ESAB A21 PRC 33-90 User manual

Brand: ESAB

Model: A21 PRC 33-90

Type: User manual

This manual is also suitable for

Valid for serial no. 538--xxx--xxxx0443 934 127 060208

A21 PRC 17- 49

A21 PRC 33- 90

A21 PRC 60- 170

104

Èíñòðóêöèÿ ïî ýêñïëóàòàöèè Instruction manual

-- 2 --

Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

Ðóññêèé 3...............................................

ENGLISH 18..............................................

Ðóññêèé

TOCr

-- 3 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................

2 ÂÂÅÄÅÍÈÅ 5.......................................................

3 Òåõíè÷åñêèå äàííûå 7..............................................

4 ÌÎÍÒÀÆ ÓÑ ÒÀÍÎÂÊÈ 7.............................................

4.1 Ïîäêëþ÷åíèÿ 8............................................................

4.2 Èíñòðóêöèè ïî ñáîðêå 9....................................................

5 ÐÀÁÎÒÀ ÓÑ ÒÀÍÎÂÊÈ 10..............................................

5.1 Ïîäãîòîâêà ê ðàáîòå 10......................................................

5.2 Ðåãóëèðîâêè 11.............................................................

5.3 Íà÷àëî ñâàðê è 11...........................................................

5.4 Ñâàðêà â îãðàíè÷åííîì ïðîñòðàíñòâå 12.....................................

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 15.................................

6.1 Åæåäíåâíûé îñìîòð 15.....................................................

6.2 Ïî ìåðå íàäîáíîñòè 15.....................................................

6.3 Çàìåíà áûñòðîèçíàøèâàþùèõñÿ ÷àñòåé 17...................................

6.4 Çàìåíà âîëüôðàìîâîãî ýëåêòðîäà 17........................................

6.5 Äåìîíòàæ çàæèìíûõ êëåùåé ñ ãîëîâêè 17...................................

7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 17.......................................

ÑÕÅÌÀ 32..............................................................

ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 33........................................

ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 83...........................

dsa9d1ra -- 4 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè

áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè

áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî

îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû

òðóäà í à ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.

Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé

ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü

îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ

îáîðóäîâàíèÿ.

1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:

S èíñòðóêöèè ïî ýêñïëóàòàöèè

S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà

S íàçíà÷åíèå îáîðóäîâàíèÿ

S ïðàâèëà òåõíèêè á åçîïàñíîñòè

S òåõíîëîãèþ ñâàðêè

2. Îïåðàòîð îáåñïå÷èâàåò:

S óäà ëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå

S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè

3. Ðàáî÷åå ìåñòî äîëæíî:

S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè

S íå èìåòü ñêâîçíÿêîâ

4. Ñðåäñòâà çàùèòû ïåðñîíàëà

S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,

íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.

S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,

øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè

âûçâàòü îæîãè.

5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè

S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.

S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ

òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.

S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà

ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.

S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî

âðåìÿ ýêñïëóàòàöèè.

dsa9d1ra -- 5 --

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

ÎÑ ÒÎÐÎÆÍÎ!

ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎ Ò, ÒÀÊ È ÄËß

ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ

ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,

ÄÅÉÑÒ

ÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,

ÏÐÅÄÑÒÀ

ÂËÅÍÍÛÅ ÈÇÃ ÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓ Ä ÎÂÀÍÈß.

ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.

S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è

ïðàâèëàìè.

S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè

÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.

S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.

S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.

ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà

S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.

S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à

òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.

ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.

S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ

ñïåöîäåæäó.

S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.

ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ

S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ

ïîáëèçîñòè îò ìåñòà ñâàðêè.

ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà

S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû

ñëóõà.

S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.

ÍÅÈÑÏÐÀ

ÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó

îáîðóäîâàíèþ

2 ÂÂÅÄÅÍÈÅ

Ñâàðî÷íûå ãîëîâêè ñåðèè A21 PRC 17-49 / 33-90 / 60-170 ïðåäíàçíà÷åíû äëÿ

ìåõàíèçèðîâàííîé îðáèòàëüíîé àðãîíîäóãîâîé ñâàðêè íåïëàâÿùèìñÿ

ýëåêòðîäîì òðóáíûõ ñîåäèíåíèé.

Âûøåóêàçàííûå ãîëîâêè ÿâëÿþòñÿ âîäîîõëàæäàåìûìè è âêëþ÷àþò â ñåáÿ

áëîêè ïîïåðå÷íûõ êîëåáàíèé (6) è àâòîìàòè÷åñêîãî óïðàâëåíèÿ âûñîòîé äóãè

AVC - àâòîìàòè÷åñêîå óïðàâëåíèå íàïðÿæåíèåì äóãè (5). Ãîëîâêè

àäàïòèðîâàíû äëÿ ñîâìåñòíîé ðàáîòû ñ èñòî÷íèêîì ïèò àíèÿ LTP 450.

Ïîäàþùèé ìåõàíèçì MEI 21 ïðåäíàçíà ÷ åí äëÿ ïîäà÷è ïðèñàäî÷íîé

ïðîâîëîêè â çîíó ñâàðêè ïðè ðàáîòå ñ LTP 450 è ãîëîâêàìè PRC.

dsa9d1ra -- 6 --

Óñòðîéñòâî ñâàðî÷íîé ãîëîâêè ïîçâîëÿåò

áûñòðî, ëåãêî è òî÷íî ôèêñèðîâà òü å¸ íà

òðóáå. Ïàðà çàæèìíûõ ãóáîê (4)

ôèêñèðóþò íåïîäâèæíî ãîëîâêó íà òðóáå

ïðè íàæàòèè íà ðóêîÿòêó ðû÷àãà (1). È

òîëüêî çóá÷àòàÿ ðåéêà (3) ñ çàêðåïëåííûìè

íà íåé ìåõàíèçìàìè âðàùàåòñÿ âîêðóã

òðóáû âî âðåìÿ ñâàðêè.

Çóá÷àòàÿ ðåéêà âðàùàåòñÿ çà ñ÷¸ò ïðèâîäà (2),

ñîñòîÿùåãî èç ýëåêòðîäâèãàòåëÿ ïîñòîÿííîãî òîêà ñ

ïîñòîÿííûìè ìàãíèòàìè è è ìïóëüñíîãî ïåðåäàò÷èêà

ä ëÿ ðåãóëèðîâàíèÿ ñêîðîñòè. Ýëåêòðîäâèãàòåëü

çàïèòûâàåòñÿ è óïðàâëÿåòñÿ îò ñåòè óïðàâëåíèÿ èñòî÷íèêà ïèòàíèÿ.

Âîçìîæíà ñëåäóþùàÿ êîìïëåêòàöèÿ A21 PRC:

PRC 17-49 PRC 33-90 PRC 60-170

ÑáëîêîìAVC 0443 751 881 0443 761 881 0443 771 881

ÑáëîêîìAVCè

ìåõàíèçìîì êîëåáàíèé

0443 752 881 0443 762 881 0443 772 881

Íàáîð äëÿ ïåðåíàëàäêè ãîëîâîê A21 PRB â ãîëîâêè A21 PRC:

PRB 17-49 PRB 33-90 PRB 60-170

ÑáëîêîìAVC 0443 936 880 0443 936 881 0443 936 882

Ñ ìåõàíèçìîì êîëåáàíèé 0443 937 880 0443 937 880 0443 938 880

Èìåéòå â âèäó, ÷òî ïîïåðå÷íûå êîëåáàíèÿ, êàê ïðàâèëî, íåâîçìîæíû áåç

ïðèìåíåíèÿ áëîêà AVC.

dsa9d1ra -- 7 --

3 Òåõíè÷åñêèå äàííûå

Ñâàðî÷íàÿ ãîëîâêà PRC 17-- 49 PRC 33-- 90 PRC 60--170

Ìàêñèìàëüíûé òîê ñâàðêè ïðè ÏÂ 100% (A) 250 250 250

Íàðóæíûé äèàìåòð ò ðóáû (ìì) 17--49 33--90 60--170

Ñêîðîñòü âðàùåíèÿ (îá/ìèí.) 0.12 -- 2.4 0.08 -- 1.6 0.05 -- 0.95

Âåñ áåç êàáåëÿ, øëàíãîâ, áëîêà AVC è

ìåõàíèçìà êîëåáàíèé (êã)

2.8 3.2 4.4

Ä ëèíà êîìïëåêòà øëàíãîâ (ì) 7 7 7

Äèàìåòð âîëüôðàìîâîãî ýëåêòðîäà (ìì) 1.6 / 2.4 1.6 / 2.4 1.6 / 2.4

Äèàìåòð ïðèñàäî÷íîé ïðîâîëîêè (ìì) Fe, SS 0.6 / 0.8 / 0.9 0.6 / 0.8 / 0.9 0.6 / 0.8 / 0.9

Ïðèâîäíîé áëîê

Ìàêñ. íàïðÿæåíèå öåïè ÿêîðÿ (Â)

Ìàêñ. òîê öåïè ÿêîðÿ (A DC)

Ñêîðîñòü âðàùåíèÿ ÿêîðÿ ïðè 20 Â

(îá/ìèí.)

Ïåðåäàòî÷íîå ÷èñëî ðåäóêòîðà

0,5

6950

246:1

0.5

6950

246:1

0.5

6950

246:1

Ìåõàíèçì êîëåáàíèé

Ýëåêòðîäâèãàòåëü

Ìàêñ. íàïðÿæåíèå öåïè ÿêîðÿ (Â)

Ìàêñ. òîê öåïè ÿêîðÿ (A DC)

Ìàêñ. ñêîðîñòü ïîïåðå÷íûõ êîëåáàíèé

(ìì/ñåê)

Ìèí. ñêîðîñòü ïîïåðå÷íûõ êîëåáàíèé (ìì/ñåê)

Äèàïàçîí êîëåáàíèé (ìì)

Àìïëèòóäà êîëåáàíèé (ìì)

Âåñ (êã)

0.2

±6

1.8

0.2

±6

1.8

0.2

±6

2.2

AVC (Áëîê óïðàâëåíèÿ íàïðÿæåíèåì äóãè)

Ýëåêòðîäâèãàòåëü

Ìàêñ. íàïðÿæåíèå öåïè ÿêîðÿ (Â DC)

Ìàêñ. òîê öåïè ÿêîðÿ (ìA DC)

Ñêîðîñòü ðåàãèðîâàíèÿ AVC ïðè 10 Â (ìì/ñåê.)

Âåñ (êã)

0.2

0.5

0.2

0.5

0.2

0.5

4 ÌÎÍÒÀÆ ÓÑÒÀÍÎÂÊÈ

Ââîä â ýêñ ïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì

ñïåöèàëèñòîì.

ÎÑÒÎÐÎÆÍÎ !

Ñîáëþäàéòå îñòîðîæíîñòü! Âðàùàþùèåñÿ äåòàëè ìîãóò íàíåñòè

òðàâìû!

S Ñâàðî÷íûé èñò î÷íèê ïèòàíèÿ LTP 450, ñì. Èíñòðóêöèþ 0456 634 xxx.

S Ïîäàþùèé ìå õ àíèçì MEI 21, ñì. Èíñòðóêöèþ 0443 831 xxx

dsa9d1ra -- 8 --

4.1 Ïîäêëþ÷åíèÿ

A Êàáåëü - âðàùåíèå

B Êàíàë ñâàðî÷íîé ïðîâîëîêè

C Øëàíã âîäÿíîãî îõëàæäåíèÿ (Âûõîä)

D Øëàíã âîäÿíîãî îõëàæäåíèÿ (Âõîä)

E Ñâàðî÷íûé êàáåëü

F Øëàíã çàùèòíîãî ãàçà

Êàáåëü - áëîêà êîëåáàíè é

Èçìåðèòåëüíûé êàáåëü - áëîêà AVC

Êàáåëü - äâèãàòåëÿ áëîêà AVC

dsa9d1ra -- 9 --

4.2 Èíñòðóêöèè ïî ñáîðêå

Áëîê AVC

Ìåõàíèçì êîëåáàíèé

Ìåõàíèçì êîëåáàíèé (3), êëåùè (1)

ìîãóò áûòü óñòàíîâëåíû íà ãîëîâêó ò. î.,

÷òîáû ðó÷êà ïðèæèìíîãî ðû÷àãà (1c)

îêàçàëàñü â íèæíåì ïîëîæåíèè.

S Îòñîåäèíåíèå êëåøåé (1), ìåõàíèçìà

êîëåáàíèé (3) îò áëîêà âðàùåíèÿ (4).

Ñïåöèàëüíûé ïðîñòàâîê (5)

èñïîëüçóåòñÿ ïðè ñáîðêå ä ëÿ

öåíòðèðîâàíèÿ çàæèìíûõ êóëà÷êîâ

(1b) ñ çóá÷à òîé ðåéê îé

âðàùàòåëüíîãî ìåõàíèçìà (4b) ïåðåä

îêîí÷àòåëüíûì çàêðó÷èâàíèåì

êðåïåæà. Ýòî ïîìîãàåò èçáåæàòü

íåñîîñíîñòè ñáîðêè çàæèìíûõ

êëåøåé (1) è áëîêà âðàùåíèÿ (4).

dsa9d1ra -- 1 0 --

5 ÐÀÁÎÒÀ ÓÑÒÀÍÎÂÊÈ

Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì

ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!

S Èíôîðìàöèþ î ðàáîòå èñòî÷íèêà ïèòàíèÿ LTP 450, ñì. Èíñòðóêöèþ ïî

ïðîãðàììèðîâàíèþ 0456 638 xxx.

Ä ëÿ èñêëþ÷åíèÿ ïîâðåæäåíèé ñâàðî÷íîé îñíàñòêè ïåðåä íà÷àëîì ñâàðêè óáåäèòåñü â

òîì,÷òîîáðàòíûéêàáåëüïîäñîåäèíåíêñâàðèâàåìîéäåòàëèèâîëüôðàìîâûé

ýëåêòðîä íàõîäèòñÿ â èñõîäíîì ïîëîæåíèè.

ÂÍÈÌÀÍÈÅ!

5.1 Ïîäãîòîâêà ê ðàáî òå

S Óñòàíîâèòå âûáðàííûé äèàìåòð òðóáû, èñïîëüçóÿ ðåãóëèðîâî÷íûé

âèíò (3), ïðè íàæàòîì çàæèìíîì ðû÷àãå (1).

S Ðàñêðîéòå çàæèìíûå êëåùè

ñ ïîìîùüþ ðû÷àãà (1).

S Äëÿ ïðàâèëüíîãî ôèêñèðîâàíèÿ

çàòÿíèòå ðåãóëèðîâî÷íûé âèíò (3) åù¸

íà ÷åòâåðòü îáîðîòà.

N.B. Áîëüøåå óñèëèå çàæèìà ìîæåò

ïðèâåñòè ê äåôîðìàöèè ùåê è, êàê

ñëåäñòâèå, ê íàðóøåíèþ ñîîñíîñòè è

óõóäøåíèþ êà÷åñòâà ñâàðêè.

Ïðè ñâàðêå òðóá äèàìåòðîì 8-17 ìì è

èñïîëüçîâàíèÿ ñïåöèà ëüíîãî íàáîðà ïî

ïåðåíà ëàäêå ( Ñì. Ñïèñîê ïðèíàäëåæíîñòåé ñòð.

83), ñâàðî÷íàÿ ã îëîâêà äîëæíà áûòü

çàôèêñèðîâàíà â âåðòèêàëüíîì ïîëîæåíèè, äëÿ

÷åãî ïîä ïðèâîä íåîáõîäèìî óñòàíîâèòü óïîð,

ïðåäîòâðàùàþùèé ã îëîâêó îò ïðîâîðà÷èâàíèÿ

âîêðóã òðóáû.

S Ñîæìèòå ê ëåøè ñíîâà ñ ïîìîùüþ çàæèìíîãî ðû÷àãà (1).

S Ñ ïîìîùüþ ðóêîÿòêè (2) âûâåäèòå èç çàöåïëåíèÿ çóá÷àòóþ ðåéêó.

S Ïîâåðíèòå çóá÷àòóþ ðåéêó (4) ïðèìåðíî íà 1,5 îáîðîòà òàê, ÷òîáû

íàìîòàòü ñîåäèíèòåëüíûé êàáåëü.

dsa9d1ra -- 1 1 --

5.2 Ðåãóëèðîâêè

Ð åãóëèðîâêà ïîëî æåíèÿ âîëüôðàìîâîãî ýëåêòðîäà ó ñâàðíîãî

ñîåäèíåíèÿ

S Îòðåãóëèðóéòå ðà äèàëüíûé

çàçîð, èñïîëüçóÿ áëîê

óïðàâëåíèÿ è AVC- áëîê (3).

Âíèìàíèå. Ïðè ñâàðêå òðóá ìàêñèìàëüíîãî

äèàìåòðà ñîîòâåòñòâåííî 49, 90, 170 ìì,

çàçîð ìåæäó ãàçîâûì ñîïëîì è

ïîâåðõíîñòüþ òðóáû íå ìîæåò ïðåâûøàòü

7.5 ìì.

S Îòðåãóëèðóéòå íàïðàâëåíèå ïîäà÷è

ïðèñàäî÷íîé ïðîâîëîêè ñ ïîìîùüþ

ðåãóëèðîâî÷íîãî âèíòà (1) èëè ñ ïîìîùüþ

ìåõàíèçìà êîëåáàíèé (2) ÷åðåç áëîê

óïðàâëåíèÿ.

Ïðèæèìíîå óñèëèå ðû÷àãà ñâàðî÷íîé ãîëîâêè

âûñò à âëåíî â ñîñòîÿíèè ïîñòàâêè îáîðóäîâàíèÿ.

Åñëè ðåãóëèðîâêà âñ¸-òàêè íåîáõîäèìà

îáðàòèòåñü çà èíôîðìàöèåé â áëèæàéøåå

ïðåäñòàâèòåëüñòâî ôèðìû ESAB.

Çàïðàâêà ïðèñàäî÷íîé ïðîâîëîêè

S Ñì. èíñòðóêöèþ ê ïîäàþùåìó

ìåõàíèçìó M E I 21, 0443 831 xxx.

Ðåãóëèðîâêà ïîäà÷è ïðèñàäî÷íîé ïðîâîëîêè

S Îòðåãóëèðóéòå ðà äèàëüíîå

íàïðàâëåíèå ñîïëà (1) ñ

ïîìîùüþ ñïåöèàëüíîãî

èíñòðóìåíòà. Òî÷íàÿ ðåãóëèðîâêà

ïðîèçâîäèòñÿ êîëåñèêîì (2).

5.3 Íà÷àëî ñâàð êè

S Âûçîâèòå è ç áèáëèîòåêè ïàìÿòè íåîáõîäèìóþ ðàáî÷óþ ïðîãðàììó ( Ñì.

Èíñòðóêöèþ ïî ïðîãðàììèðîâàíèþ)

S Íàæìèòå êëàâèøó Ñòàð ò (A) íà áëîêå óïðàâëåíèÿ.

dsa9d1ra -- 1 2 --

5.4 Ñâàðêà â îãðàíè÷åííîì ïðîñòðàíñòâå

PRC 17-49 ñ áëîê î ì AVC

PRC 17-49 ñ áëîêîì AVC è ìåõàíèçìîì êîëåáàíèé

PRC 17-49 D C-C min

S Áàçîâûé êîìïëåêò . D≤49 70+D

S Áåç âèíòà (1) äëÿ òî÷íîé ðåãóëèðîâêè ïðîâîëîêè.

S Êðûøêà ãîðåëêè (3) ìîæåò áûòü çàìåíåíà íà áîëåå êîðîòêóþ.

D≤49 70+D/2

S Áåç âèíòà (1) äëÿ òî÷íîé ðåãóëèðîâêè ïðîâîëîêè.

S Áåç êîíöåâûõ ïëàñòèí (2).

S Ñ íàïðàâëÿþùèìè äëÿ êàáåëåé.

S Êðûøêà ãîðåëêè (3) ìîæåò áûòü çàìåíåíà íà áîëåå êîðîòêóþ.

S Ñ ñîïëîì ïðèñàäî÷íîé ïðîâîëîêè 0443 880 880.

D≤34

34≤D≤49

56+ D/2

39+D

dsa9d1ra -- 1 3 --

PRC 33-90 ñ áëîêîì AVC

PRC 33-90 ñ áëîêîì AVC è ìåõ àíèçìîì ê îëåáàíèé

PRC 33-- 90 D C-- C min

S Áàçîâûé êîìïëåêò . D≤68

68≤D≤90

94+D/2

60+D

S Áåç âèíòà (1) äëÿ òî÷íîé ðåãóëèðîâêè ïðîâîëîêè.

S Êðûøêà ãîðåëêè (3) ìîæåò áûòü çàìåíåíà íà áîëåå êîðîòêóþ.

D≤90 94+D/2

S Áåç âèíòà (1) äëÿ òî÷íîé ðåãóëèðîâêè ïðîâîëîêè.

S Áåç êîíöåâûõ ïëàñòèí (2).

S Ñ íàïðàâëÿþùèìè äëÿ êàáåëåé.

S Êðûøêà ãîðåëêè (3) ìîæåò áûòü çàìåíåíà íà áîëåå êîðîòêóþ.

S Ñ ñîïëîì ïðèñàäî÷íîé ïðîâîëîêè 0443 880 880.

D≤90 82+D/2

dsa9d1ra -- 1 4 --

PRC 60-170 ñ áëîêîì AVC

PRC 60-170 ñ áëîê îì AVC è ìåõàíèçìîì ê îëåáàíèé

PRC 60 - 170 D C-C min

S Áàçîâûé êîìïëåêò . D≤170 137+D/2

dsa9d1ra -- 1 5 --

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ

Ïðèìå÷àíèå:

Âñå ã à ðàíòèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà ò åðÿþò ñèëó â ñëó÷àå ïîïûòêè

ïîêóïàòåëÿ ñàìîñòîÿòåëüíî óñòðàíèòü êàêóþ-ëèáî íåèñïðàâíîñòü ìàøèíû â

òå÷åíèå ãàðàíòèéíîã î ïåðèîäà.

6.1 Åæåäíåâíûé îñìîòð

Óáåäèòåñü, ÷òî êàáåëè è øëàíãè íå ïîâðåæäåíû..

6.2 Ïî ìåðå íàäîáíîñòè

Î÷èñòèòå è ñìàæüòå ïîâåðõíîñòè ñê îëüæåíèÿ ñìàçêîé, àðòèêóë. ¹ 0444 044

001 (BP Energr ease L S EP 00).

Çàìåíà êîìïëåêòà ýëåêòðîäîäåðæàòåëÿ.

S Ñíèìèòå çàùèòíóþ êðûøêó (1).

S Ðàçúåäèíèòå óçëû (2) è (3), óäàëèâ ïðåäâàðèòåëüíî êðåïåæ.

S Ñíèìèòå çàæèì (6).

S Óäàëèòå ñòàðûé ýëåêòðîäîäåðæàòåëü (5) ÷åðåç çàùèòíóþ êðûøêó (1).

Ïîøëèòå åãî âìåñòå ñ çàæèìîì (6) äëÿ çàìåíû â áëèæàéøåå

ïðåäñòàâèòåëüñòâî ôèðìû ESAB.

S Óñòàíîâèòå íîâûé ýëåêòðîäîäåðæàòåëü íà ìåñòî.

S Óáåäèòåñü â ïðàâèëüíîñòè óñòàíîâêè è çîëÿòîðîâ ìåæäó óçëàìè (2) è (3).

Ðåìîíò òîêîâîé øèíû

ÂÍÈÌÀÍÈÅ! Ýòîò ðåìîíò äîëæåí ïðîèçâîäèòñÿ ñåðâèñíûìè

ñïåöèàëèñòàìè ôèðìû ESAB.

S Óäà ëèòå çàæèìû (4), (6) ó ïîâðåæäåííîãî êðàÿ è ñíèìèòå øëàíã (7).

S Îòïàÿéòå íàêîíå÷íèêè (11) îò ýëåêòðîäîäåðæàòåëÿ (12) /êîíòàêòíîãî óçëà

(2).

S Îáðåæüòå ïîâðåæäåííóþ ÷àñòü øëàíãà, îñòàâèâ ä ëèíó ïðîâîäîâ íà

íåñêîëüêî ñàíòèìåòðîâ ä ëèííåå.

dsa9d1ra -- 1 6 --

S Îáìîòàéòå èçîëåíòîé (8) ïðîâîäà (9) íà óðîâíå äëèíû øëàíãà, îáîçíà÷èâ

ò.î. ä ëèíó øëàíãà.

S Âûòàùèòå ïðîâîäà (9) íà 60-70 ìì èç øëàíãà è çàôèêñèðóéòå èõ â ýòîì

ïîëîæåíèè ñ ïîìîùüþ ñïåöèàëüíîãî øòûðüêà èëè ïðîâîëîêè. (10).

S Îáðåæüòå ïðîâîäà (9) íà 15 ìì êîðî÷å, ÷åì äëèíà øëàíãà.

S Óñòàíîâèòå íîâûå íàêîíå÷íèêè (11), èñïîëüçóÿ ñîîòâåòñòâóþùèé

èíñòðóìåíò.

S Çàïàÿéòå íàêîíå÷íèêè îëîâÿííûì ïðèïîåì (11) â ìåñòàõ ó

ýëåêòðîäîäåðæàòåëÿ (12) / ñîåäèíèòåëüíîãî óçëà(2).

S Ñíèìèòå øòûðüêîâûé/ïðîâîëî÷íûé ôèêñàòîð (10).

S Ñìà÷èòå íàêîíå÷íèêè (11) è îäåíüòå øëàíã (7).

S Óñòàíîâèòå ñíîâà çàæèìû (4), (6).

dsa9d1ra -- 1 7 --

6.3 Çàìåíà áûñòðîèçíàøèâàþùèõñÿ ÷àñòåé

S Ñíèìèòå êðûøêó ãîðåëêè (1).

S Óäàëèòå âîëüôðàìîâûé ýëåêòðîä (5).

S Óäàëèòå ö àíãó (2).

S Óäàëèòå ñîïëî (6).

S Âûêðóòèòå ýëåêòðîäíîå ñîïëî (4) èç ãàçîâîé

ëèíçû (3).

S Óñòàíîâêó ïðîèçâîäèòå â îáðàòíîì ïîðÿäêå.

Âíèìàíèå: Óáåäèòåñü, ÷òî ãàçîâàÿ ëèíçà(3)

óñòàíîâëåíà ãëàäêîé ïîâåðõíîñòüþ ê

èçîëèðóþùåé ïðîêëàäêå (7).

6.4 Çàìåíà âîëüôðàìîâîãî

ýëåêòðîäà

Ïîäáåðèòå ýëåêòðîä è âñòàâüòå åã î â ýëåêòðîäîäåðæà òåëü ñëåäóþùèì

îáðàçîì:

S Óäàëèòåêðûøêóãîðåëêè(1).

S Âñòàâüòå âîëüôðàìîâûé ýëåêòðîä (5) ýëåêòðîäíîå ñîïëî(4) è öàíãó.

S Çàæìèòå ýëåêòðîä ñ ïîìîùüþ êðûøêè ãîðåëêè (1).

6.5 Äåìîíòàæ çàæèìíûõ êëåùåé ñ ãîëîâêè

Ñì. Ðàçäåë “Áëîê êîëåáàíèé ”íà ñòð .9.

7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Çàïàñíûå ÷àñòè çàêàçûâàþòñÿ ÷åðåç áëèæàéøåå ïðåäñòàâèòåëüñòâî ESAB,

à äðåñ êîòîðîãî ìîæíî íàéòè íà ïîñëåäíåé ñòðàíèöå îáëîæêè.

Ïðè çàêàçå çàïàñíûõ ÷àñòåé óêàæèòå òèï ìàøèíû è åå íîìåð, à òàêæå

íàèìåíîâàíèå äåòàëè è åå íîìåð èç ïåðå÷íÿ çàïàñíûõ ÷àñòåé. Ýòî óïðîñòèò

äîñòàâêó è îáåñïå÷èò ïîëó÷åíèå òðåáóåìûõ çàïàñíûõ ÷àñòåé.

ENGLISH

-- 1 8 --

TOCe

1 DIRECTIVE 19........................................................

2SAFETY 19..........................................................

3 INTRODUCTION 20...................................................

4 TECHNICAL DATA 21.................................................

5 INSTALLATION 22....................................................

5.1 Connection 22...............................................................

5.2 Assembly instructions 23......................................................

6 OPERATION 24.......................................................

6.1 Securing the welding tool for welding 24.........................................

6.2 Adjustments 25..............................................................

6.3 Welding start 25..............................................................

6.4 Welding in confined spaces 26.................................................

7 MAINTENANCE 29....................................................

7.1 Daily 29.....................................................................

7.2 As necessary 29.............................................................

7.3 Replacing wear parts 31.......................................................

7.4 Fitting of tungsten electrode 31.................................................

7.5 Dismounting the tongs from the tool 31..........................................

8 ORDERING OF SPARE PARTS 31......................................

DIAGRAM 32............................................................

SPARE PARTS LIST 33...................................................

ACCESSORIES 83.......................................................

-- 1 9 --

dsa9d1ea

1DIRECTIVE

DECLARATION OF CONFORMITY

Esab Welding Equipment AB, 695 81 Laxå, Sweden, gives its unreserved guarantee

that tube welding tool A21 PRC 17--49 / 33--90 / 60--170 from serial number 732

complies with standard EN 60292, in accordance with the requirements of directive

(89/392/EEA) and addendum.

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Paul Karlsson

Managing Director

Esab Welding Equipment AB

695 81 LAXÅ

SWEDEN Tel: + 46 584 81000 Fax: + 46 584 12336

Laxå 97--09--22

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation

S location of emergency stops

S its function

S relevant safety precautions

S welding

2. The operator must ensure that:

S no unauthorised person is stationed within the working area of the equipment when it is

started up.

S no--one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose

S be free from draughts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S Lubrication and maintenance must not be carried out on the equipment during operation.

-- 2 0 --

dsa9d1ea

WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect y our ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

3 INTRODUCTION

A21 PRC 17--49 / 33--90 / 60--170 is designed for TIG welding o f tube joints.

The tube welding tools are water--cooled and include weaving function (6) and

automatic arc length control (by control of the arc voltage = AVC) (5). The tools are

adapted for connection to the power sour ce LTP 450. When filler wire is r equired the

MEI 21 wire feed unit is to be used.

The tube welding tools incorporate a special gripping principle facilitating rapid and

accurate securing and location of the tool

on the tube. The pair of gripping jaws (4)

clamp the tool to the tube when the

locking lever ( 1) on the handle is

pressed in. Only the gear collar (3) with

the fitted details rotates during welding.

The collar is powered by a drive unit (2)

consisting of a perm. magnet DC motor

and a pulse transmitter for speed

control. T he m otor is powered by the

control equipment (power source).

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