Emerson NGA 2000 User manual

Category
Measuring, testing & control
Type
User manual

This manual is also suitable for

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98
Rosemount Analytical
NGA 2000
Software Manual
MLT Analyzer
MLT Analyzer Module
(combined with NGA 2000 platform /
MLT analyzer / TFID analyzer
or customer-developed control unit)
Software Version 3.2.X
2
nd
Edition 07/98
Catalog No.: 90 003 482
Managing The Process Better
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98
Rosemount Analytical
This Operation Manual includes information about the operation of the instrument.
Information about the additional indications and notes regarding maintenance, troubleshooting and repair
are found in the accompanying Maintenance & Operation Manual.
Troubleshooting, component replacement and internal adjustments must be made by qualified
service personnel only.
Fisher-Rosemount GmbH & Co does not take responsibility for any omissions or errors in this manual.
Any liability for direct or indirect damages, which might occur in connection with the delivery or the use of
this manual, is expressly excluded to the extend permitted by applicable law.
This instrument has left the works in good order according to safety regulations.
To maintain this operating condition, the user must strictly follow the instructions and consider the warnings
in this manual or provided on the instrument.
Misprints and alterations reserved
©
1998 by FISHER-ROSEMOUNT GmbH & Co. (ETC/PAD)
1
st
Edition: 04/98
2
nd
Edition: 07/98
Read this operation manual carefully before attempting to operate the analyzer !
For expedient handling of reports of defects, please include the model and serial number which
can be read on the instrument identity plate.
Fisher - Rosemount GmbH & Co.
European Technology Center
Industriestrasse 1
D - 63594 Hasselroth • Germany
Phone + 49 (6055) 884-0
Telefax + 49 (6055) 884-209
Internet: http://www.processanalytic.com
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98
NGA 2000
Contents
1 Introduction 1 - 1
2 Structure of Menus 2 - 1
3 Startup and Operation, General Notes and Main Menu 3 - 1
3.1 Starting and Initializing...................................................................................3 - 1
3.2 Display and Function......................................................................................3 - 2
3.3 "TAG" and Operating Keys ............................................................................3 - 2
3.4 Lines and Softkey Functionality .....................................................................3 - 3
3.5 Important Functions of the Softkeys...............................................................3 - 4
3.6 Entering/Changing of Variables......................................................................3 - 5
3.7 Starting a Function.........................................................................................3 - 6
3.8 Main Menu .....................................................................................................3 - 7
4 Basic Controls and Analyzer Module Calibration 4 - 1
4.1 Analyzer Channel Status................................................................................4 - 3
4.1.1 Status Details Failures...............................................................................4 - 5
Maintenance requests ........................................................4 - 7
Function controls ................................................................4 -11
Measurements/Alarms........................................................4 -13
Events.................................................................................4 -15
Acknowledge and clear failures..........................................4 -19
Acknowledge and clear maintenance requests ..................4 -23
Acknowledge and clear function controls............................4 -27
4.1.2 Operational Settings.......................................................................................4 -31
4.2 Single Component Display - Change of Channel...........................................4 -33
4.3 Multi Component Display - Change of Channel.............................................4 -35
4.4 Calibration Procedure Status.........................................................................4 -37
4.5 Zero Calibration..............................................................................................4 -39
4.6 Span Calibration.............................................................................................4 -43
4.7 Flow Zero Gas................................................................................................4 -47
4.8 Flow Span Gas...............................................................................................4 -51
4.9 Flow Sample Gas...........................................................................................4 -55
4.10 Flow Test Gas................................................................................................4 -59
4.11 Close all Valves..............................................................................................4 -63
I
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5 Analyzer and I/O-Module Expert Configuration 5 - 1
5.1 Analyzer Module Setup 5 - 3
5.1.1 Calibration Parameters...................................................................................5 - 5
– Span gases.........................................................................................5 - 6
– Tolerances ..........................................................................................5 - 7
– Calibration procedure setup................................................................5 - 9
– Time controlled calibration..................................................................5 -12
– Calibration...........................................................................................5 -15
– Advanced calibration methods............................................................5 -18
– Zero gases..........................................................................................5 -20
5.1.2 Alarm Parameters...........................................................................................5 -21
5.1.3 Range Parameters .........................................................................................5 -25
– Begin and end of ranges.....................................................................5 -27
– Response times (t
90
) ...........................................................................5 -28
Autoranging control.............................................................................5 -29
5.1.4 Cross Interference Compensation..................................................................5 -31
5.1.5 Linearization...................................................................................................5 -33
5.1.6 Programmable Logic Control (PLC)................................................................5 -37
5.1.7 Programmable Calculator...............................................................................5 -45
5.1.8 Measurement Display Configuration...............................................................5 -49
5.1.9 Acknowledgement of Status Reports..............................................................5 -52
5.1.10 Concentration Measurement Parameters.......................................................5 -54
5.1.11 Peak Measurement ........................................................................................5 -55
5.1.12 Differential Measurement ...............................................................................5 -57
5.1.13 Gasflow Setup................................................................................................5 -59
5.1.14 Pressure Compensation.................................................................................5 -60
5.1.15 Flow Measurement.........................................................................................5 -62
5.1.16 Temperature Measurement............................................................................5 -63
5.1.17 Loading/Saving Configuration Parameters.....................................................5 -64
5.1.18 Inputs and Outputs.........................................................................................5 -67
– Local SIO ............................................................................................5 -68
– Local DIO............................................................................................5 -74
– Signal codes........................................................................................5 -75
5.1.19 Delay and Average.........................................................................................5 -79
5.1.20 Special Functions...........................................................................................5 -81
5.1.21 AK-Protocol Communication ..........................................................................5 -82
II
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5.2 I/O Module Controls 5 -83
5.2.1 SIO Module 5 -84
5.2.2 DIO Module(s) 5 -93
5.3 I/O Module Setup 5 -99
6 System Configuration 6 - 1
6.1 Diagnostic Menus...........................................................................................6 - 3
6.1.1 Control Module Diagnostics.................................................................6 - 4
6.1.2 Analyzer Module Diagnostics ..............................................................6 - 5
6.2 Date and Time................................................................................................6 - 6
6.3 Security Codes...............................................................................................6 - 7
6.4 Network Module Binding ................................................................................6 - 9
6.5 System Reset.................................................................................................6 -11
6.6 System Modules.............................................................................................6 -12
7 Display Controls 7 - 1
Index
Supplement: System Calibration
III
NGA 2000
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IV
1 Introduction
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NGA 2000
1 - 1
This software manual describes step by step how to operate successfully with the ½ 19"
and 19" MLT analyzer module and analyzer of the NGA 2000 Series.
Chapter two shows the structure of the MLT software menus. Chapter three describes the
display and the keyboard of the analyzer. Chapter four describes the basic controls with
detailed illustrations. So you can easily compare the actual display of the analyzer module
with the illustrations of the manual.
Chapter five describes the expert configurations of the analyzer module and of the Input/
Output Modules (I/O modules). Chapter six describes the system configuration. The layout
of both chapters is not as detailed as in chapter four. Normally, the way to a certain menu
of the MLT software is described with the software catchwords you have to press to reach
this menu. You will find the illustration of the corresponding LCD screen at the end of the
catchword listing. After that you can read the meaning of the functions and variables of
each expert or system configuration menu.
Some contents of the expert configurations are not important for each customer. It depends
on the configuration of your NGA 2000 system, relative to the following components:
Control Module CM
Analyzer Module AM
Input/Output Modules I/O's (SIO = Standard I/O, DIO = Digital I/O,
System Auto Calibration I/O, Analog Output with 3 Alarms I/O,
Auto Calibration I/O)
You can distinguish the following system units and SIO/DIO configurations:
System Unit SIO/DIO-Configuration
Section
Page
MLT analyzer module (AM):
without front panel,
i.e. without control unit
can be combined with a platform,
an MLT analyzer, a TFID analyzer
or a customer developed control
unit
1 local SIO and 1 local DIO can be
installed in the MLT analyzer
module
SIO and DIO can be configured
for the channels of the analyzer
module only
5.1.18
p. 5-67
Platform (CM Software):
Control unit with front panel
Without measurement channels
1 SIO and up to 4 DIO's can be
installed in the platform (CM I/O)
SIO and DIO can be configured
for all channels combined with the
platform
5.2
p. 5-83
MLT analyzer (CM and MLT AM
software):
Analyzer with front panel
CM and AM software in the same
analyzer,
i.e. all functions of the control unit
and of the AM are combined in one
controller board
1 SIO and 1 DIO can be installed
in the MLT analyzer (CM I/O)
SIO and DIO can be configured
for all channels combined with the
MLT analyzer
5.2
p. 5-83
1 - 2
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The following illustrations shall make plain the connection between the hardware configu-
ration and the software setup of the modules:
Platform
MLT
CLD
PMD
1 SIO
4 DIO's
max.
Other I/O's
(see 5.2.1)
(see 5.2.2)
NGA 2000 System via Platform
TFID
Analyzer
Modules (AM's)
Control
Module (CM)
I/O
Modules
Local
I/O's
(additional
manuals)
(additional
manuals)
(see 5.1.18)
FID
(additional
manuals)
DIO
SIO
DIO
SIO
(see 5.1.18)
MLT Analyzer
MLT
CLD
PMD
1 SIO
1 DIO
NGA 2000 System via MLT Analyzer
FID
Analyzer
Modules (AM's)
Control
Module (CM)
System I/O
Modules
Local
I/O's
(additional
manuals)
(additional
manuals)
SIO
DIO
(additional
manuals)
TFID
(see 5.1.18)
DIO
SIO
(see 5.1.18)
(see 5.2.1)
(see 5.2.2)
1 Introduction
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1 - 3
TFID Analyzer
TFID
CLD
PMD
1 SIO
1 DIO
NGA 2000 System via TFID Analyzer
FID
Analyzer
Modules (AM's)
Control
Module (CM)
System I/O
Modules
Local
I/O's
(additional
manuals)
(additional
manuals)
SIO
DIO
(additional
manuals)
MLT
(see 5.1.18)
DIO
SIO
(see 5.1.18)
(see 5.2.1)
(see 5.2.2)
1 - 4
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2 Structure of Menus
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2 - 1
Notes:
* M
enu lines ending with three points (...) are followed by submenus with further functions and set-ups.
*
All set-ups in the menu "Basic controls" are valid for the
analyzer module (AM).
*
At each menu point of the "Expert configuration" and "System configuration" you can find which functionality will be set up:
AM (A
nalyzer
M
odule), CM (
Control M
odule), I/O (
Input-/O
utput Module).
-
Calibration procedure
status...
-
Zero calibration of all
ranges
-
Span calibration of the
current range
-
Current gas valve setting:
- Zero gas flow
- Span gas flow
- Sample gas flow
- Test gas flow
- Closing all valves
- Analyzer module
controls... (AM)
- I/O module controls...
(I/O's: SIO, DIO)
- Analyzer module setup...
(AM)
- I/O module setup...
(Other micro processor
controlled I/O's)
- System calibration... (CM)
- Diagnostic menus...
(AM, CM, I/O's: SIO, DIO
and other I/O's)
- Date and time... (CM)
- Security codes...
(Lock of each level)
- Network module binding...
(AM, CM, I/O's: SIO, DIO
and other I/O's)
- System reset... (CM)
- System modules... (CM)
- System tag (CM)
- Display controls of the
front panel LCD
- Front panel control
(number of digits)
- Auxiliary lines
(for the
single component display)
Main Menu
Analyzer module
calibration & basic
controls... (AM)
Analyzer and I/O-
module expert
configuration...
System configuration
and diagnostics...
Display controls...
Section 4 Section 5 Section 6 Section 7
Section 3.8
2 - 2
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3 Startup and Operation, General Notes and Main Menu
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3 - 1
3.1 Starting and Initializing
After switching on the MLT analyzer or analyzer module (in a platform or part of a NGA
network), the initialization procedure will be performed. A self control of the analyzer
modules or the analyzer is running. You can see a sequence of several displays. They
show the status of initialization, revision notes of the MLT software and the
tag:
If you press the F1 key during the initializing, you will reset the LCD brightness and
contrast to factory settings (see also section 7). Pressing the F3 key will abort the network
initializing. Then you will have no connection to any analyzer module. Only the menus of
the platform will be available.
At the end of the initializing procedure you can see the single component display of
channel one (see illustration on next page). It is the origin to all the other channels, menus
and submenus.
The instructions of the basic controls (chapter four) are all beginning with the single com-
ponent display. The actual display might differ from the shown one because the customer
can configure it according to his requirements (see section 5.1.8 p. 5-49 and section 7).
LCDReset Abort
F1 F2 F3 F4 F5
(C) 1998 FISHER-ROSEMOUNT Analytical
NGA-2000 Control Module/Version 3.2.1
Initializing Network
Initializing network interface
3 - 2
NGA 2000
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98
3.2 Display and Function
The LCD screen shows all measurement values of the analyzer and all customer
instructions. You can operate with five function keys, four arrow keys (cursors) and the
enter key. The function of each key depends on:
the type of analyzer/analyzer module used
the optional auxiliary modules (e.g. I/O boards) used
the individual menu displayed
In case of power failure all customer specific module parameters are saved by a battery-
powered buffer.
3.3 "TAG" and Operating Keys
Display Status... Main... Channel Calib...
TAG
F1 F2 F3 F4 F5
Failures: No
Maintenance-Requests: No
Temperature: 20.0 C
Operation: Ready
Range: 1
37.50 ppm CH4
0.00 50.00
0.0 100.0
Enter Key:
To confirm a previously entered value
(variable)
To start a selected function
(Alternative: -key)
To go into a menu (via menu line)
Cursor keys:
-key / -key:
Line up / line down
within the same menu
Alteration of numbers,
variables or digits
-key / -key:
Moving back/forwards
between the pages of
a menu
Selection of digits
Function Keys:
keys without defined functions
The current function depends on
the menu selected
The softkey legend is shown on
the display above the key
At the top left of each menu page you will find the tag of the current channel.
Typical tags:
MLT/CH1/R1: MLT Analyzer or Analyzer Module / CHannel 1 / Range 1
TFID-R1: Thermo FID Analyzer or Analyzer Module - Range 1
In this manual you will find normally "TAG" as general name. But in the specific MLT
menu pages you will find "MLT".
3 Startup and Operation, General Notes and Main Menu
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3 - 3
3.4 Lines and Softkey Functionality
Lines can be selected by the -key or the -key. The selected line is displayed white on
black. You have four different types of lines in the menu:
Menu line... / Menu Softkey...
Line/Softkey lettering ending with three dots.
You will go to a submenu/further menu by pressing the softkey resp. by pressing the
88 -key or the -key in the menu line.
Function line / Function Softkey !
Line/Softkey lettering ending with an exclamation-mark.
You will start a function (e.g. calibration) by pressing the softkey resp. by pressing the
88 -key or the -key in the function line.
Line of variables:
Line ending with a colon.
Display of module parameters (variables).
Some parameters can be changed (e.g. begin of range), some parameters display only
a status (e.g. temperature) and cannot be changed. These variables will be displayed
below a line within the menu.
Text line
Line without any punctuation marks.
Only display of informations.
The following illustrations shall make plain the functionalities of lines and softkeys des-
cribed above:
Measure Status... Channel Back...
TAG
F1 F2 F3 F4 F5
37.50 ppm
-- Analyzer Module Calibration --
Calibration procedure status...
Start span calibration procedure !
Expected span gas: 50.00 ppm
Span gas name: Methane
Start zero calibration procedure !
Expected zero gas: 0.00 ppm
Valves...
Valve position: Samplegas
Time & Date: 12:50:55 June 16, 1998
Menu Line
Function Lines
Lines of Variables
(These here cannot
be changed)
3 - 4
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3.5 Important Functions of the Softkeys
Display
Change from the single component display to the multi component display.
F1 in the single component display.
Measure
Change from all menus and submenus to the single component display of the channel
selected.
F1.
Status (see section 4.1 p. 4-3!)
Change to the menu "Analyzer Channel Status":
Display of the most important parameters and information about the status of the
current channel or module.
If available: F2.
Main (see section 3.8 p. 3-7!)
Change from the single component display to the main menu.
F3 in the single component display.
Channel
Scrolling through the channels in the same menu. In the main menu and the single
component display you can move among all channels of the connected analyzers and
analyzer modules. In the submenus you can only move among the channels of the
current analyzer or analyzer modules.
If available: F3 (F4 in the single component display).
Measure Cancel ! Back... More...
TAG
F1 F2 F3 F4 F5
37.50 ppm
-- Calibration Procedure Status --
Procedure status: Ready
Current/expected gas flow: Samplegas
Concentration in span gas units: 37.50 ppm
Last zero calibration: Success
Last span calibration: Success
Last span calibration was: Fri 05-29-1998 13:37:23
Successful zero+span calibrated ranges: 1+2+3+4
Remaining procedure time: 0 s
Last zero calibration was: Fri 05-29-1998 13:32:06
---------------------- Results ----------------------
Text Line
Menu Softkeys
Function Softkey
3 Startup and Operation, General Notes and Main Menu
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3 - 5
Lock
Lock of all three operation levels from the main menu, if a security code is activated in
the system configuration level (see section 6.3 p. 6-7).
F4 in the main menu.
Calib (see section 4.4 p. 4-37 and 5.1.1 p. 5-15!)
Change from the single component display to the menu "Analyzer module calibration".
F5 in the single component display.
MFG Data (see section 3.8 p. 3-7/8!)
Change from the main menu to the menu "Module Manufacturing Data":
Further submenus are available with informations about the control module and
analyzer module data, such as address of the manufacturer, serial number of the
modules or the software and hardware revisions.
F5 in the main menu.
Back
Moving back to the last menu page selected (Alternative: -key) or
reset of a changed but not confirmed parameter to the former value.
If available: F4 for moving back, F2 for reset.
More
Changing to a further menu page.
If available: F5.
3.6 Entering/Changing of Variables
88 -key
If you have already selected a line of variables (displayed white on black) and press the
88 -key, only the parameter will be selected and can be changed.
If you press the 88 -key again, the new value will be confirmed.
-key / -key
Function depends on the variable selected: - Changing the parameter values
- Scrolling among variables selected
- Changing of digits or characters
Increasing or decreasing of numbers.
-key / -key
Selection of digits within a number.
For some variables you can change the quantity of digits or characters.
3 - 6
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3.7 Starting a function
If you press the 88 -key or the -key in a function line, you will be asked to confirm the
order in the following way:
If you will press the F2 key, the function will start immediately.
If you will press the F4 key, you will go back to the last menu page.
Note: If you don't want to be asked before the start of each function, you can configure it
in the menu "Measurement Display Configuration" in the expert configuration level (see
section 5.1.8 p. 5-49). Select "No" in the line "Display confirmation menus". Then, each
function will start directly after the order is done and no confirmation will be required.
Yes Back...
TAG
F1 F2 F3 F4 F5
37.50 ppm
-- Confirmation Required --
Do you really want to do this ??
Press "Yes" or "Back..."
3 Startup and Operation, General Notes and Main Menu
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3 - 7
3.8 Main Menu
If you press the F3 key (Main...) or the -key in any single component display, you
will change to the "Main Menu". From there you can change to all operating levels
of your MLT analyzer or analyzer module to set up and control the parameters of
measurement, calibration and data transfer !
Via the F5 key (MFG Data) you can change to several submenus, where you will find
a lot of important data about the control module (MLT analyzer or platform) and the
analyzer module, such as service address or serial number !
Ramifications from the Main Menu:
F1
Changing to the single component display of the
current channel
+
Section 3.1 p. 3-1/2 !
F2
Changing to the menu "Analyzer Channel Status" of
the current channel
+
Section 4.1 p. 4-3 !
F3
Scrolling through all channels of the connected
analyzers and analyzer modules
+
See channel tag !
F4
Lock of any operating level by security code
+
Section 6.3 p. 6-7 !
F5
Changing to the menu "Module Manufacturing Data"
+
See next pages !
See chapter 4 !
See chapter 5 !
See chapter 6 !
See chapter 7 !
To setup see 6.2 p. 6-6
Factory Setting
Measure Status... Channel Lock... MFG Data
TAG
F1 F2 F3 F4 F5
95.00 ppm
-- Main Menu --
Analyzer module calibration & basic controls...
Analyzer and I/O-module expert configuration...
System configuration and diagnostics...
Display controls...
Time & Date: 14:01:45 25 May 1998
System tag: Fisher-Rosemount
3 - 8
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90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98
Ramifications from the menu "Module Manufacturing Data":
1. Control module data:
2. Analyzer module data:
Measure Or... Back... More...
TAG
F1 F2 F4 F5
95.00 ppm
Manufactured by:
Fisher-Rosemount GmbH & Co
Industriestrasse 1
D-63594 Hasselroth / Germany
FAX. (+49) 6055 884-209
(C) Copyright Fisher-Rosemount GmbH & Co, 1998
Tel. (+49) 6055 884-0
F3
Measure <<< Back... >>>
TAG
F1 F2 F3 F4 F5
95.00 ppm
-- Module Manufacturing Data --
Control module data...
Analyzer module data...
Measure Back...
TAG
F1 F2 F3 F4 F5
95.00 ppm
Manufactured by:
Rosemount Analytical Inc.
4125 East La Palma Avenue
Anaheim, CA 92807-1802 /USA
FAX: (714) 577-8739
(C) Copyright Fisher-Rosemount Analytical Inc., 1998
Tel: (714) 986-7600
Measure Back...
TAG
F1 F2 F3 F4 F5
95.00 ppm
-- Control Module Version Information --
Serial number: CM 4711
Hardware revision: ACU02 R: 3.2.2
Software revision: 3.2.1/P001
Revision date: May 29 1998
Revision time: 12:35:00
Phrase dictionary version: P001/1
Manufacturing date: 14.05.1998
Language: English
Measure <<< Back... >>>
TAG
F1 F2 F3 F4 F5
95.00 ppm
-- Module Manufacturing Data --
Control module data...
Analyzer module data...
Measure Back... More...
TAG
F1 F2 F3 F4 F5
95.00 ppm
Manufactured by:
Fisher-Rosemount GmbH & Co
Industriestrasse 1
D-63594 Hasselroth / Germany
FAX. (+49) 6055 884-209
(C) Copyright Fisher-Rosemount GmbH & Co, 1998
Tel. (+49) 6055 884-0
Measure Back...
TAG
F1 F2 F3 F4 F5
95.00 ppm
-- Analyzer Module Version Information --
Serial number: AM 4712
Hardware revision: ACU02 R: 3.2.2
Software revision: 3.2.1 / P001
Revision date: May 29 1998
Revision time: 12:41:18
Manufacturing date: 14.05.1998
More... Measure Back...
TAG
F1 F2 F3 F4 F5
95.00 ppm
-- Hardware Configuration --
Measurement system: PSV-System
Serial interface adaptor: RS-232
Heater installed: No
Local DIO module installed: 2
Sensor system revision:
RAM-memory: 242748 Bytes
Channel
Local SIO module installed: Enabled
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Emerson NGA 2000 User manual

Category
Measuring, testing & control
Type
User manual
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