Engineoilsump:
T4030FandT4040F
8.5l(2.25USgal)
NEWHOLLAND
AMBRASUPER
GOLD15W-40
NH330HSAE
15W-40
T4050FandT4060F
9.5l(2.51USgal)
NEWHOLLAND
AMBRAAUTO
SUPREME10W-30
NH324HSAE
15W-40
APICH-4
ACEAE7/E5
Brakecircuit
0.5l(0.13USgal)
Withfrontbrakes
0.2l(0.05USgal)
NEWHOLLAND
AMBRABRAKE
LHM
NH610A
ISO7308
Frontaxle:
Housingcasing
2.8l(0.74USgal)
Finaldriveswithout
brakes(each)
1.0l(0.26USgal)
Finaldriveswith
brakes(each)
1.75l(0.46USgal)
Reartransmission(bevel
drive,naldrivesand
brakes),gearbox,
hydrauliclift,P .T.O.
andhydraulicsteering
44l(11.62USgal)
NEWHOLLAND
AMBRAMULTIG
134™HYDRAULIC
TRANSMISSION
OIL
NH410B
APIGL-4
ISO32/46
SAE10W30
APIGL-5
MIL-L-2105D
SAE80W-90
Greasettings
−
NEWHOLLAND
AMBRAGR-9
MULTI-PURPOSE
GREASE
NH710A
NLGI2
4788833915/07/2016
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