Valid for serial no. 803--xxx--xxxx0443 808 027 051222
A21 PRB 17- 49
A21 PRB 33- 90
A21 PRB 60- 170
104
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 17..............................................
Ðóññêèé
TOCr
-- 3 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 5.......................................................
3 Òåõíè÷å ñ êèå äàííûå 6..............................................
4 ÌÎÍÒÀÆ ÓÑÒÀÍÎÂÊÈ 7.............................................
4.1 Ïîäêëþ÷åíèÿ 7............................................................
5 ÐÀÁÎÒÀ ÓÑÒÀÍÎÂÊÈ 8..............................................
5.1 Ïîäãîòîâêà ê ðàáîòå 9......................................................
5.2 Ðåãóëèðîâêè 9.............................................................
5.3 Íà÷àëî ñâàðêè 10...........................................................
5.4 Ñâàðêà â îãðàíè÷åííîì ïðîñòðàíñòâå 11.....................................
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 13.................................
6.1 Åæåäíåâíûé îñìîòð 13.....................................................
6.2 Ïî ìåðå íàäîáíîñòè 13.....................................................
6.3 Çàìåíà áûñòðîèçíàøèâàþùèõñÿ ÷àñòåé 15...................................
6.4 Çàìåíà âîëüôðàìîâîãî ýëåêòðîäà 16........................................
6.5 Ïåðåóñòàíîâêà çàæèìíûõ êëåùåé íà ñâàðî÷íîé ãîëîâêå 16...................
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 16.......................................
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 31........................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 61...........................
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèê è
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåá îâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàá î÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäàëåíèå ïîñòîðîííèõ ëèö èç ðàá î÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâ îçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàò ü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
RU
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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÎÑ ÒÎÐÎÆÍÎ!
ÄÓÃÎ
Â
Àß Ñ
Â
ÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ
Â
ÑÅÕ ÏÐÀ
Â
ÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒ
Â
ÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛ
Â
ÀÒÜ Ñ
Â
ÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀ
Â
ËÅÍÍÛÅ ÈÇÃ ÎÒ Î
Â
ÈÒÅËÅÌ Ñ
Â
ÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎ
Â
ÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæ åíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îð ãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäå æäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀ
Â
ÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
2 ÂÂÅÄÅÍÈÅ
Ñâàðî÷íûå ãîëîâêè ñåðèè A21 PRB 17-49 / 33-90 / 60-170 ïðåäíàçíà÷åíû äëÿ
ìåõàíèçèðîâàííîé îðáèòàëüíîé àðãîíî-äóãîâîé ñâàðêè íåïëàâÿùèìñÿ
ýëåêòðîäîì òðóáíûõ ñîåäèíåíèé.
Ãîëîâêè àäàïòèðîâàíû äëÿ ñîâìåñòíîé ðàáîòû ñ èñòî÷íèêàìè ïèòàíèÿ LTO
160, LTO 250, LTP 450, LTS 160, LTS 250, LTS 320. Äëÿ ïîäà÷è
ïðèñàäî÷íîé ïðîâîëîêè â çîíó ñâàðêè
ïðåäíàçíà÷åí ïîäàþùèé ìåõàíèçì MEI 21.
Óñòðîéñòâî ñâàðî÷íîé ãîëîâêè ïîçâîëÿåò
áûñòðî, ëåãêî è òî÷íî ôèêñèðîâàòü å¸
íà òðóáå. Ïàðà çàæèìíûõ ãóáîê (4)
ôèêñèð óþò íåïîäâèæíî ãîëîâêó íà
òðóáå ïðè íàæàòèè íà ðóê îÿòêó
ðû÷àãà (1). È òîëüêî çóá÷àòàÿ
ðåéêà (3) ñ çàêðåïëåííûìè íà íåé
ìåõàíèçìàìè âðàù àåòñÿ âîêðóã
òðóáû âî âðåìÿ ñâàðêè.
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Çóá÷àòàÿ ðåéêà âðàùàåòñÿ çà ñ÷¸ò ïðèâîäà (2), ñîñòîÿùåãî è ç
ýëåêòðîäâèãàòåëÿ ïîñòîÿííîãî òîêà ñ ïîñòîÿííûìè ìàãíèòàìè è
èìïóëüñíîãî ïåðåäàò÷èêà ä ëÿ ðåãóëèðîâàíèÿ ñêîðîñòè. Ýëåêòðîäâèãàòåëü
çàïèòûâàåòñÿ è óïðàâëÿåòñÿ îò ñåòè óïðàâëåíèÿ èñòî÷íèêà ïèòàíèÿ.
3 Òåõíè÷åñêèå äàííûå
Ñâàðî÷íàÿ ãîëîâêà PRB 17-49 PRB 33-90
Ñâîäÿíûì
îõëàæäåíèåì
Ñâîçäóøíûì
îõëàæäåíèåì
Ñâîäÿíûì
îõëàæäåíèåì
Ñâîçäóøíûì
îõëàæäåíèåì
Ìàêñèìàëüíûé òîê ñâàðêè ïðè
ÏÂ 100% (A)
250 100 250 100
Íàðóæíûé äèàìåòð ò ðóáû (ìì) 17-49 33-90
Ñêîðîñòü âðàùåíèÿ (îá/ìèí.) 0,12 - 2,4 0,08 - 1,6
Âåñ áåç êàáåëÿ, øëàíãîâ ã) 2,8 3,2
Ä ëèíà êîìïëåêòà øëàíãîâ (ì) 7 7
Äèàìåòð âîëüôðàìîâîãî
ýëåêòðîäà (ìì)
1,6 / 2,4 1,6 / 2,4
Äèàìåòð ïðèñàäî÷íîé
ïðîâîëîêè ì)
0,6/0,8/0.9 Fe,SS 0,6 / 0,8 / 0.9 Fe, SS
Ïðèâîäíîé áëîê
Ìàêñ. íàïðÿæåíèå öåïè ÿêîðÿ
(Â)
Ìàêñ. òîê öåïè ÿêîðÿ (A DC)
Ñêîðîñòü âðàùåíèÿ ÿêîðÿïðè
20 Â (îá/ìèí. )
Ïåðåäàòî÷íîå ÷èñëî ðåäóêòîðà
48
0,5
6950
246:1
48
0,5
6950
246:1
Ñâàðî÷íàÿ ãîëîâêà PRB 60-170
Ñâîäÿíûì
îõëàæäåíèåì
Ñâîçäóøíûì
îõëàæäåíèåì
Ìàêñèìàëüíûé òîê ñâàðêè ïðè ÏÂ 100% (A) 250 100
Íàðóæíûé äèàìåòð ò ðóáû (ìì) 60-170
Ñêîðîñòü âðàùåíèÿ (îá/ìèí.) 0,05 - 0,95
Âåñ áåç êàáåëÿ, øëàíãîâ ã) 4,4
Ä ëèíà êîìïëåêòà øëàíãîâ (ì) 7
Äèàìåòð âîëüôðàìîâîãî ýëåêòðîäà (ìì) 1,6 / 2,4
Äèàìåòð ïðèñàäî÷íîé ïðîâîëîêè (ìì) 0,6 / 0,8 / 0.9 Fe, SS
Ïðèâîäíîé áëîê
Ìàêñ. íàïðÿæåíèå öåïè ÿêîðÿ (Â)
Ìàêñ. òîê öåïè ÿêîðÿ (A DC)
Ñêîðîñòü âðàùåíèÿ ÿêîðÿïðè 20 Â
(îá/ìèí.)
Ïåðåäàòî÷íîå ÷èñëî ðåäóêòîðà
48
0,5
6950
246:1
RU
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4 ÌÎÍÒÀÆ ÓÑÒÀÍÎÂÊÈ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâà ëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÎÑÒÎÐÎÆÍÎ !
Ñîáëþäàéòå îñòîðîæíîñòü! Âðàùàþùèåñÿ äåòàëè ìîãóò íàíåñòè
òðàâìû!
S Ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ LT O 160, LTO 250, ñì. Èíñòðóêöèþ
0456 779 xxx.
S Ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ LTP 450, ñì. Èíñòðóêöèþ 0456 634 xxx.
S Ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ LTS 320, ñì. Èíñòðóêöèþ 0457 690 xxx.
S Ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ LTS 160, LTS 250, ñì. Èíñòðóêöèþ 0458343xxx.
S Ïîäàþùèé ìåõàíèçì MEI 21, ñì. Èíñòðóêöèþ 0443 831 xxx
4.1 Ïîäêëþ÷åíèÿ
Âîäîîõëàæäàåìûå ñâàðî÷íûå ã î ëîâêè
A Êàáåëü - âðàùåíèå D jëàíã âîäÿíîãî îõëàæäåíèÿ
(Âõîä)
B Êàíàë ñâàðî÷íîé ïðîâîëîêè E Ñâàðî÷íûé êàáåëü -
C jëàíã âîäÿíîãî îõëàæäåíèÿ
(Âûõîä)
F jëàíã çàùèòíîãî ãàçà
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Ñâàðî÷íûå ã îëîâêè ñ âîçäóøíûì îõëàæäåíèåì
A Êàáåëü - âðàùåíèå E Ñâàðî÷íûé êàáåëü -
B Êàíàë ñâàðî÷íîé ïðîâîëîêè F jëàíã çàùèòíîã î ãàçà
5 ÐÀÁÎÒÀ ÓÑÒÀÍÎÂÊÈ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
S Èíôîðìàöèþ î ðàáîòå èñòî÷íèêîâ ïèòàíèÿ LTO 160, LTO 250 , ñì.
Èíñòðóêöèþ ïî ïðîãðàììèðîâàíèþ 0456 779 xxx
S Èíôîðìàöèþ î ðàáîòå èñò î÷íèêà ïèòàíèÿ LTP 450, ñì. Èíñòðóêöèþ ïî
ïðîãðàììèðîâàíèþ 0456 638 xxx.
S Èíôîðìàöèþ î ðàáîòå èñòî÷íèêà ïèòàíèÿ LTS, ñì. Èíñòðóêöèþ ïî
ïðîãðàììèðîâàíèþ 0457 706 xxx.
Ä ëÿ èñêëþ÷åíèÿ ïîâðåæäåíèé ñâàðî÷íîé îñíàñòêè ïåðåä íà÷àëîì ñâàðêè óáåäèòåñü â
òîì,÷òîîáðàòíûéêàáåëüïîäñîåäèíåíêñâàðèâàåìîéäåòàëèèâîëüôðàìîâûé
ýëåêòðîä íàõîäèòñÿ â èñõîäíîì ïîëîæåíèè.
ÂÍÈÌÀÍÈÅ!
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5.1 Ïîäã îòîâêà ê ðàáîòå
S Óñòàíîâèòå âûáðàííûé äèàìåòð òðóáû,
èñïîëüçóÿ ðåãóëèðîâî÷íûé âèíò (3), ïðè
íàæàòîì çàæèìíîì ðû÷àãå (1).
S Ðàñêðîéòå çàæèìíûå êëåùè ñ
ïîìîùüþ ðû÷àãà (1).
S Äëÿ ïðàâèëüíîãî ôèêñèðîâàíèÿ
çàòÿíèòå ðåãóëèðîâî÷íûé âèíò
(3) åù¸ íà ÷åòâåðòü îáîðîòà.
N.B. Áîëüøåå óñèëèå çàæèìà
ìîæåò ïðèâåñòè ê äåôîðìàöèè
êëåùåé è, êàê ñëåäñòâèå, ê
íàðóøåíèþ ñîîñíîñòè è
óõóäøåíèþ êà÷åñòâà ñâàðêè.
Ïðè ñâàðêå òðóá äèàìåòðîì 8-17 ìì è
èñïîëüçîâàíèÿ ñïåöèà ëüíîãî íàáîðà
ïî ïåðåíàëàäêå ( Ñì. Ñïèñîê
ïðèíà äëåæíîñòåé ñòð.12), ñâàðî÷íàÿ ãîëîâêà äîëæíà áûòü çàôèêñèðîâàíà
â âåðòèêà ëüíîì ïîëîæåíèè, ä ëÿ ÷åãî ïîä ïðèâîä íåîáõîäèìî óñòàíîâèòü
óïîð, ïðåäîòâðàùàþùèé ãîëîâêó îò ïðîâîðà÷èâàíèÿ âîêðóã òðóáû.
S Ñîæìèòå êëåøè ñíîâà ñ ïîìîùüþ çàæèìíîãî ðû÷àãà (1).
S Ñ ïîìîùüþ ðóêîÿòêè (2) âûâåäèòå èç çàöåïëåíèÿ çóá÷àòóþ ðåéêó.
S Ïîâåðíèòå çóá÷àòóþ ðåéêó (4) ïðèìåðíî íà 1,5 îáîðîòà òàê, ÷òîáû
íàìîòàòü ñîåäèíèòåëüíûé êàáåëü.
5.2 Ðåãóëèðîâêè
Ðåãóëèðîâêà ïîëîæåíèÿ âîëüôðàìîâîãî
ýëåêòðîäà ó ñâàðíîãî ñîåäèíåíèÿ
S Îòðåãóëèðóéòå ðàäèàëüíûé çàçîð,
èñïîëüçóÿ âèíò (2).
S Îòðåãóëèðóéòå ðàäèà ëüíîå
íàïðàâëåíèå ñîïëà (1) ñ
ïîìîùüþ ñïåöèàëüíîãî
èíñòðóìåíòà. Òî÷íàÿ ðåã óëèðîâêà
ïðîèçâîäèòñÿ êîëåñèêîì (2).
Ïðèæèìíîå óñèëèå ðû÷àãà
ñâàðî÷íîé ãîëîâêè âûñòàâëåíî â
ñîñòîÿíèè ïîñòàâêè îáîðóäîâàíèÿ.
Åñëè ðåã óëèðîâêà âñ¸àêè íåîáõîäèìà îáðàòèòåñü çà èíôîðìàöèåé
â áëèæàéøåå ïðåäñòàâèòåëüñòâî ôèðìû ESAB.
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Çàïðàâêà ïðèñ àäî÷íîé ïðîâîëîêè
S Ñì. Èíñòðóêöèþ ê ïîäàþùåìó
ìåõàíèçìó MEI 21 (0443 831 xxx).
Ðåãóëèðîâêà ïîäà÷è ïðèñàäî÷íîé ïðîâîëîêè
S Îòðåãóëèðóéòå ðàäèà ëüíîå
íàïðàâëåíèå ñîïëà (1) ñ
ïîìîùüþ ñïåöèàëüíîãî
èíñòðóìåíòà. Òî÷íàÿ ðåã óëèðîâêà
ïðîèçâîäèòñÿ êîëåñèêîì (2).
5.3 Íà÷àëî ñâàðêè
S Âûçîâèòå èç áèáëèîòåêè ïàìÿòè áëîêà óïðàâëåíèÿ íåîáõîäèìóþ ðàáî÷óþ
ïðîãðàììó ( Ñì. Èíñòðóêöèþ ïî ïðîãðàììèðîâàíèþ).
S Íàæìèòå ê ëàâèøó Ñòàðò (A) íà áëîêå óïðàâëåíèÿ.
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5.4 Ñâàðêà â îãðàíè÷åííîì ïðîñòðàíñòâå
PRB 17-49
Ñâàðî÷íàÿ ãîëîâêà PRB 17-49
Ñâîäÿíûì
îõëàæäåíèåì
Ñâîçäóøíûì
îõëàæäåíèåì
D C-C min D C-C min
S Áàçîâûé êîìïëåêò . D49 70+D D49 70+D
S Áåç âèíòà (1) äëÿ òî÷íîé ðåãóëèðîâêè
ïðîâîëîêè.
S Êðûøêàãîðåëêè(3)èâèíò(4îãóò
áûòü çàìåíåíû íà áîëåå êîðîòêèå.
D49 70+D/2 D40
40D49
70+D/2
50+D
S Áåç âèíòà (1) äëÿ òî÷íîé ðåãóëèðîâêè
ïðîâîëîêè.
S Áåç êîíöåâûõ ïëàñòèí (2).
S Ñ íàïðàâëÿþùèìè äëÿ ê àá åëåé.
S Êðûøêàãîðåëêè(3)èâèíò(4îãóò
áûòü çàìåíåíû íà áîëåå êîðîòêèå.
S Ñ ñîïëîì ïðèñàäî÷íîé ïðîâîëîêè 0443
880 880.
D34
34<D49
56+D/2
39+D
D40 50+D
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PRB 33-90
Ñâàðî÷íàÿ ãîëîâêà PRB 33-90
Ñâîäÿíûì
îõëàæäåíèåì
Ñâîçäóøíûì
îõëàæäåíèåì
D C-C min D C-C min
S Áàçîâûé êîìïëåêò . D68
68<D90
94+D/2
60+D
D68
68<D90
70+D/2
60+D
S Áåç âèíòà (1) äëÿ òî÷íîé ðåãóëèðîâêè
ïðîâîëîêè.
S Êðûøêàãîðåëêè(3)èâèíò(4îãóò
áûòü çàìåíåíû íà áîëåå êîðîòêèå.
D90 94+D/2 D40 94+D/2
S Áåç âèíòà (1) äëÿ òî÷íîé ðåãóëèðîâêè
ïðîâîëîêè.
S Áåç êîíöåâûõ ïëàñòèí (2).
S Ñ íàïðàâëÿþùèìè äëÿ ê àá åëåé.
S Êðûøêàãîðåëêè(3)èâèíò(4îãóò
áûòü çàìåíåíû íà áîëåå êîðîòêèå.
D90 82+D/2 D64
64<D90
82+D/2
50+D
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PRB 60-170
Ñâàðî÷íàÿ ãîëîâêà PRB 60-170
Ñâîäÿíûì
îõëàæäåíèåì
Ñâîçäóøíûì
îõëàæäåíèåì
D C-C min D C-C min
S Áàçîâûé êîìïëåêò D170 137+D/2 D170 137+D/2
6 Ò ÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ïðèìå÷àíèå:
Âñå ã à ðàíòèéíûå îáÿçàò åëüñòâà ïîñò à âùèêà òåðÿþò ñèëó â ñëó÷àå ïîïûòêè
ïîêóïàòåëÿ ñàìîñòîÿòåëüíî óñòðàíèòü êàêóþ-ëèáî íåèñïðàâíîñòü ìàøèíû â
òå÷åíèå ãàðàíòèéíîãî ïåðèîäà.
6.1 Åæåäíåâíûé îñìîòð
Óáåäèò åñü, ÷òî êàáåëè è øëàíãè íå ïîâðåæäåíû..
6.2 Ïî ìåðå íàäîáíîñòè
Î÷èñòèòå è ñìàæüòå ïîâåðõíîñòè ñêîëüæåíèÿ ñìàçêîé, àðòèêó ë. ¹ 0444 044
001 (BP Energr ease L S EP 00).
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Çàìåíà êîìïëåêòà ýëåêòðîäîäåðæàòåëÿ.
S Ñíèìèòå çàùèòíóþ êðûøêó (1).
S Ðàçúåäèíèòå óçëû (2) è (3), óäà ëèâ ïðåäâàðèòåëüíî êðåïåæ.
S Ñíèìèòå çàæèì (6).
S Óäàëèòå ñòàðûé ýëåêòðîäîäåðæàòåëü (5) ÷åðåç çàùèòíóþ êðûøêó (1).
Ïîøëèòå åãî âìåñòå ñ çàæèìîì (6) äëÿ çàìåíû â áëèæàéøåå
ïðåäñòàâèòåëüñòâî ôèðìû ESAB.
S Óñòàíîâèòå íîâûé ýëåêòðîäîäåðæàòåëü íà ìåñòî.
S Óáåäèòåñü â ïðàâèëüíîñòè óñòàíîâêè èçîëÿòîðîâ ìåæäó óçëàìè (2) è (3).
Ðåìîíò òîêîâîé øèíû
ÂÍÈÌÀÍÈÅ! Ýòîò ðåìîíò äîëæåí ïðîèçâîäèòñÿ ñåðâèñíûìè
ñïåöèàëèñòàìè ôèðìû ESAB.
S Óäà ëèòå çàæèìû (4), (6) ó ïîâðåæäåííîãî êðàÿ è ñíèìèòå øëàíã (7).
S Îòïàÿéòå íàêîíå÷íèêè (11) îò ýëåêòðîäîäåðæàòåëÿ (12) îíòàêòíîãî óçëà
(2).
S Îáðåæüòå ïîâðåæäåííóþ ÷àñòü øëàíãà, îñòàâèâ äëèíó ïðîâîäîâ íà
íåñêîëüêî ñàíòèìåòðîâ äëèííåå.
S Îáìîòàéòå èçîëåíòîé (8) ïðîâîäà (9) íà óðîâíå äëèíû øëàíãà, îáîçíà÷èâ
ò.î. ä ëèíó øëàíãà.
S Âûòàùèòå ïðîâîäà (9) íà 60-70 ìì èç øëàíãà è çàôèêñèðóéòå èõ â ýòîì
ïîëîæåíèè ñ ïîìîùüþ ñïåöèà ëüíîãî øòûðüêà èëè ïðîâîëîêè. (10).
S Îáðåæüòå ïðîâîäà (9) íà 15 ìì êîðî÷å, ÷åì äëèíà øëàíãà.
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S Óñòàíîâèòå íîâûå íàêîíå÷íèêè (11), èñïîëüçóÿ ñîîòâåòñòâóþùèé
èíñòðóìåíò.
S Çàïàÿéòå íàêîíå÷íèêè îëîâÿííûì ïðèïîåì (11) â ìåñòàõ ó
ýëåêòðîäîäåðæàòåëÿ (12) / ñîåäèíèòåëüíîãî óçëà(2).
S Ñíèìèòå øòûðüêîâûé/ïðîâîëî÷íûé ôèêñàòîð (10).
S Ñìà÷èòå í àêîíå÷íèêè (11) è îäåíüòå øëàíã (7).
S Óñòàíîâèòå ñíîâà çàæèìû (4), (6).
6.3 Çàìåíà áûñòðîèçíàøèâàþùèõñÿ ÷àñòåé
Ñâàðî÷íàÿ ãîëîâêà ñ âîäÿíûì îõëàæäåíèåì
S Ñíèìèòå êðûøêó ãîðåëêè (1).
S Óäàëèòå âîëüôðàìîâûé ýëåêòðîä (5).
S Óäàëèòå ö àíãó (2).
S Óäàëèòå ñîïëî (6).
S Âûêðó òèòå ýëåêòðîäíîå ñîïëî (4) èç ãàçîâîé
ëèíçû (3)..
S Óñòàíîâêó ïðîèçâîäèòå â îáðàòíîì ïîðÿäêå.
Âíèìàíèå: Óáåäèòåñü, ÷òî ãàçîâàÿ ëèíçà(3)
óñòàíîâëåíà ãëàäêîé ïîâåðõíîñòüþ ê èçîëèðóþùåé
ïðîêëàäêå (7).
Ñâàðî÷íàÿ ãîëîâêà ñ âîçäóøíûì îõëàæäåíèåì
S Ñíèìèòå êðûøêó ãîðåëêè (1).
S Óäàëèòå âîëüôðàìîâûé ýëåêòðîä (4).
S Óäàëèòå ö àíãó (2).
S Óäàëèòå ñîïëî (5).
S Âûêðóòèòå ãàçîâóþ ëèíçó (3).
S Óñòàíîâêó ïðîèçâîäèòå â îáðàòíîì ïîðÿäêå.
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6.4 Çàìåíà âîëüôðàìîâîãî
ýëåêòðîäà
Ñâàðî÷íàÿ ãîëîâêà ñ âîäÿíûì îõëàæäåíèåì
Ïîäáåðèòå ýëåêòðîä è âñòàâüòå åãî â
ýëåêòðîäîäåðæàòåëü ñëåäóþùèì îáðàçîì:
S Óäàëèòåêðûøêóãîðåëêè(1).
S Âñò à âüòå âîëüôðàìîâûé ýëåêòðîä (4) â
ýëåêòðîäíîå ñîïëî (3) è ö àíãó (2).
S Çàæìèòå ýëåêòðîä ñ ïîìîùüþ êðûøêè ãîðåëêè (1).
Ñâàðî÷íàÿ ãîëîâêà ñ âîçäóøíûì îõëàæäåíèåì
Ïîäáåðèòå ýëåêòðîä è âñòàâüòå åãî â
ýëåêòðîäîäåðæàòåëü ñëåäóþùèì îáðàçîì:
S Óäàëèòåêðûøêóãîðåëêè(1).
S Âñò à âüòå âîëüôðàìîâûé ýëåêòðîä (5) â
êîðïóñöàíãè(4)èöàíãó.
S Çàæìèòå ýëåêòðîä ñ ïîìîùüþ êðûøêè
ãîðåëêè (1).
6.5 Ïåðåóñòàíîâêà çàæèìíûõ êëåùåé íà ñâàðî÷íîé ãîëîâê å
Çàæèìíûå êëåùè ìîãóò áûòü óñòàíîâëåíû íà ãîëîâêó ò. î., ÷òîáû ðó÷êà
ïðèæèìíîãî ðû÷àãà îêàçàëàñü â íèæíåì ïîëîæåíèè.
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè çàêàçûâàþòñÿ ÷åðåç áëèæàéøåå ïðåäñòàâèòåëüñòâî ESAB,
à äðåñ êîòîðîãî ìîæíî íàéòè íà ïîñëåäíåé ñòðàíèöå îáëîæêè.
Ïðè çàêàçå çàïàñíûõ ÷àñòåé óêàæèòå òèï ìàøèíû è åå íîìåð, à òàêæå
íàèìåíîâàíèå äåòà ëè è åå íîìåð èç ïåðå÷íÿ çàïàñíûõ ÷àñòåé. Ýòî óïðîñòèò
äîñòàâêó è îáåñïå÷èò ïîëó÷åíèå òðåáóåìûõ çàïàñíûõ ÷àñòåé.
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TOCe
1 DIRECTIVE 18........................................................
2SAFETY 18...........................................................
3 INTRODUCTION 19...................................................
4 TECHNICAL DATA 20.................................................
5 INSTALLATION 20....................................................
5.1 Connections 21..............................................................
6 OPERATION 22.......................................................
6.1 Securing the welding tool for welding 22.........................................
6.2 Adjustments 23..............................................................
6.3 Welding start 23..............................................................
6.4 Welding in confined spaces 24.................................................
7 MAINTENANCE 26....................................................
7.1 Daily 26.....................................................................
7.2 As necessary 26.............................................................
7.3 Replacing wear parts 28.......................................................
7.4 Fitting of tungsten electrode 29.................................................
7.5 Dismounting the tongs from the tool 29..........................................
8 ORDERING OF SPARE PARTS 29......................................
SPARE PARTS LIST 31...................................................
ACCESSORIES 61.......................................................
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1 DIRECTIVE
DECLARATION OF CONFORMITY
Esab Welding Equipment AB, 695 81 Laxå, Sweden, gives its unreserved guarantee
that tube welding tool A21 PRB 17--49 / 33--90 / 60--170 from serial number 645
complies with standard EN 60292, in accordance with the r equirements of directive
89/392/EEA and addendum.
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Paul Karlsson
Managing Director
Esab Welding Equipment AB
695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 12336
Laxå 97--09--22
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2. The operator must ensure that:
S no unauthorised person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3. The workplace must:
S be suitable for the purpose
S be free from draughts
4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working s tance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can c ause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use earmuffs or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
3 INTRODUCTION
A21 PRB 17--49 / 33--90 / 60--170 is designed for TIG welding of tube joints.
The tube welding tools are adapted for connection to the LTO 160, LTO 250,
LTP 450, LTS 160, LTS 250, LTS 320 power source. If a filler wire is required, use
the MEI 21 wire feed unit.
The tube welding tools incorporate a special
gripping principle facilitating rapid and
accurate securing and location of the
tool on the tube. The pair of gripping
jaws (4) clamp the tool to the tube
when the locking lever ( 1) on the
handle is pressed in. Only the gear
collar (3) with the fitted details
rotates during welding.
The collar is powered by a drive
unit ( 2) consisting of a perm. magnet
DC motor and a pulse transmitter for speed
control. T he m otor is powered by the control equipment (power source).
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4 TECHNICAL DATA
Tube welding tool PRB 17--49 PRB 33--90
Water--
cooled
Air--cooled Water--
cooled
Air--cooled
Max welding current at
100% duty cycle (A)
250 100 250 100
T ube, external diameter (mm) 17--49 33--90
Rotary speed (r.p.m.) 0,12 -- 2,4 0,08 -- 1,6
Weight without cable and hose
package (kg)
2,8 3,2
Length of hose bundle (m) 7 7
T ungsten electrode, diameter (mm) 1,6 / 2,4 1,6 / 2,4
Filler wire, diameter (mm) 0,6 / 0,8 / 0,9 Fe, SS 0,6 / 0,8 / 0,9 Fe, SS
Drive unit
Max armature voltage (V DC)
Max armature current (A DC)
Armature speed at
20 volt (r.p.m.)
Mechanical gear ratio
48
0,5
6950
246:1
48
0,5
6950
246:1
Tube welding tool PRB 60--170
Water--cooled Air--cooled
Max welding current at 100% duty cycle (A) 250 100
T ube, external diameter (mm) 60--170
Rotary speed (r.p.m.) 0,05 -- 0,95
Weight without cable and hose package (kg) 4,4
Length of hose bundle (m) 7
T ungsten electrode, diameter (mm) 1,6 / 2,4
Filler wire, diameter (mm) 0,6 / 0,8 / 0,9 Fe, SS
Drive unit
Max armature voltage (V DC)
Max armature current (A DC)
Armature speed at 20 volt (r.p.m.)
Mechanical gear ratio
48
0,5
6950
246:1
5 INSTALLATION
The installatio n must be executed b y a professional.
WARNING!
Rotating parts can cause injury, take great care.
GB
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