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New Holland TD5.115, TD5.105, TD5.85, TD5.95 User manual

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SERVICE MANUAL
TD5.85 / TD5.95 / TD5.105 / TD5.115
Tractor
TD5.85
TD5.95
TD5.105
TD5.115
Tractor
Part number 48194617
English
September 2017
© 2017 CNHI International. All Rights Reserved.
SERVICE
MANUAL
1/1
Part number 48194617
LinkProduct/Engine
ProductMarketProductEngine
TD5.105TD5.105CAB4WD
Europe
F5DFL413J*A001
TD5.105TD5.105ROPS4WD
Europe
F5DFL413J*A001
TD5.115TD5.115CAB4WD
Europe
F5DFL413H*A002
TD5.115TD5.115ROPS4WD
Europe
F5DFL413H*A002
TD5.85TD5.85ROPS4WD
Europe
F5DFL413L*A001
TD5.85TD5.85CAB4WD
Europe
F5DFL413L*A001
TD5.95TD5.95CAB2WD
Europe
F5DFL413K*A001
TD5.95TD5.95ROPS4WD
Europe
F5DFL413K*A001
TD5.95TD5.95CAB4WD
Europe
F5DFL413K*A001
4819461727/09/2017
Contents
INTRODUCTION
Engine.......................................................................................10
[10.501]ExhaustGasRecirculation(EGR)exhausttreatment..............................10.1
Clutch.......................................................................................18
[18.110]Clutchandcomponents............................................................18.1
Transmission..............................................................................21
[21.114]Mechanicaltransmission...........................................................21.1
[21.140]Mechanicaltransmissioninternalcomponents.....................................21.2
[21.112]Powershuttletransmission.........................................................21.3
[21.154]Powershuttletransmissioninternalcomponents..................................21.4
[21.120]Gearbox............................................................................21.5
[21.160]Creeper............................................................................21.6
[21.162]Reverser...........................................................................21.7
Four-WheelDrive(4WD)system..................................................23
[23.202]Electro-hydrauliccontrol...........................................................23.1
Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.1
[25.102]Frontbevelgearsetanddifferential...............................................25.2
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.3
[25.400]Non-poweredfrontaxle............................................................25.4
Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.124]Finaldrivehub,steeringknuckles,andshafts.....................................27.3
PowerT ake-Off(PTO).................................................................31
[31.101]Rearmechanicalcontrol...........................................................31.1
4819461727/09/2017
Brakesandcontrols....................................................................33
[33.202]Hydraulicservicebrakes...........................................................33.1
[33.220]Trailerbrakehydrauliccontrol......................................................33.2
[33.224]Trailerbrakepneumaticcontrol....................................................33.3
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.104]Fixeddisplacementpump..........................................................35.2
[35.525]Auxiliaryhydraulicvalvesandlines................................................35.3
[35.100]Mainliftsystem.....................................................................35.4
Steering.....................................................................................41
[41.200]Hydrauliccontrolcomponents......................................................41.1
[41.206]Pump...............................................................................41.2
[41.216]Cylinders...........................................................................41.3
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
Cabclimatecontrol.....................................................................50
[50.200]Airconditioning.....................................................................50.1
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.100]Harnessesandconnectors.........................................................55.2
[55.525]Cabenginecontrols................................................................55.3
[55.015]Enginecontrolsystem..............................................................55.4
[55.201]Enginestartingsystem.............................................................55.5
[55.301]Alternator...........................................................................55.6
[55.302]Battery..............................................................................55.7
[55.202]Coldstartaid.......................................................................55.8
[55.011]Fueltanksystem...................................................................55.9
[55.010]Fuelinjectionsystem.............................................................55.10
4819461727/09/2017
[55.014]Engineintakeandexhaustsystem...............................................55.11
[55.013]Engineoilsystem................................................................55.12
[55.640]Electronicmodules...............................................................55.13
[55.024]Transmissioncontrolsystem.....................................................55.14
[55.048]RearPowerTake-Off(PTO)controlsystem.....................................55.15
[55.049]FrontPowerTake-Off(PTO)controlsystem.....................................55.16
[55.512]Cabcontrols......................................................................55.17
[55.130]Rearthree-pointhitchelectroniccontrolsystem.................................55.18
[55.408]Warningindicators,alarms,andinstruments....................................55.19
Platform,cab,bodywork,anddecals.............................................90
[90.150]Cab.................................................................................90.1
4819461727/09/2017
4819461727/09/2017
INTRODUCTION
4819461727/09/2017
1
Contents
INTRODUCTION
NotetotheOwner..............................................................................3
Safetyrules.....................................................................................5
Consumables...................................................................................8
4819461727/09/2017
2
INTRODUCTION
NotetotheOwner
Generalinstructions
Importantnotice
AllmaintenanceandrepairoperationsdescribedinthismanualshouldbecarriedoutexclusivelybytheNEWHOL-
LANDauthorisedworkshops.Allinstructionsdetailedshouldbecarefullyobservedandspecialequipmentindicated
shouldbeusedifnecessary.
Everyonewhocarriesoutserviceoperationsdescribedwithoutcarefullyobservingtheseprescriptionswillbedirectly
responsibleofderivingdamages.
Shimming
Ateachadjustment,selectadjustingshims,measurethemindividuallyusingamicrometerandthensumuprecorded
values.Donotrelyonmeasuringthewholeshimmingset,whichmaybeincorrect,oronratedvalueindicatedfor
eachshim.
Rotatingshaftseals
Tocorrectlyinstallrotatingshaftseals,observethefollowinginstructions:
•
Letthesealsoakintothesameoilasitwillsealforatleasthalfanhourbeforemounting.
•
Thoroughlycleantheshaftandensurethattheshaftworkingsurfaceisnotdamaged.
•
Placethesealingliptowardstheuid.Incaseofahydrodynamiclip,considertheshaftrotationdirectionandorient
groovesinorderthattheydeviatetheuidtowardstheinnersideoftheseal.
•
Coatthesealinglipwithathinlayeroflubricant(oilratherthangrease)andllwithgreasethegapbetweenthe
sealinglipandthedustlipofdoublelipseals.
•
Insertthesealintoitsseatandpressitdownusingaatpunch.Donotapthesealwithahammeroradrift.
•
Takecaretoinsertthesealperpendicularlytoitsseatwhileyouarepressingit.Oncethesealissettled,ensure
thatitcontactsthethrustelementifrequired.
•
Topreventdamagingthesealinglipagainsttheshaft,placeasuitableprotectionduringinstallation.
O-rings
LubricatetheO-ringsbeforeinsertingthemintotheirseats.ThiswillpreventtheO-ringsfromrollingoverandtwine
duringmountingwhichwilljeopardisesealing.
Sealers
Applyoneofthefollowingsealers:RTVSILMATE,RHODORSILCAF1,orLOCTITE®PIASTICGASKEToverthemating
surfacesmarkedwithanX.
Beforeapplyingthesealer,preparethesurfaceasfollows:
•
Removepossiblescalesusingametalbrush.
•
Thoroughlydegreasethesurfacesusingoneofthefollowingcleaningagent:trichlorethylene,petrolorawaterand
sodasolution.
Bearings
Itisadvisabletoheatthebearingsto80–90°C(176–194°F)beforemountingthemontheirshaftsandcoolthem
downbeforeinsertingthemintotheirseatswithexternaltapping.
Rollpins
Whenttingstraightrollpins,ensurethatthepinnotchisorientedinthedirectionoftheefforttostressthepin.Coil
rollpinscanbeinstalledinanyposition.
4819461727/09/2017
3
INTRODUCTION
Notesforspareparts
UseexclusivelygenuineNEWHOLLANDspareparts.
Onlygenuinepartsguaranteesamequality,life,safetyasoriginalcomponentsastheyarethesameasmountedin
production.
OnlytheNEWHOLLANDgenuinesparepartscanofferthisguarantee.
Allsparepartsordersshouldbecompletewiththefollowingdata:
•
Tractormodel(commercialname)andframenumber.
•
Enginetypeandnumber.
•
Partnumberoftheorderedpart,whichcanbefoundonthe“Microches”orthe“Sparepartscatalogue”,whichis
thebasefororderprocessing.
Notesforequipment
EquipmentwhichNEWHOLLANDproposesandshowsinthismanualareasfollows:
•
StudiedanddesignedexpresslyforuseonNEWHOLLANDtractors.
•
Necessarytomakeareliablerepair.
•
Accuratelybuiltandstrictlytestedtoofferefcientandlong-lastingworkingmeans.
Wealsoremindtherepairpersonnelthathavingtheseequipmentmeans:
•
Workinoptimaltechnicalconditions.
•
Obtainbestresults.
•
Savetimeandeffort.
•
Workmoresafely.
Notices
Wearlimitsindicatedforsomedetailsshouldbeintendedasadvised,butnotbindingvalues.Thewords“front”,“rear”,
“righthand”,and“lefthand”referredtothedifferentpartsshouldbeintendedasseenfromtheoperator’sseatoriented
tothenormalsenseofmovementofthetractor.
Howtomovethetractorwiththebatteryremoved
Cablesfromtheexternalpowersupplyshouldbeconnectedexclusivelytotherespectiveterminalsofthetractor
positiveandnegativecablesusingpliersingoodconditionwhichallowproperandsteadycontact.
Disconnectallservices(lights,wind-shieldwipers,etc.)beforestartingthetractor
Ifitisnecessarytocheckthetractorelectricalsystem,checkitonlywiththepowersupplyconnected.Atcheckend,
disconnectallservicesandswitchthepowersupplyOffbeforedisconnectingthecables.
4819461727/09/2017
4
INTRODUCTION
Safetyrules
Payattentiontothissymbol
Thiswarningsymbolpointsoutimportantmessagesinvolvingpersonalsafety.Carefullyreadthe
safetyrulescontainedhereinandfollowadvisedprecautionstoavoidpotentialhazardsandsafeguard
yoursafetyandpersonalintegrity.Inthismanualyouwillndthissymboltogetherwiththefollowing
key-words:
WARNING–Itgiveswarningaboutimproperrepairoperationsandderivingpotentialconsequences
affectingtheservicetechnician’spersonalsafety.
DANGER–Itgivesspecicwarningaboutpotentialdangersforpersonalsafetyoftheoperatororother
personsdirectlyorindirectlyinvolved.
Topreventaccidents
Mostaccidentsandpersonalinjuriestakingplaceinworkshopsareduefromnon-observanceofsomesimpleand
essentialprudentialruleandsafetyprecautions.Forthisreason,INMOSTCASESTHEYCANBEAVOIDED.It
sufcestoforeseepossiblecausesandactconsequentlywithnecessarycautionandcare.
Thepossibilitythatanaccidentmightoccurwithanytypeofmachinesshouldnotbedisregarded,nomatterhowwell
themachineinquestionwasdesignedandbuilt.
Awiseandcarefulservicetechnicianisthebestprecautionsagainstaccidents.
Carefulobservanceofthisonlybasicprecautionwouldbeenoughtoavoidmanysevereaccidents.
DANGER:Nevercarryoutanycleaning,lubricationormaintenanceoperationswhentheengineisrunning.
Safetyrules
Generalities
•
Carefullyfollowspeciedrepairandmaintenanceprocedures.
•
Donotwearrings,wristwatches,jewels,unbuttonedorappingclothingsuchasties,tornclothes,scarves,open
jacketsorshirtswithopenzipswhichcouldgetholdintomovingparts.Weadvisetouseapprovedsafetyclothing
suchasanti-slippingfootwear,gloves,safetygoggles,helmets,etc.
•
Nevercarryoutanyrepaironthemachineifsomeoneissittingontheoperator’sseat,exceptiftheyarecertied
operatorstoassistintheoperationtobecarriedout.
•
Neveroperatethemachineoruseattachmentsfromaplaceotherthansittingattheoperator’sseat.
•
Nevercarryoutanyoperationonthemachinewhentheengineisrunning,exceptwhenspecicallyindicated.
•
Stoptheengineandensurethatallpressureisrelievedfromhydrauliccircuitsbeforeremovingcaps,covers,valves,
etc.
•
Allrepairandmaintenanceoperationsshouldbecarriedoutwiththegreatestcareandattention.
•
Servicestairsandplatformsusedinaworkshoporintheeldshouldbebuiltincompliancewiththesafetyrulesin
force.
•
Disconnectthebatteriesandlabelallcontrolstowarnthatthetractorisbeingserviced.Blockthemachineandall
equipmentwhichshouldberaised.
•
Nevercheckorllfueltanksandaccumulatorbatteries,norusestartingliquidifyouaresmokingornearopen
amesassuchuidsareammable.
•
Brakesareinoperativewhentheyaremanuallyreleasedformaintenancepurposes.Insuchcases,themachine
shouldbekeptconstantlyundercontrolusingblocksorsimilardevices.
•
Thefuelllinggunshouldremainalwaysincontactwiththellerneck.Maintainthiscontactuntilthefuelstops
owingintothetanktoavoidpossiblesparksduetostaticelectricitybuildup.
•
Useexclusivelyspeciedtowingpointsfortowingthetractor.Connectpartscarefully.Ensurethatforeseenpins
and/orlocksaresteadilyxedbeforeapplyingtraction.Donotstopneartowingbars,cablesorchainsworking
underload.
4819461727/09/2017
5
INTRODUCTION
•
Totransferafailedtractor,useatraileroralowloadingplatformtrolleyifavailable.
•
Toloadandunloadthemachinefromthetransportationmean,selectaatareaprovidingarmsupporttothe
trailerortruckwheels.Firmlytiethemachinetothetruckortrailerplatformandblockwheelsasrequiredbythe
forwarder.
•
Forelectricalheaters,battery-chargersandsimilarequipmentuseexclusiveauxiliarypowersupplieswithaefcient
groundtoavoidelectricalshockhazard.
•
Alwaysuseliftingequipmentandsimilarofappropriatecapacitytoliftormoveheavycomponents.
•
Payspecialattentiontobystanders.
•
Neverpourgasolineordieseloilintoopen,wideandlowcontainers.
•
Neverusegasoline,dieseloilorotherammableliquidsascleaningagents.Usenonammablenontoxicpropri-
etarysolvents.
•
Wearprotectiongoggleswithsideguardswhencleaningpartsusingcompressedair.
•
Donotexceedapressureof2.1bar(30.45psi),inaccordancewithlocalregulations.
•
Donotruntheengineinaclosedbuildingwithoutproperventilation.
•
Donotsmoke,useopenames,causesparksinthenearbyareawhenllingfuelorhandlinghighlyammable
liquids.
•
Donotuseamesaslightsourceswhenworkingonamachineorcheckingforleaks.
•
Movewithcautionwhenworkingunderatractor,andalsoonornearatractor.Wearpropersafetyaccessories:
helmets,gogglesandspecialfootwear.
•
Duringcheckswhichshouldbecarriedoutwiththeenginerunning,askanassistanttoseatattheoperator’sseat
andkeeptheservicetechnicianundervisualcontrolatanymoment.
•
Incaseofoperationsoutsidetheworkshop,drivethetractortoaatareaandblockit.Ifworkingonanincline
cannotbeavoided,rstblockthetractorcarefully.Moveittoaatareaassoonaspossiblewithacertainextent
ofsafety.
•
Ruinedorpliedcablesandchainsareunreliable.Donotusethemforliftingortrailing.Alwayshandlethemwearing
glovesofproperthickness.
•
Chainsshouldalwaysbesafelyfastened.Ensurethatfasteningdeviceisstrongenoughtoholdtheloadforeseen.
Nopersonsshouldstopnearthefasteningpoint,trailingchainsorcables.
•
TheworkingareashouldbealwayskeptCLEANandDRY .Immediatelycleananyspillageofwateroroil.
•
Donotpileupgreaseoroilsoakedrags,astheyconstituteagreatrehazard.Alwaysplacethemintoametal
container.Beforestartingthetractororitsattachments,check,adjustandblocktheoperator’sseat.Alsoensure
thattherearenopersonswithinthetractororattachmentoperatingrange.
•
Donotkeepintoyourpocketsanyobjectwhichmightfallunobservedintothetractor’sinnercompartments.
•
Wheneverthereisthepossibilityofbeingreachedbyejectedmetalpartsorsimilar,useprotectioneyemaskor
goggleswithsideguards,helmets,specialfootwearandheavygloves.
•
Wearsuitableprotectionsuchastintedeyeprotection,helmets,specialclothing,glovesandfootwearwheneveritis
necessarytocarryoutweldingprocedures.Allpersonsstandinginthevicinityoftheweldingprocessshouldwear
tintedeyeprotection.NEVERLOOKATTHEWELDINGARCIFYOUREYESARENOTSUITABLYPROTECTED.
•
Metalcableswiththeusegetfrayed.Alwayswearadequateprotections(heavygloves,eyeprotection,etc.)
•
Handleallpartswiththegreatestcaution.Keepyourhandsandngersfarfromgaps,movinggearsandsimilar.
Alwaysuseapprovedprotectiveequipment,suchaseyeprotection,heavyglovesandprotectivefootwear.
Startup
•
Neverruntheengineinconnedspaceswhicharenotequippedwithadequateventilationforexhaustgasextrac-
tion.
•
Neverbringyourhead,body,arms,legs,feet,hands,ngersnearfansorrotatingbelts.
4819461727/09/2017
6
INTRODUCTION
Engine
•
Alwaysloosentheradiatorcapveryslowlybeforeremovingittoallowpressureinthesystemtodissipate.Coolant
shouldbetoppeduponlywhentheengineisstoppedoridleifhot.
•
Donotllupfueltankwhentheengineisrunning,mainlyifitishot,toavoidignitionofresincaseoffuelspilling.
•
Nevercheckoradjustthefanbelttensionwhentheengineisrunning.Neveradjustthefuelinjectionpumpwhen
thetractorismoving.
•
Neverlubricatethetractorwhentheengineisrunning.
Electricalsystems
•
Ifitisnecessarytouseauxiliarybatteries,cablesmustbeconnectedatbothsidesasfollows:(+)to(+)and(–)to
(–).Avoidshortcircuitingtheterminals.GASRELEASEDFROMBATTERIESISHIGHLYFLAMMABLE.During
charging,leavethebatterycompartmentuncoveredtoimproveventilation.Avoidcheckingthebatterychargeby
meansof“jumpers”madebyplacingmetallicobjectsacrosstheterminals.Avoidsparksoramesnearthebattery
area.Donosmoketopreventexplosionhazards.
•
Priortoanyservice,checkforfuelorcurrentleaks.Removetheseleaksbeforegoingonwiththework.
•
Donotchargebatteriesinconnedspaces.Ensurethatventilationisappropriatetopreventaccidentalexplosion
hazardduetobuildupofgasesreleavedduringcharging.
•
Alwaysdisconnectthebatteriesbeforeperforminganytypeofserviceontheelectricalsystem.
Hydraulicsystems
•
Someuidslowlycomingoutfromaverysmallportcanbealmostinvisibleandbestrongenoughtopenetratethe
skin.Forthisreason,NEVERUSEYOURHANDSTOCHECKFORLEAKS,butuseapieceofcardboardora
pieceofwoodtothispurpose.Ifanyuidisinjectedintotheskin,seekmedicalaidimmediately.Lackofimmediate
medicalattention,seriousinfectionsordermatosismayresult.
•
Alwaystakesystempressurereadingsusingtheappropriategauges.
Wheelsandtires
•
Checkthatthetiresarecorrectlyinatedatthepressurespeciedbythemanufacturer.Periodicallycheckpossible
damagestotherimsandtires.
•
Keepoffandstayatthetiresidewhencorrectingtheinationpressure.
•
Checkthepressureonlywhenthetractorisunloadedandtiresarecoldtoavoidwrongreadingsduetoover-
pressure.Donotreusepartsofrecoveredwheelsasimproperwelding,brazingorheatingmayweakenthewheel
andmakeitfail.
•
Nevercut,norweldarimwiththeinatedtireassembled.
•
Toremovethewheels,blockbothfrontandreartractorwheels.Raisethetractorandinstallsafeandstablesupports
underthetractorinaccordancewithregulationsinforce.
•
Deatethetirebeforeremovinganyobjectcaughtintothetiretread.
•
Neverinatetiresusingammablegasesastheymayoriginateexplosionsandcauseinjuriestobystanders.
Removalandinstallation
•
Liftandhandleallheavycomponentsusingliftingequipmentofadequatecapacity.Ensurethatpartsaresupported
byappropriateslingsandhooks.Useliftingeyesprovidedtothispurpose.T akecareofthepersonsneartheloads
tobelifted.
•
Handleallpartswithgreatcare.Donotplaceyourhandsorngersbetweentwoparts.Wearapprovedprotective
clothingsuchassafetygoggles,glovesandfootwear.
•
Donottwinechainsormetalcables.Alwayswearprotectionglovestohandlecablesorchains.
4819461727/09/2017
7
INTRODUCTION
Consumables
COMPONENTTOBEFILLED
ORTOPPEDUP
QUANTITYRECOM-
MENDED
PRODUCTS
INTERNA-
TIONALSPECI-
FICATION
liters/dm3USgal
Coolingsystem:
.
withoutcab:143.7
withcab:164.2
NEWHOLLAND
AMBRA
ACTIFULL™OT
EXTENDEDLIFE
COOLANT
-
Windscreenwasherbottle20.53
Water&cleaning
liquid
-
Fueltank.12129.06Decantedand
ltereddieselfuel
-
Enginesump:
8.52.25
NEWHOLLAND
AMBRAUNITEK
MASTERGOLD
SBLCJ-4SAE
10W-40or
NEWHOLLAND
AMBRAUNITEK
MASTERGOLD
SSLCJ-4SAE
0W-40
APICJ-4
ACEAE7ACEAE9
Brakecontrolcircuit
0.40.11
NEWHOLLAND
AMBRABRAKE
LHMNH610A
ISO7308
Frontaxle:
-axlehousing:7.0
1.8
-naldrives(each):
1.25
0.3
Reartransmission(beveldriveand
brakes),gearbox,hydraulicliftand
PTO
4612.15
Rearnaldrives(each)
5.3
1.40
NEWHOLLAND
AMBRAMULTI
G™HYDRAULIC
TRANSMISSION
OILNH410B
APIGL-4
ISO32/46
SAE10W-30
Frontwheelhubs
-
-
Greasettings
--
GreaseNEW
HOLLAND
AMBRAGR-9
MULTI-PURPOSE
GREASE
NLGI2
NOTICE:Useonlyheavy-duty,lowsilicatecoolantsuchasNEWHOLLANDAMBRAACTIFULL™OTEXTENDED
LIFECOOLANTanti-freeze.Automotiveantifreezepurchasedatlocalsupplystoreoutletsmostlikelyisnotlow
silicateandmustnotbeusedinheavy-dutydieselengines.Alwayshaveaminimumof50%ethyleneglycolcoolantin
thecoolingsystem,adjustingtheconcentrationbasedonambienttemperature,accordingtocoolantlabelinstructions.
Usegoodqualitywater.Deionizedwaterisidealforcoolingsystemsandiscontainedinsomeprepackagedcoolants
labeledaspre-mixedwithwater.Ifthelowsilicateethyleneglycolcoolantisnotpre-chargedwithsupplementaldiesel
coolantadditive/inhibitor,thismustbeaddedtothesolutiontoprovideprotectionagainstcorrosionandpitting.
4819461727/09/2017
8
SERVICEMANUAL
Engine
TD5.105
TD5.115
TD5.85
TD5.95
4819461727/09/2017
10
Contents
Engine-10
[10.501]ExhaustGasRecirculation(EGR)exhausttreatment................................10.1
4819461727/09/2017
10
Engine-10
ExhaustGasRecirculation(EGR)exhausttreatment-501
TD5.105
TD5.115
TD5.85
TD5.95
4819461727/09/2017
10.1[10.501]/1
Contents
Engine-10
ExhaustGasRecirculation(EGR)exhausttreatment-501
TECHNICALDATA
DieselParticulateFilters(DPF)
Torque....................................................................................3
Generalspecication.......................................................................4
FUNCTIONALDATA
DieselParticulateFilters(DPF)
Dynamicdescription........................................................................6
SERVICE
DieselParticulateFilters(DPF)
Remove.................................................................................11
Install....................................................................................14
Remove-withsupport.....................................................................17
DIAGNOSTIC
ExhaustGasRecirculation(EGR)exhausttreatment
3710-Lambdasensor-signalnotplausible[ECU].............................................21
3766-Dieselparticulatelterpressuresensor:Faultcheckforthepressuresensorplausibility......24
3796-Dieselparticulatelterpressuresensorhoselineerror...................................25
3825-ShortcircuitoverloaderrorforH-bridge[ECU]..........................................26
4819461727/09/2017
10.1[10.501]/2
Engine-ExhaustGasRecirculation(EGR)exhausttreatment
DieselParticulateFilters(DPF)-Torque
ANIL15TRO1984FB1
No
Parttotighten
Threadsize
Torquesettings
1.
GastemperaturesensoronDPF
intake
M14x1.5
40.50–49.50N·m
(29.87–36.51lbft)
4.14–5.12kg
(9.13–11.29lb)
2.
DPFlterrstsectiontemperature
sensor
M14x1.5
40.50–49.50N·m
(29.87–36.51lbft)
4.14–5.12kg
(9.13–11.29lb)
3.
Pressurepipettingonturbineside
M14x1.5
40.50–49.50N·m
(29.87–36.51lbft)
4.14–5.12kg
(9.13–11.29lb)
4.
Pressurepipettingonmuferside
M12x1.5
27.00–33.00N·m
(19.91–24.34lbft)
2.80–3.42kg
(6.17–7.54lb)
5.
LambdasensorM18x1.5
45.00–55.00N·m
(33.19–40.57lbft)
4.66–5.70kg
(10.27–12.57lb)
6.
Airtemperaturesensor
M12x1.5
15.00–25.00N·m
(11.06–18.44lbft)
1.55–2.59kg
(3.42–5.71lb)
4819461727/09/2017
10.1[10.501]/3
Engine-ExhaustGasRecirculation(EGR)exhausttreatment
DieselParticulateFilters(DPF)-Generalspecication
ANIL15TRO1985HB1
Measurementstorespectforinstallingthelter-Legendofcomponents-Legendofsensorxingholes:
4819461727/09/2017
10.1[10.501]/4
/