Emerson NGA 2000 User manual

Category
Measuring, testing & control
Type
User manual

This manual is also suitable for

90003749(1) [NGA-e (CLD-Software 2.3 / MLT-Software 3.1.X)] 04/98
NGA 2000
Software Manual
CLD - Analyzer Module
Chemiluminescence - Measurement
(combined with NGA 2000 - Platform / MLT - Analyzer)
CLD Software Version 2.3
(Platform / MLT Software Version 3.1.X)
1. Edition 04/98
Catalog No.: 90 003 749
Managing The Process Better
90003749(1) [NGA-e (CLD-Software 2.3 / MLT-Software 3.1.X)] 04/98
This Operation Manual includes information about the operation of the instrument.
Information about the additional indications and notes regarding maintenance, troubleshooting and repair
are found in the accompanying Maintenance & Operation Manual.
Troubleshooting, component replacement and internal adjustments must be made by qualified
service personnel only.
Fisher-Rosemount GmbH & Co does not take responsibility for any omissions or errors in this manual.
Any liability for direct or indirect damages, which might occur in connection with the delivery or the use of
this manual, is expressly excluded to the extend permitted by applicable law.
This instrument has left the works in good order according to safety regulations.
To maintain this operating condition, the user must strictly follow the instructions and consider the warnings
in this manual or provided on the instrument.
Misprints and alterations reserved
©
1998 by FISHER-ROSEMOUNT GmbH & Co. (PAD)
1. Edition: 04/98
Read this operation manual carefully before attempting to operate the analyzer !
For expedient handling of reports of defects, please include the model and serial number which
can be read on the instrument identity plate.
Fisher - Rosemount GmbH & Co.
Industriestrasse 1
D - 63594 Hasselroth • Germany
Phone + 49 (6055) 884-0
Telefax + 49 (6055) 884-209
Internet: http://www.processanalytic.com
90003749(1) [NGA-e (Software CLD 2.3/MLT 3.1.X)] 04/98
NGA 2000
Contents
1 Introduction 1 - 1
2 Structure of Menus 2 - 1
3 Display and Keyboard 3 - 1
3.1 Starting and Initializing...................................................................................3 - 1
3.2 Display and Function......................................................................................3 - 1
3.3 Operating Keys ..............................................................................................3 - 2
3.4 Lines...............................................................................................................3 - 2
3.5 Important Functions of the Softkeys...............................................................3 - 3
3.6 Entering/Changing of Variables......................................................................3 - 4
3.7 The STATUS Key...........................................................................................3 - 5
4 Basic Controls 4 - 1
4.1 Measurement 4 - 3
4.1.1 Multi Component Display: Change of Channel ..............................................4 - 3
4.1.2 Multi Component Display: Sequence Setup...................................................4 - 5
4.1.3 Range Setting ................................................................................................4 - 7
4.1.4 Range and Functional Control .......................................................................4 -11
4.1.5 Enable/Disable Ozonator Power....................................................................4 -15
4.1.6 Measurement Mode: NO NO
x
....................................................................4 -19
4.2 Calibration 4 -21
4.2.1 Zeroing...........................................................................................................4 -21
4.2.2 Spanning........................................................................................................4 -25
4.2.3 If It Won't Calibrate.........................................................................................4 -29
I
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5 Expert Controls and Set up 5 - 1
5.1 Analyzer Module Set up 5 - 3
5.1.1 Calibration/Calibration Gas List......................................................................5 - 4
5.1.2 Calibration Parameters...................................................................................5 - 9
5.1.3 Gas Measurement Parameters ......................................................................5 -11
5.1.4 Linearization Parameters................................................................................5 -12
5.1.5 Response Time/Delay Parameters.................................................................5 -14
5.1.6 Range Settings...............................................................................................5 -16
5.1.7 Units ...............................................................................................................5 -17
5.1.8 Linearization Functions...................................................................................5 -18
5.1.9 Analyzer Parameter List .................................................................................5 -23
5.1.10 Physical Measurement Parameters................................................................5 -26
5.1.11 Displayed Parameters ....................................................................................5 -28
5.2 Auxiliary Module Controls 5 -29
5.2.1 Local SIO Configuration Sections...................................................................5 -30
5.2.2 Set-up DIO Module(s).....................................................................................5 -39
5.3 Auxiliary Module Set up 5 -45
5.4 System Set up 5 -47
5.4.1 Front Panel Control ........................................................................................5 -48
5.4.2 Display Resolution..........................................................................................5 -50
5.4.3 Auxiliary Lines.................................................................................................5 -51
5.5 Expert Analyzer Controls 5 -53
5.5.1 Range Settings...............................................................................................5 -55
5.5.2 Zero/Span Calibration.....................................................................................5 -56
5.5.3 Physical Measurements..................................................................................5 -60
II
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6 Technical Level Configuration 6 - 1
6.1 System Set up 6 - 3
6.1.1 Main Display Configuration ............................................................................6 - 4
6.1.2 Front Panel Control........................................................................................6 - 9
6.1.3 Date and Time Set up....................................................................................6 -11
6.1.4 Module Binding ..............................................................................................6 -12
6.1.5 System Reset.................................................................................................6 -14
6.1.6 Security Codes...............................................................................................6 -15
6.2 Service Menus 6 -17
6.2.1 Control Module Data......................................................................................6 -18
6.2.2 Analyzer Module Data....................................................................................6 -19
6.2.3 Control Module History...................................................................................6 -21
6.2.4 Analyzer Module History ................................................................................6 -23
6.3 Diagnostic Menus 6 -25
6.3.1 Control Module Diagnostics ...........................................................................6 -26
6.3.2 Analyzer Module Diagnostics.........................................................................6 -27
6.3.2.1 Power Supply Voltages ...................................................................6 -28
6.3.2.2 Primary Variable Parameters ..........................................................6 -29
6.3.2.3 Physical Measurements ..................................................................6 -33
6.3.2.4 Temperature Control.......................................................................6 -35
6.3.2.5 Flow Control Parameters.................................................................6 -36
6.3.2.6 Miscellaneous Control Parameters..................................................6 -38
6.3.2.7 Trend Display Control......................................................................6 -39
6.3.2.8 Software Diagnostics.......................................................................6 -41
6.3.2.9 Analyzer Start up.............................................................................6 -42
6.3.2.10 NO
x
Converter Efficiency.................................................................6 -43
6.4 Other Module Diagnostic Menus 6 -44
6.5 Listing of all Modules 6 -45
Supplement: System Calibration
III
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IV
1 Introduction
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1 - 1
This software manual describes step by step how to operate successfully with the ½ 19"
and 19" MLT analyzer module and analyzer of the NGA 2000 Series from .
Chapter two shows the structure of the software menus. Chapter three describes the
display and the keyboard of the analyzer. Chapter four describes the basic controls with
detailed illustrations. So you can easily compare the actual display of the analyzer module
with the illustrations of the manual.
Chapter five describes the expert controls and chapter six describes the technical level
configuration. The layout of both chapters is not as detailed as in chapter four. Normally,
the way to a certain software menu is described with the software catchwords, you have to
press to reach this menu. You will find the illustration of the corresponding LCD screen at
the end of the catchword listing. After that you can read the meaning of the functions and
variables of each expert or technical level menu.
Some contents of the expert controls are not important for every customer. It depends on
the configuration of your NGA 2000 system, relative to the following components:
Control Module CM
Analyzer Module AM
Input/Output Modules I/O's (SIO, DIO)
You can distinguish the following system units and SIO/DIO configurations:
System Unit SIO/DIO-Configuration Corresponding Chapter
CLD analyzer module (AM):
1
without front panel i.e.
without control unit
can be combined with a
platform or an MLT analyzer
Local I/O's are not existing
Platform (CM software):
Control unit with front panel
without measurement
channels
1 SIO and up to 4 DIO's
can be installed in the
platform
SIO and DIO can be
configured for all channels
combined with the platform
chapter 5.2
p. 29 to 44
MLT analyzer
(CM and MLT AM software):
Analyzer with front panel
CM and AM software in the
same analyzer,
i.e. all functions of the control
unit and of the AM are united
in the same implement
1 SIO and 1 DIO can be
installed in the MLT
analyzer
SIO and DIO can be con-
figured for all channels
combined with the MLT
analyzer
chapter 5.2
p. 29 to 44
1
The configuration of other analyzer modules like MLT modules is described in their own manuals !
1 - 2
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The following illustrations shall make plain the connection between the hardware configu-
ration and the software setup of the modules:
Platform
CLD
FID
PMD
SIO
DIO
Other I/O´s
(see 5.2.1)
(see 5.2.2)
NGA 2000 System via Platform
MLT
Analyzer
Modules (AM's)
Control
Module (CM)
Auxiliary
Modules
Local
I/O's
SIO
DIO
(other manuals)
(other manuals)
(other manuals)
(see 5.1.17)
(see 5.1.18)
MLT Analyzer
MLT
SIO
DIO
(see 5.2.1)
(see 5.2.2)
NGA 2000 System via MLT Analyzer
CLD
Analyzer
Modules (AM's)
Control
Modul (CM)
Auxiliary
Modules
Local
I/O's
(see 5.1/5.5)
SIO
DIO
(other manuals)
FID(other manuals)
PMD(other manuals)
2 Structure of Menus
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2 - 1
Notes:
*
In the menu structure shown above, you will find the most important ramifications of the MLT software 3.1.X for the
MLT platform and analyzer versions. The menu points related to the CLD analyzer module are marked with
"AM".
They belong to the CLD software revision number 2.3.
*
At each menu point of the "Expert controls" and "Technical level" you can find which functionality will be set up:
AM (Analyzer M
odule), CM (
Control M
odule), I/O (
Input-/O
utput Module).
*
Menu lines ending with three points (...) are followed by submenus with further functions and set-ups.
-
Range set-up
-
Range and
functional control
-
Ozonator power
enable/disable
-
Measurement mode
selection: NO/NOx
-
Zeroing...
-
Spanning...
- Expert analyzer
controls...
(AM)
- Auxiliary module
controls...
(I/O's: SIO, DIO)
- System set up...
(CM)
- Analyzer module set up...
(AM)
- Auxiliary module set up...
(Other I/O's)
- System calibration...
(CM)
- System set up...
(CM)
- Service menus...
(AM, CM, I/O's:
SIO, DIO and other I/O's)
- Diagnostic menus...
(AM, CM, I/O's:
SIO, DIO and other I/O's)
- Other module
diagnostic menus...
(Other I/O's)
- Listing of all modules...
(AM, CM, I/O's:
SIO, DIO and other I/O's)
Main Menu
Basic controls... (AM)
Expert controls
and set up...
Technical level
configuration...
2 - 2
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3 Display and Keyboard
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NGA 2000
3 - 1
3.1 Starting and Initializing
After switching on the CLD analyzer module (in a platform or part of a NGA network), the
initialization procedure will be performed. A self control of the analyzer modules or the
analyzer(s) is running. You can see a sequence of several displays. They show the status
of initialization, revision notes of the MLT software and the tag. At the end
of this procedure you can see the single component display of channel one. It is the origin
to all the other channels, menus and submenus.
The instructions of the basic controls (chapter four) are all beginning with the single com-
ponent display. The actual display might differ from the shown one because the customer
can configure it according to his requirements.
3.2 Display and Function
The LCD-screen shows all measurement values of the analyzer and all customer instruc-
tions. You can operate with five function keys, four arrow keys (cursors) and the enter key.
The function of each key depends on:
the type of analyzer/analyzer module used
the optional auxiliary modules (e.g. I/O boards) used
the individual menu displayed
In case of power failure all customer specific module parameters are saved by a battery-
powered buffer.
DISPLAY STATUS MENU NEXT INFO
CLD
Sample press.:
Detector temperature:
Block temperature:
Converter temp.:
51.5 C
0.5 C
340 hPa
360 C
F1 F2 F3 F4 F5
0 250
95.00 ppm NOx
Range: 4
Typical starting menu after switching on
TAG
here e.g.: CLD Analyzer Module
3 - 2
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3.3 Operating Keys
3.4 Lines
Lines can be selected by the -key or the -key. The selected line is displayed white on
black. You have four different types of lines in the menu:
Menu line...
Line ending with three dots.
You will go to a submenu by pressing the ENTER key or the -key in such a line.
Function line !
Line ending with an exclamation-mark.
You will start a function (e.g. NO/NO
x
-toggle) by pressing the ENTER key or
the -key in such a line.
Line of variables:
Line ending with a colon.
Display of module parameters (variables).
Some parameters can be changed (e.g. range number), some parameters display only
a status (e.g. calibration status) and cannot be changed.
Text line
Line without any punctuation marks.
Only display of informations (e.g. analyzer module tag).
CLD
Sample press.:
Detector temperature:
Block temperature:
Converter temp.:
51.5 C
0.5 C
340 hPa
360 C
F1 F2 F3 F4 F5
DISPLAY STATUS MENU NEXT INFO
95.00 ppm NOx
Range: 4
0 250
Function Keys:
Keys without defined functions
The current function depends on
the menu selected
The softkey legend is shown on
the display above the key
Enter Key:
To confirm a previously entered value
(variable)
To start a selected function
(Alternative: -key)
To go into a menu (via menu line)
Cursor keys:
-key / -key:
Line up / line down
within the same menu
Alteration of numbers,
variables or digits
-key/ -key:
Moving back/forwards
between the pages of
a menu
Selection of digits
3 Display and Keyboard
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3 - 3
3.5 Important Functions of the Softkeys
DISPLAY
Change from the single component display to the multi component display.
MEASURE
Change from the main menu to the single component display.
STATUS (see 3.7!)
Change to the status report: Display of the most important parameters and
status informations of the CLD module or of the current channel.
If available, this command is always assigned to the F2 key.
CLD
F1 F2 F3 F4 F5
95.0 ppm
Basic Controls
Measurement range number: 4
Range and functional control: LOCAL
Ranges with valid calibration: 4
Calibration status: READY
If it won´t calibrate...
Status: STANDBY
Ozonator status: On
Ozonator power: Enabled
Range upper limit: 250.0 ppm
Measurement mode: NOx
HOME NO/NOx ZERO SPAN INFO
HOME FACTORS ZERO SPAN INFO
CLD
F1 F2 F3 F4 F5
95.0 ppm
Zero/span calibration
Measurement range number: 3
Span gas concentration: 100.0 ppm
Sample flow: 1100 ml/min
Raw measurement signal: 521590
Measurement gas: NOx
NO/NOx toggle!
Result...
Calibration adjustment limits: Disabled
Zero gas concentration: 0.0 ppm
Status: READY
Line of Variables
Text Line
Function Line
Menu Line
Function Key Legend
3 - 4
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MENU
Change from the single component display to the main menu or from several submenus
to higher menus.
ESCAPE or <<<
Changing back to the last menu page selected.
Reset of a changed but not confirmed parameter to the former value resp. to zero.
BACK
Reset of a changed but not confirmed parameter to the former value.
LOCK
Lock of any operation level, if activated. Each of the three operation levels has to be
activated separately.
F4 key of the main menu.
NEXT
Change of the channel in the same menu. This will only be possible, if several channels
of an analyzer or of combined analyzers are existing. Then, all available channels can
be selected one after another.
In the main menu you can move among all channels of the connected analyzers and
analyzer modules. In the submenus you can only move among the channels of the
current analyzer or analyzer module.
INFO
Change to menus containing status or help informations of the actual menu.
If available, this function is always assigned to the F5 key.
3.6 Entering/Changing of Variables
ENTER Key
If you will press this key in a line of variables, the parameter will be displayed white on
black and can be changed. After you will have set up a new value, you can confirm it by
pressing the ENTER key again.
-key / -key
Function will depend on the variable selected: - Changing of the parameter values
- Scrolling among variables selected
- Changing of digits or characters
Numbers consisting of several digits will increase/decrease totally, not digit by digit.
-key / -key
Selection of digits within a parameter.
For some variables you can change the quantity of digits or characters.
3 Display and Keyboard
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3 - 5
3.7 The STATUS Key
From the single component display or from the main menu you can change with the F2
key (STATUS) to the menu "Current measurement parameters":
In the menu "Current measurement parameters" you can control the status of the CLD
analyzer module. With the F3 key (MORE) you can change to a further menu page of this
menu. With the F2 key (ESCAPE) you can always go back to the main menu. From the
second menu page you can return to the first with the F4 key (MORE) or the -key.
In the menu "Current measurement parameters" you will only find status informations. You
cannot change the setups there. If you want to modify some parameters, you have to
change to the menu "Basic Controls" (see chapter 4) or to the menu "Analyzer module set
up" (see chapter 5.1) resp. "Expert analyzer controls" (see chapter 5.5).
HOME ESCAPE MORE INFO
CLD
F1 F2 F3 F4 F5
95.0 ppm
Current measurement parameters
Analyzer gas measured: NOx
Range change control: LOCAL
Linearization mode: Disabled
Analyzer operational state: STANDBY
Alarms reported: FAILURE
Measurement range number: 3
Analyzer alarm state: NORMAL
HOME ESCAPE MORE INFO
CLD
F1 F2 F3 F4 F5
95.0 ppm
Current measurement parameters
Response time: 3.0 s
Capillary pressure: 340 hPa
Detector temperature: 0.5 C
Bypass flow: 1100 ml/min
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4 Basic Controls
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NGA 2000
4 - 1
In the chapter "Basic Controls" you will find the most important functions to set up your
CLD analyzer module via an NGA front panel:
1) Measurement p. 4 - 3pp (Chapter 4.1.1 and 4.1.2, p. 4-3 to 4-6, are only important
for systems with several channels.)
2) Calibration p. 4 - 21pp
All steps are figured with detailed illustrations and operation instructions. In the left column
you can see display and keyboard of the NGA front panel. In the right column you can
read the instructions and notes. All instructions will begin with any single component
display and will end with the corresponding single component display after the setups are
done. The keys you have to press are illustrated in black. The instructions are completed
with notes and further informations.
Example: You want to change from the single component display of NO
x
to the main menu
Picture one shows the starting situation: single component display of NO
x
.
If you press the F3 key you will change to menu page shown in picture 2: Main Menu.
Left column: Right column:
LCD and keyboard Instructions and notes
DISPLAY STATUS MENU NEXT INFO
CLD
Sample press.:
Detector temperature:
Block temperature:
Converter temp.:
51.5 C
0.5 C
340 hPa
360 C
F1 F2 F3 F4 F5
0 250
95.00 ppm NOx
Range: 4
MEASURE STATUS NEXT LOCK INFO
CLD
F1 F2 F3 F4 F5
95.0 ppm
Main Menu
Basic controls...
Expert controls and set up...
Technical level configuration...
(Operational configuration)
(Diagnostic and manufacturing/service)
Change to the
Main Menu
Press
F3
or
Next instruction
or step,
here e.g.:
Change to the
Basic Controls:
Press
or
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4.1.1 Measurement - Multi Component Display:
Change of Channel
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4 - 3
DISPLAY STATUS MENU NEXT INFO
CLD
Sample press.:
Detector temperature:
Block temperature:
Converter temp.:
51.5 C
0.5 C
340 hPa
360 C
F1 F2 F3 F4 F5
0 250
95.00 ppm NOx
Range: 4
INFO
CLD
F1 F2 F3 F4 F5
SELECT STATUS TAGS OFF
MLT25/CH2/R2
ppm SO2
333.0
MLT25/CH3/R2
ppm NO
150.0
MLT25/CH4/R2
%O2
20.00
CLD
ppm NOx
95.00
MLT25/CH1/R2
ppm CO
45.00
INFO
CLD
F1 F2 F3 F4 F5
SELECT STATUS TAGS OFF
MLT25/CH2/R2
ppm SO2
333.0
MLT25/CH3/R2
ppm NO
150.0
MLT25/CH4/R2
%O2
20.00
CLD
ppm NOx
95.00
MLT25/CH1/R2
ppm CO
45.00
Change to the multi
component display
Press
F1
Note:
You can change to the
multi component display
from each single
component display.
Enable the selecting:
">"
Press
F1
or
Note:
If no channels of other
analyzer modules are
combined to the CLD,
only the bargraph of the
CLD module will be displayed.
Then, a change of channel
will not be possible !
Select any channel
Press or
as often as necessary to
put the > - mark into the
selected line.
Example:
Change from
NO
X
(CLD) to
CO (MLT channel 1)
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INFO
CLD
F1 F2 F3 F4 F5
SELECT STATUS TAGS OFF
MLT25/CH2/R2
ppm SO2
333.0
MLT25/CH3/R2
ppm NO
150.0
MLT25/CH4/R2
%O2
20.00
CLD
ppm NOx
95.00
MLT25/CH1/R2
ppm CO
45.00
DISPLAY STATUS MENU NEXT INFO
MLT25/CH1/R2
Temperature:
Function Control:
Maintenance Request:
Failure:
No
No
25.0 C
No
F1 F2 F3 F4 F5
45.00 ppm CO
Range: 2
0 250
Change to the single
component display
of the channel
selected
Press
F1
Single component
display of the
channel selected
will appear
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Emerson NGA 2000 User manual

Category
Measuring, testing & control
Type
User manual
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