Quadra-Fire CASTINS-CWL User manual

Brand: Quadra-Fire

Model: CASTINS-CWL

Category: Fireplaces

Type: User manual

www.quadraﬁre.com

250-7251F

September 1, 2008

CASTILE PELLET INSERT

O-T L

Tested and

Listed by

Portland

Oregon USA

OMNI-Test Laboratories, Inc.

Owner’s Manual

Installation and Operation

810-02901 (MBK)

810-03201 (PMH)

CASTINS-CSB

CASTINS-CWL

Models:

HOT! DO NOT TOUCH.

SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT.

WARNING

• Keep children away.

• CAREFULLY SUPERVISE children in same room as

appliance.

• Alert children and adults to hazards of high

temperatures.

• Do NOT operate with protective barriers open or

removed.

• Keep clothing, furniture, draperies and other

combustibles away.

Glass and other surfaces are hot

during operation and cool down.

DO NOT DISCARD THIS MANUAL

CAUTION

• Important operating and

maintenance instruc-

tions included.

• Leave this manual

with party respon-

sible for use and

operation.

• Read, understand and

follow these instruc-

tions for safe installa-

tion and operation.

WARNING

Please read this entire manual

before installation and use of this

pellet fuel-burning room heater.

Failure to follow these instructions

could result in property damage,

bodily injury or even death.

• Do not store or use gasoline or other ﬂam-

mable vapors and liquids in the vicinity of this

or any other appliance.

• Do not overﬁre - If any external part starts

to glow, you are overﬁring. Reduce feed rate.

Overﬁring will void your warranty.

• Comply with all minimum clearances to com

bustibles as speciﬁed. Failure to comply may

cause house ﬁre.

Check building codes prior to installation.

• Installation MUST comply with local, regional, state

and national codes and regulations.

• Consult local building, fire officials or authorities

having jurisdiction about restrictions, installation

inspection, and permits.

CAUTION

Tested and approved for wood pellets and shelled

ﬁeld corn fuel only. Burning of any other type of fuel

voids your warranty.

CAUTION

DO NOT

DISCARD

Page 2

250-7251F

September 1, 2008

Castile Pellet Insert

Hearth & Home Technologies welcomes you to our

tradition of excellence! In choosing a Quadra-Fire

appliance, you have our assurance of commitment

to quality, durability, and performance.

This commitment begins with our research of the

market, including ‘Voice of the Customer’ contacts,

ensuring we make products that will satisfy your

needs.

Our Research and Development facility then

employs the world’s most advanced technology

to achieve the optimum operation of our stoves,

inserts and ﬁreplaces. And yet we are old-fash-

ioned when it comes to craftsmanship. Each unit

is meticulously fabricated and are hand-ﬁnished for

lasting beauty and enjoyment.

Our pledge to quality is completed as each model

undergoes a quality control inspection. From

design, to fabrication, to shipping: We wish you

and your family many years of enjoyment in the

warmth and comfort of your hearth appliance.

Thank you for choosing Quadra-Fire.

SAMPLE OF CLEARANCE TO COMBUSTIBLES LABEL

LOCATION: On beaded chain behind right access

panel. Panel hinges open.

Report No.

#061-S-42-2

7014-143

SAFETY LABEL

Castile Pellet Insert

Listed Solid Fuel Room Heater/Pellet Type Insert.

Also suitable for Mobile Home Installation. This

appliance has been tested and listed for use in Manufactured Homes in accordance with OAR

814-23-9000 through 814-23-909.

Tested to: ASTM E-1509-95, ULC S628-93, ULC /ORD-C1482-M1990 Room Heating Pellet Burning Type,

(UM) 84-HUD FOR USE

ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL.

Route power cord away from unit. Do not route cord under or in front of appliance.

Input Rating: 30,000 BTU/HR.

Electrical Rating:

115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS.

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

AS A BUILT-IN UNIT

Masonry or Zero Clearance

DO NOT REMOVE THIS LABEL

A Insert side to combustible

0 in. 0mm

Insert top to mantel

12 in. 305mm

C Insert top to face trim 0 in. 0mm

Insert side face trim

0 in. 0mm

E Hearth extension from door opening

6 in. 152mm

Hearth extension from side of door opening

6 in. 152mm

0 in. Clearance To Exposed Section and Face Trim

A Top of Hopper Top/Rear Vent

0 in. (0mm)

Side of Outside Skin

Top/Rear Vent

0 in. (0mm)

C Back of Hopper Rear Vent 0 in. (0mm)

Top Vent 2.5 in. (64mm)

Vent Pipe to Combustible

Rear Vent 3.0 in. (76mm)

E From Panel Edge 0 in. (0mm)

SIDE WALL

MANTEL

Face Trim

1445 Highway North, Colville, WA 99114

Manufactured by:

www.quadrafire.com

O-T L

Tested and

Listed by

Portland

Oregon USA

OMNI-Test Laboratories, Inc.

SAMPLE

This model is exempt from EPA certification

under 40 CFR 60.531 by definition [Wood

Heater (A) "Air-to-Fuel Ratio"].

AN FEB MAR APR MAY UNE ULY AU SEPT OCT NOV DEC

0-7 F

CASTILE PELLET INSERT

SERIAL NO.

/ NUM RO DU S RIE

DO NOT REMOVE THIS LABEL

Made in U.S.A.

Report / Rapport

#061-S-42-2

TTE T

T E ER T T T C EE C RE C T F R T RE . C T CT C SE S

R S. SEE E TE

STR CT S.

perate t is nit it el opper lid closed. Fail re to do so ma

res lt in emissions prod cts com stion rom t e opper nder certain conditions. aintain opper seal in

ood condition. o not o er ill opper.

C RS E R T . E S T C ER. R E ES E F TS ET ES TE E TS E

ES CE S E ST T . E C T CT E T C SER ES R RES E . R

T ETTE ET ES STR CT S.

p re cet appareil a ec le co ercle de la tr mie erm . e d a t de ne pas s i re les instr ctions

pe t r s lter so s certaines conditions en ne com stion des missions des prod its enant de la tr mie. e pas remplir la tr mie trop pleine.

007

00 00 010

U.S. ENVIRONMENTAL

PROTECTION A ENCY

NE PAS ENLEVER L TI UETTE

Fait A tats-Unis

O-T L

Tested and

Listed by

Portland

Oregon USA

OMNI-Test Laboratories, Inc.

Test Lab &

Rpt Nbr.

Mfg Date

Model

Name

Serial No.

SAMPLE OF SERIAL NUMBER & DATE OF MANUFACTURE LABEL

LOCATION: Inside hopper on the top

September 1, 2008

250-7251F

Page 3

Castile Pellet Insert

Section 1: Listing and Code Approvals

A. Appliance Certiﬁcations ......................4

B. Mobile Home Approved ......................4

C. Glass Speciﬁcations ............................4

D. Electrical Rating ..................................4

E. BTU & Efﬁciency Speciﬁcations ..........4

Section 2: Getting Started

A. Design, Installation & Location

Considerations ....................................5

B. Fire Safety ..........................................5

C. Tools & Supplies Needed ...................6

D. Measuring Standards..........................6

E. Inspect Appliance, Components

and Pre-Check List .............................6

Section 3: Dimensions & Clearances

A. Appliance Dimensions ........................7

B. Clearances to Combustibles

As A Built-In, UL and ULC ..................8

C. Clearances to Combustibles,

Masonry & Zero Clearance .................9

D. Floor Protection ..................................9

E. Minimum Opening for Factory

Built Fireplace .....................................9

F. Removing Floor of Factory Built

Fireplace .............................................10

Section 4: Vent Information

A. Chimney & Exhaust Connections ........11

B. Venting Termination Requirements ....11

C. Equivalent Feet of Pipe.......................12

D. Pipe Selection Chart ...........................12

Section 5: Venting Systems

A. Direct Connect with Outside Air ..........13

B. Direct Connect without Outside Air .....13

C. Full Reline with Outside Air .................14

Section 6: Mobile Home .................................. 15

Section 7: Appliance Set-Up

A. Reverse Top or Rear Flue Adapter.....16

B. Leveling System .................................16

C Outside Air Kit .....................................17

D. Zero Clearance Trim Support .............17-18

E. Panel Set & Cast Trim Set ..................19

F. Panel & Trim Set, Econo .....................19

G. Log Set Placement ..............................20

H. Thermostat Installation ........................21

Section 8: Operating Instructions

A. Fuel Size & Material ............................22

B. General Operation Information ...........22

C. Before Your First Fire .........................23

D. Starting Your First Fire ........................23

E. Fire Characteristics .............................23

F. Feed Rate Adjustment .......................23

G. Ignition Cycles ....................................24

H. Frequently Asked Questions...............24

Section 9: Troubleshooting ............................25-27

Section 10: Maintaining & Servicing Appliance

A. Proper Shutdown Procedures .............28

B. Quick Reference Maintenance Chart ..28

C. General Maintenance & Cleaning .......28-32

D. High Ash Content Maintenance ..........32

E. Igniter Replacement ............................33

F. Glass Replacement .............................33

G. Bafﬂe & Brick Removal & Replace ......34-35

Section 11: Reference Material

A. Component Functions.........................36-37

B. Component Locations .........................38

C. Exploded Drawings .............................39-40

D. Service Parts & Accessories ...............41-42

E. Service & Maintenance Log ................43-44

F. Homeowner’s Notes ............................45

F. Warranty Policy ...................................46-47

G. Contact Information .............................48

TABLE OF CONTENTS

Page 4

250-7251F

September 1, 2008

Castile Pellet Insert

Listing and Code Approvals

A. Appliance Certiﬁcation

C. Glass Speciﬁcations

E. BTU & Efﬁciency Speciﬁcations

This appliance is equipped with 5mm ceramic glass. Replace

glass only with 5mm ceramic glass. Please contact your

dealer for replacement glass.

This appliance is approved for mobile home installations

when not installed in a sleeping room and when an outside

combustion air inlet is provided.

The structural integrity of the mobile home ﬂoor, ceiling, and

walls must be maintained. The appliance must be properly

grounded to the frame of the mobile home and use only listed

pellet vent, Class “L” or “PL” connector pipe. A Quadra-Fire

Outside Air Kit must be installed in a mobile home installa-

tion.

B. Mobile Home Approved

NOTE: This installation must conform with local codes.

In the absence of local codes you must comply with the

ASTM E1509-95, ULC S628-93, ULC/ORD-C-1482

and (UM) 84-HUD

D. Electrical Rating

115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps

*BTU output will vary, depending on the brand of fuel you

use in your appliance. Consult your Quadra-Fire dealer

for best results.

NOTE: Hearth & Home Technologies, manufacturer of

this appliance, reserves the right to alter its products,

their speciﬁcations and/or price without notice.

MODEL: Castile Pellet Insert

LABORATORY: OMNI Test Laboratories, Inc

REPORT NO. 061-S-42-2

TYPE: Solid Fuel Room Heater/Pellet Fuel

Burning Type Insert

STANDARD: ASTM E1509-95, ULC S628-93 and

ULC/ORD-C1482-M1990 Room

Heater Pellet Fuel Burning Type and

(UM) 84-HUD, Mobile Home Approved

Colorado: Approved 11-15-02

Particulate Emis-

sions Rating:

.7 grams/hr

*BTU Output: 8,000 - 30,000 / hr

Heating Capacity: up to 1,500 sq. ft. depending

on climate zone

Hopper Capacity: 45 lbs

Fuel: Wood Pellets or Shelled Corn

Shipping Weight: 260 lbs

September 1, 2008

250-7251F

Page 5

Castile Pellet Insert

Getting Started

. Design, Installation & Location

Considerations

CAUTION

• Do NOT connect this unit to a chimney ﬂue servicing

another appliance.

• Do NOT connect to any air distribution duct or system.

Fire Risk.

WARNING

• Do not operate appliance before reading

and understanding operating instructions.

• Failure to operate appliance properly may

cause a house ﬁre.

1. Appliance Location

Consideration must be given to safety, convenience, trafﬁc

ﬂow, and the fact that the appliance will need a chimney and

chimney connector. It is a good idea to plan your installation

on paper, using exact measurements for clearances and ﬂoor

protection, before actually beginning the installation.

If you are not using an existing chimney, place the appliance

in a location to maintain a clear passage for the installation

of any listed and approved pellet venting system. This appli-

ance may be vented vertically or horizontally.

Maintain speciﬁed vent clearance to comubstible require-

ments listed by the pellet manufactures venting instructions

and all clearance to combustivles listed in this manual.

Check with your local building code agency before you begin

your installation. Be sure local building codes do not super-

sede UL speciﬁcations and always obtain a building permit

so that insurance protection beneﬁts cannot be unexpectedly

cancelled. If any assistance is required during installation,

please contact your local dealer.

We recommend that a qualiﬁed building inspector and your

insurance company representative review your plans before

and after installation.

2. Thermostat Location

The thermostat’s location will have some effect on the

appliance’s operation. When the thermostat is located close

to the appliance, it may require a slightly higher temperature

setting to keep the rest of the house comfortable. If the

thermostat location is in an adjacent room or on a different

ﬂoor level, you will notice higher temperatures near the

appliance.

B. Fire Safety

Maintain the designated clearances to combustibles. Insu-

lation must not touch the chimney. You must maintain the

designated air space clearance around the chimney. This

space around a chimney is necessary to allow natural heat

removal from the area. Insulation in this space will cause

a heat buildup, which may ignite wood framing. NOTE:

Clearances may only be reduced by means approved

by the regulatory authority having jurisdiction.

To provide reasonable ﬁre safety, the following should be

given serious consideration:

1. Install at least one smoke detector on each ﬂoor of

your home to ensure your safety. They should be

located away from the heating appliance and close

to the sleeping areas. Follow the smoke detector

manufacturer’s placement and installation instructions,

and be sure to maintain regularly.

2. A conveniently located Class A fire extinguisher

to contend with small fires resulting from burning

embers.

3. A practiced evacuation plan, consisting of at least 2

escape routes.

4. A plan to deal with a hopper ﬁre as follows:

In the event of a hopper ﬁre:

a. Evacuate the house immediately.

b. Notify ﬁre department.

Page 6

250-7251F

September 1, 2008

Castile Pellet Insert

D. Inspect Appliance & Components and

Pre-Use Check List

Reciprocating Saw

Hammer

Phillips Screwdriver

Tape Measure

Plumb Line

Level

Framing Material

Hi-temp Caulking Material

Gloves

Safety Glasses

Framing Square

Electric Drill & Bits (1/4”)

1/4” Self-Tapping Screws

May also need:

Vent Support Straps

Venting Paint

Tools and building supplies normally required

for installation, unless installing into an existing

masonry ﬁreplace:

C. Tools And Supplies Needed

Inspect appliance and components for

damage. Damaged parts may impair safe

operation.

WARNING

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

1. Place the appliance in a location near the

ﬁnal installation area and follow the proce-

dures below:

2. Open the appliance and remove all the parts

and articles packed inside the Component

Pack. Inspect all the parts and glass for ship-

ping damage. Contact your dealer if any irregu-

larities are noticed.

3. All safety warnings have been read and fol-

lowed.

4. This Owner’s Manual has been read.

5. Floor protection requirements have been met.

6. Venting is properly installed.

7. The proper clearances from the appliance and

chimney to combustible materials have been

met.

8. The masonry chimney is inspected by a profes-

sional and is clean, or the factory built metal

chimney is installed according to the manufac-

turer’s instructions and clearances.

9. The chimney meets the required minimum

height.

10.

All labels have been removed from the glass

door.

11. Plated surfaces have been wiped clean, if

applicable.

12. Thermostat or remote has been installed.

13.

A power outlet is available nearby.

• Installation and use of any damaged appliance.

• Modiﬁcation of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved

by Hearth & Home Technologies.

• Operating appliance without fully assembling all

components.

• Do NOT Overﬁre.

Or any such action that may cause a ﬁre hazard.

WARNING

Hearth & Home Technologies disclaims any

responsibility for, and the warranty will be

voided by, the following actions:

Fire Risk.

September 1, 2008

250-7251F

Page 7

Castile Pellet Insert

Dimensions and Clearances

A. Appliance Dimensions

Figure 7.2- Front ViewFigure 7.1 - Top View

Figure 7.3 -Side View

13-1/16"

(332mm)

10-3/16"

(259mm)

24-3/4"

(629mm)

9-13/16"

(249mm)

2.0"

(51mm)

24-3/16"

(3614mm)

19.0"

(483mm)

12-3/4"

(324mm)

9-3/16"

(234mm)

30-3/8"

(772mm)

30"

(762mm)

43-1/2"

(1105mm)

42-1/2"

(1080mm)

NOTE: All views are shown with Panel

& Cast Trim Set installed.

32-5/16"

(821mm)

28-1/16"

(713mm)

23-7/16"

(595mm)

11-1/16"

(281mm)

(203mm)

Panel Size inch mm inch mm

Small Cast 30 762 42-1/2 1078

Large Cast 34 864 48 1219

Small Econo 30 762 40 1016

Height Width

Page 8

250-7251F

September 1, 2008

Castile Pellet Insert

Fire Risk.

Comply with all minimum clearances

to combustibles as speciﬁed.

WARNING

Failure to comply may cause house

ﬁre.

NOTE:

• Illustrations reﬂect typical installations

and are FOR DESIGN PURPOSES

ONLY.

• I

llustrations/diagrams are not drawn to

scale.

• Actual installation may vary due to

individual design preference.

B. Clearance To Combustibles, UL and ULC

Inches Millimeters

A Top of Hopper Top or Rear Vent 0 0

B Side of Outside Skin Top or Rear Vent 0 0

C Back of Hopper Top Vent 2.5 64

Rear Vent 0 0

D Vent Pipe to Combustible Top or Rear Vent 3.0 76

E Front Panel Edge Top or Rear Vent 0 0

INSTALLED AS A BUILT-IN UNIT

Shown Optional Outside Air

Figure 8.1

Figure 8.2

AS A BUILT-IN

0” (0mm) Clearance To Exposed Section And Face Trim

12 in

(305mm)

6 in

(153mm)

Outside

Air

September 1, 2008

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Page 9

Castile Pellet Insert

E. Minimum Opening for Masonry and Zero

Clearance Fireplaces

Inches Millimeters

A Insert side to combustible

side wall

B Insert top to mantel 12 305

C Insert top to face trim 0 0

D Insert side to face trim 0 0

Location Inches Millimeters

A Rear Width 23-7/16 595

B Depth 18 for Zero Clearance

14 for Masonry

457

356

C Height 19-1/4 if drop down

21-1/4 if ﬂush or

hearth mount

489

540

D Front Width 28-1/4 718

Figure 9.1

Figure 9.2

C. Masonry and Zero Clearance Fireplaces

Inches Millimeters

E Floor protection hearth extension

from door opening

6 152

F Floor protection to the side of door

opening

6 152

D. Floor Protection

SIDE WALL

MANTEL

Page 10

250-7251F

September 1, 2008

Castile Pellet Insert

Mark area of

floor to cut

Starter hole

Use 2 x 4 from insert

packaging to support insert

Keep sharp edge of

metal floor away from

power cord

F. Removing Metal Floor of Factory-Built Firebox

• The ﬁrebrick (refractory), glass doors, screen rails, screen

mesh and log grates can be removed from a factory-built

ﬁrebox in order to gain minimum insert opening require-

ments.

• Any smoke shelves, shields and bafﬂes may be removed

from a factory-built ﬁrebox if attached with mechanical fas-

teners.

• The metal ﬂoor of the factory-built ﬁrebox may be removed

to facilitate the installation of the insert only when a 1/4

(6mm) inch airspace is provided between the insert and

the ﬂoor of outer wrap.

Figure 10.1. Measure and mark the metal

ﬂoor for cutting. With a drill, make a starter

hole in each corner.

Figure 10.2. Using a saws-all, cut out the

ﬂoor

Figure 10.3. If the ﬂoor is made of thin metal,

we recommend using the 2 x 4 from the insert

packaging to support the insert. The 2 x 4

may need to be cut to the appropriate size.

Figure 10.4. Place the insert into the fac-

tory-built ﬁrebox. Ensure that the power

cord can not be damaged by the sharp metal

edge. You may need to cut out a notch to

accommodate the cord.

The following is only one example as there are many dif-

ferent models of factory-built ﬁreplaces.

NOTE: Ensure that the leveling leg is posi-

tioned over the 2 x 4 before leveling the

insert. See page 16, for detailed instructions

on how to adjust the leveling legs.

September 1, 2008

250-7251F

Page 11

Castile Pellet Insert

Do not terminate vent in any enclosed or semi-enclosed

area such as a carport, garage, attic, crawl space, under a

sun deck or porch, narrow walkway or closely fenced area,

or any location that can build up a concentration of fumes

such as a stairwell, covered breezeway, etc.

CAUTION

Vent surfaces get HOT, can cause burns

if touched. Non-combustible shielding or

guards may be required.

WARNING

Vent Information

A. Chimney and Exhaust Connection

1. Chimney & Connector: Use 3 or 4 inch (76-102mm)

diameter type "L" or "PL" venting system. It can be vented

vertically or horizontally.

2. Mobile Home: Approved for all Listed pellet vent. Use

Listed double wall ﬂue connector. A Quadra-Fire outside

air kit must be used with manufactured home installa-

tions.

3. Residential: Use 24 gauge single wall ﬂue connector

or a Listed double wall ﬂue connector to Class A Listed

metal chimneys, or masonry chimneys meeting national

and/or local codes for solid fuel appliances.

4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE

VENT MANUFACTURER.

Secure exhaust venting system to the appliance with at

least 3 screws. Also secure all connector pipe joints with

at least 3 screws through each joint.

NOTE: All pipe must be welded seam pipe whenever pos-

sible. Seal pipe joints with high temperature silicone (500°F

[260°C] minimum rated only).

NOTE: If burning shelled ﬁeld corn, you must use approved

venting speciﬁcally designed for corn. Follow the instruc-

tions from the venting manufacturer.

Fire Risk.

• Only LISTED venting components may be

used.

• NO OTHER vent components may be used.

Substitute or damaged vent components may

impair safe operation.

WARNING

B. Venting Termination Requirements

1. Termination must exhaust above air inlet elevation. It is

recommended that at least 60 inches (1524mm) of verti-

cal pipe be installed when appliance is vented directly

through a wall. This will create a natural draft, which

will help prevent the possibility of smoke or odor venting

into the home during a power outage. It will also keep

exhaust from causing a nuisance or hazard by exposing

people or shrubs to high temperatures. The safest and

preferred venting method is to extend the vent vertically

through the roof.

2. Distance from doors and opening windows, or gravity or

ventilation air inlets into building:

a. Not less than 48 inches (1219mm) below;

b. Not less than 48 inches (1219mm) horizontally

from;

c. Not less than 12 inches (305mm) above.

3. Distance from permanently closed windows:

a. Not less than 12 inches (305mm) below, horizontally

from or above.

4. Distance between bottom of termination and grade

should be 12 inches (305mm) minimum. This is con-

ditional upon plants in the area, and nature of grade

surface. The grade surface must be a non-combustible

material (i.e., rock, dirt). The grade surface must not be

lawn. Distance between bottom of termination and public

walkway should be 84 inches (2134mm) minimum.

5. Distance to combustible materials must be 24 inches

(610mm) minimum. This includes adjacent buildings,

fences, protruding parts of the structure, roof overhang,

plants and shrubs, etc.

6. Termination Cap Location (Home Electrical Service)

• Side-to-side clearance is to be the same as minimum

clearance to vinyl inside corners.

•

Clearance of a termination cap below electrical service

shall be the same as minimum clearance to vinyl sofﬁts.

• Clearance of a termination cap above electrical service

will be 12 inches (305mm) minimum.

• Location of the vent termination must not obstruct or

interfere with access to the electrical service.

Page 12

250-7251F

September 1, 2008

Castile Pellet Insert

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage. Refer

to the owner’s information manual provided with this appli-

ance. For assistance or additional information consult a

qualiﬁed installer, service agency or your dealer.

WARNING

3 in. or 4 in. (76mm or 102mm) Diameter Pipe

Equivalent Pipe

Length In Feet

ALTITUDE IN THOUSANDS OF FEET

1 2 3 4 5 6 7 8 9 10

4 in. (102mm) Diameter Pipe Only

The chart will help you in determing proper venting

size according to the equivalent feet of pipe calcuated

above and the altitude above sea level of this installa-

tion. Figure 12.2.

Locate the calculated equivalent feet of pipe on

the vertical left side of the chart. Move to the right

horizontally on the chart until you reach your altitude

above sea level.

If you fall below the diagonal line, 3 or 4 inch (76 to

102mm) pipe may be used. If it is anywhere above

the diagonal line, a 4 inch (102mm) diameter pipe is

required.

The chart reveals that a 90° elbow is 5 times as restric-

tive to the ﬂow of exhaust gases under positive pres-

sure as 1 foot of horizontal pipe, and a foot of horizontal

pipe is twice as restrictive as a foot of vertical pipe.

D. Pipe Selection Chart

The table below can help you calculate the equivalent feet

of pipe which is a method used to determine pellet vent size.

Figure 12.1.

C. Equivalent Feet of Pipe

2 ft.

3 ft.

2 ft.

Example of 3 Elbow-Rear Vent Termination Calculation

Figure 12.1

Figure 12.2

Pellet Venting

Component

# of

Elbows

Feet of

Pipe

Multiplied

Equivalent

Feet

Components

Equivalent Feet

Elbow or Tee

3X5 15

Elbow

X 3

Horizontal Pipe

7X 1 7

Vertical Pipe

2X 0.5 1

Total Equivalent Feet 23

Note: This is a generic example and is not

intended to represent any speciﬁc fuel type.

September 1, 2008

250-7251F

Page 13

Castile Pellet Insert

Venting Systems

Figure 13.2

A. Direct Connect With Outside Air

Direct Connect Without Outside Air

NOTE:

In Canada, where passage through a wall or partition of

combustible construction is desired, the installation shall

conform to CAN/CSA-B365.

Outside Air

through

Rear Wall

Figure 13.1

Fire Risk.

Inspection of Chimney:

• Masonry chimney must be in good condition.

• Meets minimum standard of NFPA 211

•

Factory-built chimney must be 6 inch (152mm)

UL103 HT.

WARNING

CAUTION

Never draw outside combustion air from:

• Wall, ﬂoor or ceiling cavity

• Enclosed space such as an attic or garage

NOTE:

• Illustrations reﬂect typical installations and are FOR

DESIGN PURPOSES ONLY.

• I

llustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design

preference.

NOTE; Use metal plate

around exhaust vent pipe

and seal all edges with

non-ﬂammable insulation

such as ﬁberglass, mineral

wool or ceramic material.

Do not use high tempera-

ture caulking materials to

seal any edge to prevent

future serviceability.

NOTE: In Canada, only a full reline is

allowed per ULC S-628, ORD ULC C1482.

Page 14

250-7251F

September 1, 2008

Castile Pellet Insert

C. Full Reline With Outside Air

Outside Air

Termination

Chimney Top

Outside Air

through

Rear Wall

Exit through the

Ash Clean-Out of

Masonry Chimney

12” (305mm)

min. below

12” (305mm)

min. above

NOTE; Use metal

plate around

exhaust vent pipe

and seal all edges

with non-flammable

insulation such as

fiberglass, mineral

wool or ceramic.

Do not use high

temperature caulk-

ing materials to

seal any edge to

prevent furture

serviceability.

NOTE: Check clearances carefully for this

type of installation to ensure adequate room

for outside air venting.

Check building codes prior to installation.

• Installation MUST comply with local, regional,

state and national codes and regulations.

• Consult local building, ﬁre ofﬁcials or authori-

ties having jurisdiction about restrictions,

installation inspection, and permits.

CAUTION

Figure 14.2

NOTE:

In Canada, only a full reline is

allowed per ULC S-628, ORD ULC C1482.

September 1, 2008

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Page 15

Castile Pellet Insert

Mobile Home

1. An outside air inlet must be provided for the combustion

air and must remain clear of leaves, debris, ice and/or

snow. It must be unrestricted while the appliance is

in use to prevent room air starvation which causes

smoke spillage. Smoke spillage can also set off smoke

alarms.

2. The combustion air duct system must be made of

metal. It must permit zero clearance to combustible

construction and prevent material from dropping into

the inlet or into the area beneath the dwelling and

contain a rodent screen.

3. The appliance must be secured to the mobile home

structure by bolting it to the ﬂoor (using lag bolts). Use

the same holes that secured the appliance to the ship-

ping pallet.

4. The appliance must be grounded with #8 solid copper

grounding wire or equivalent, terminated at each end

with an NEC approved grounding device.

5. Refer to clearances to combustibles and ﬂoor protection

requirements on pages 8 & 9 for listings to combus-

tibles and appropriate chimney systems.

6. Use silicone to create an effective vapor barrier at

the location where the chimney or other component

penetrates to the the exterior of the structure.

7. Follow the chimney manufacturer’s instructions when

installing the vent system for use in a mobile home.

8. Installation shall be in accordance with the Manufactur-

ers Home & Safety Standard (HUD) CFR 3280, Part

24.

CAUTION

Maintain structural integrity of mobile home:

• Floor, wall, ceiling and/or roof.

Do NOT cut through:

• Floor joist, wall studs or ceiling trusses.

• Any supporting material that would affect the structural

integrity.

Never install in a sleeping room.

WARNING

Installation must comply with Manufactured Home and

Safety Standard (HUD), CFR 3280, Part 24.

WARNING

You must use a Quadra-Fire Outside Air Kit for instal-

lation in a mobile home.

A. Mobile Home Installation

Spar rrestor ap

Roof las i g

Storm ollar

oist S ield irestop

ppro ed lass L

or L ellet e t

Figure 15.1

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September 1, 2008

Castile Pellet Insert

Appliance Set-Up

B. Leveling System

Figure 16.4

A. Reversible Top or Rear Flue Adapter

The back legs are adjustable to allow for customized ﬁt

into zero clearance boxes.

1. Loosen 2 top screws and remove 2 bottom screws.

2. Adjust leg to desired height. Leg can slide up (shorter)

or down (longer) to level the insert.

3. Tighten 2 top screws.

4. Drill 2 holes for the bottom 2 screws and re-install

screws. Figure 16.5.

Loosen top 2 screws and remove

bottom 2. Adjust leg to desired height.

Drill 2 holes and

re-install bottom 2

screws

Ammo Can Latches

Top Vent Installation

1. Release ammo can latches on each side. Figure 16.1.

2. Place the reversible adapter in the correct position for your

installation.

3. Make sure BOTH latches are in position before securing

them.

Rear Vent Installation

1. Remove the 90

adapter and installation screws from the

packaging.

Attach the 90

adapter onto the vent adapter, using the 3

screws provided. You will need to pre-drill the holes for screw

placement. Be sure to adjust the 90

adapter to the desired

position for venting before drilling.

3. Silicone the pipe joints according to the Note below.

screw

Figure 16.5

Figure 16.1 - Top Vent

Figure 16.2 - Rear Vent

Figure 16.3 - Rear Vent

NOTE: All pipe must be sealed using welded

seam pipe whenever possible. Seal pipe joints

with high temperature silicone, minimum rate of

500

F (260

C).

September 1, 2008

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Page 17

Castile Pellet Insert

C. Outside Air Kit Instructions

Parts Included in Kit: 1 piece of 2 inch x 3 ft. ﬂex hose, 2

hose clamps, 1 collar assembly, 1 termination cap assem-

bly, 1 trim ring, fasteners.

1. Attach collar assembly to appliance. Figure 17.1.

Measure distance from ﬂoor to air vent opening in

appliance and mark location on wall.

3. Use saw to cut opening in wall. Cut a 2-1/2 to 3 inch

(64-76mm) opening on inside wall and a 3 to 3-1/2

inch (76-89mm) opening on outside of house.

4. Use hose clamp to secure ﬂex pipe to collar assem-

bly.

5. Slide trim ring over ﬂex pipe and run pipe through

pre-cut hole in back of appliance and through the

wall.

6. Attach hose to outside termination cap with second

hose clamp.

7. Secure termination cap to outside surface.

8. Secure trim ring to interior wall.

Tools Needed: Phillips head screwdriver; wire cutters;

hole saw or jig saw.

CAUTION

Never draw outside combustion air from:

• Wall, ﬂoor or ceiling cavity

• Enclosed space such as an attic or garage

Figure 17.1

Figure 17.3

D. Zero Clearance Trim Support Instructions

Figure 17.2 - Assembled View

Item Description

1 Front, 3 inch

2 Front, 5 inch

3 Cast Ring, Top & Bottom, Interchangeable

4 Side, 5 inch

5 Side, 3 inch

6 Panel Extension, 5 inch

7 Panel Extension, 3 inch

8 Panel Extension, Base Plate Only

NOTE: Only for use on small size panels.

Flex Hose

Hose Clamp

Collar

Assembly

Trim Ring

Termination

Cap Assembly

Hose Clamp

Page 18

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September 1, 2008

Castile Pellet Insert

Install Sides

First

Install Front Last

Bend top and bottom tabs toward inside

Turn right side up and attach top cast rin g

Zero Clearance Panel Extension

Alignment

Hole

Base Plate Only Installation

Kit Includes: See Page 17

Tools Needed: Phillips head screwdriver

Parts Needed: (1) cast ring (2) base zero clearance panel

extensions. Discard balance of parts.

Tools Needed: Phillips head screwdriver

1. Attach base zero clearance panel extensions to cast

ring.

2. Place assembly under appliance.

Remove contents from box and lay on protective surface

to avoid scratching the paint.

2. Lay zero clearance front and sides face down. Bend the

tab down toward the inside.

The side pieces are shipped ﬂat. It

is much easier to manually

ﬂex the sides into a bowed position before installing.

Lay 1 cast ring face up, which

will become the bottom ring

when installed. Attach the 2 sides FIRST and then the front

piece. Figure 18.1.

5. Now turn the cast ring right side up

and attach the top cast

ring . Figure 18.2.

6. Attach the zero clearance panel extensions. Figure 18.3

7. Attach cast footers. Figure 18.4.

8. Place the assembled zero clearance trim support under

the insert. Figure 18.5.

Zero Clearance

Panel Extension

Panel Leg

Cast Trim Footer

D. Zero Clearance Trim Support (Cont’d)

Figure 18.1

Figure 18.2

Figure 18.3

Figure 18.4

Figure 18.5

Figure 18.6

September 1, 2008

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Page 19

Castile Pellet Insert

E. Panel Set And Cast Trim Set

1. Screw panels

together

2. Bend tabs down

1. Screw panels

together

3. Install Cast Trim Header

2. Bend tabs

down

Mounting tabs on each panel leg

to match up with slots on insert.

Included in Panel Kit: (2) side panels, left and right; (1)

panel top; (1) fastener package.

Included in Cast Trim Kit:

(2) cast trim legs, left and right; (1)

cast trim header; (2) cast trim footers, left and right; (1) fastener

package.

Tools Needed: Powered Phillips head screw driver

F. Panel & Trim Set, Econo

1. Secure the top panel to the panel sides with the

screws provided. Figure 19.3.

2. Assemble the gold trim with the (2) corner brackets

provided. Figure 19.4.

3. Slide the assembled trim over the assembled panel

set.

4. Slide panel and trim over the top of the insert into

place matching the mounting tabs on the panel with

the slots on the insert.

Back of Top Panel

Back of Side Panel

Screws

1. Remove contents from box being careful not to scratch or

damage the cast trim pieces.

2. Lay the panel set face down on protective covering to prevent

scratching the painted surface.

3. Secure the panels legs to top panel with the screws provided.

4. Now bend the tabs down toward the backside of the panel set,

5 on top and 2 on each leg. Leave the panel set face down.

5. Place the corresponding cast trim pieces ( 2 cast trim legs and

1 cast trim header) underneath the panel set, also face down.

6. Place washer provided over tab and secure the trim and panel

together with screw. Continue for all tabs.

7. Secure cast footers with screws.

8. Remove both left and right cast sides from insert,

See Figures

28A, 28B and 28C on page 28.

9. Slide panel and trim over the top of the insert into place matching

the mounting tabs on the panel with the slots on the insert.

Included in Panel & Trim Kit:

(2) corner brackets and set

screws; (1) trim set, 3 piece; (2) side panels; (1) top panel;

(4) screws;

Tools Needed: Powered Phillips head screw driver

• Do NOT pick up assembled unit by corners.

• It is too heavy and may damage the panels.

• Pick up from center.

CAUTION

Figure 19.1

Figure 19.2 - Completed View

of Panel Set & Cast Trim Set

Figure 19.3

Figure 19.4

View of "L" Bracket

installed

Page 20

250-7251F

September 1, 2008

Castile Pellet Insert

1. Open the hinged cast face and open the glass door

assembly.

2. Positioning the logs.

Place the right rear log as shown. There is a notch in

the bottom of the log for clearance for the thermocou-

ple and thermocouple cover (ceramic protection tube).

Figure 20.1

Continue placing the last 3 logs around the ﬁrepot as

show in Figures 20.2, 20.3 and 20.4. Be careful not to

block the drop tube in the back of the ﬁrebox where pel-

lets feed into the ﬁrepot.

Four Piece Log Set Installation

Place the log over the ﬁrepot. The charred

area on the log is turned toward the back, not

the front.

The log will be about 2-1/2 inches (64mm)

above the ﬁrepot when in place. It must rest

on the 3 logs in a stable position to prevent it

from falling into the ﬁrepot. Figure 20.5.

G. Optional Log Set Placement Instructions

Notch

Thermocouple

Cover

Drop Tube

Figure 20.1

CAUTION

Logs are FRAGILE. Use extreme care when handling or

cleaning logs.

NOTE:

Due to the abrasive nature of a pellet appliance ﬁre, the

logs are not covered under warranty. Any placement varia-

tion other than shown here can cause excessive heat and

shall void the appliance warranty.

Figure 20.2

Figure 20.3

Figure 20.4

Top Log Installation

Figure 20.5

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Quadra-Fire CASTINS-CWL User manual

Brand: Quadra-Fire

Model: CASTINS-CWL

Category: Fireplaces

Type: User manual

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Quadra-Fire CASTINS-CWL User manual

Quadra-Fire CASTINS-CWL User manual

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