MULTIPLEX Glykool 110H Twin Bath WDE INS 145WDE INS 145 Owner Instruction Manual

Brand: MULTIPLEX

Model: Glykool 110H Twin Bath WDE INS 145WDE INS 145

Type: Owner Instruction Manual

The MULTIPLEX Glykool 110H Twin Bath WDE INS 145WDE INS 145 is a glycol cooling unit that can cool a fount to produce ice on its outer surface and provide additional cooling for beverages to the correct serving temperature. It has two separate baths that should be filled with a water/glycol mixture. The primary bath is cooled by the refrigeration system, while the secondary bath is cooled by the sub-zero glycol of the primary bath.

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GLYKOOL 110H TWIN BATH REV.2

INSTALLATION MANUAL

SERIAL NUMBER

01-4127-XX

WDE INS 145 ISSUE 5

APPROVED BY B TAM

DATED 13/07/2009

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INSTALLATION GUIDE

EU - Conformity

This unit complies with the guidelines, regulations of the EU

• EU EMC guideline 2004/108/EC

• EU LVD guideline 2006/95/EC

• EU guideline for machines 89/392/EWG

Unit Description

This unit is intended for use as a glycol cooling unit to cool a fount in order to

produce ice on its outer surface and to provide additional cooling for Beer, Lager

or Cider product to the correct serving temperature.

The unit contains two separate baths that should be filled with a water/glycol

mixture as described in the “Recommended Guidelines For Use of This

Equipment”.

Cooling for the primary bath comes from the refrigeration system. Cooling for

the secondary bath comes from the sub-zero glycol of the primary bath, which is

re-circulated through a cooling coil in the secondary bath. Therefore the primary

bath will always be colder than the secondary bath.

General

Site the unit in a convenient location as close to the point of dispense as

possible, making sure that a Mains Electricity Supply is within 2 metres and allow

easy access at all times.

The area should also allow free circulation of air around the unit.

The unit should be fitted with a correctly fused and wired 13 amp plug fitted with

a 10 amp fuse or alternatively a standard Euro Plug to IEC83: 1975.

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Installation

1. Unpack the unit from its transportation packing and visually check for any

signs of damage.

2. Ensure the cooler is installed in a well-ventilated location with no

obstructions to the condenser, or front, and side ventilation slots. The

unit must not be installed in an area where it will be exposed to

temperatures which are likely to cause freezing, (i.e. below 0°C) or are in

excess of 32°C.

3. Ensure the unit is installed on a level surface and is filled to the overflow,

with a mixture of water/glycol at 50% concentration and at a

temperature below 24°C. The water/glycol levels must be checked and

topped up once the lines have been primed.

4. Dose the water bath with Aquacid CS cooler water control agent in

accordance with instructions supplied on the bottle, taking note of health

& safety instructions.

5. Ensure all tubing connections to the pumps are well insulated with

Armaflex type insulation to prevent condensation.

6. Ensure that the python run is not excessive, and is routed away from

external heat sources. Maximum lift is 2 metres.

Recommended Guide-Lines For Use Of This Equipment

The unit should be installed and serviced by a suitably trained person.

It is recommended that the unit be filled with a mixture of 50% mono-

propylene glycol and 50% water.

If the fridge unit is operated whilst the installation is being completed, fit a short

loop to the recirculation pump lines and have the pumps running.

Sealed plugs may be fitted to new units.

WARNING: IT IS RECOMMENDED THAT THE MINIMUM SET CUT OUT

TEMPERATURE IS –2 °C.

ADJUSTMENT BELOW -2°C SHOULD ONLY BE CARRIED OUT

IN CONJUNCTION WITH AN ASSESSMENT OF THE “CASUAL”

DRINK TEMPERATURE TO ENSURE THAT PRODUCT

FREEZING DOES NOT OCCUR.

FOR FREEZING OF FOUNTS, THE MAIN BATH TEMPERATURE

SHOULD BE BETWEEN – 5 AND – 9°C, DEPENDING UPON

INSTALLATION CONDITIONS.

Ways the Equipment should not be used.

This unit is intended for use as a glycol cooling unit to cool a fount in order to

produce ice on its outer surface and to provide additional cooling for Beer, Lager

or Cider product to the correct serving temperature. It is designed to be installed

in the system within 2 metres of the dispense head.

There are NO other recommended uses for this Equipment.

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Correct Safe Handling.

The weight of this unit requires two operators to lift the equipment safely.

Operators should be trained and use correct lifting techniques at all times.

Should the unit need to be transported over a distance then manual aids should

be used.

WARNING:

This appliance is not intended for use by persons (including children)

with reduced physical, sensory or mental capabilities, or lack of

experience and knowledge, unless they have been given supervision or

instruction concerning use of the appliance by a person responsible for

their safety.

Children should be supervised to ensure that they do not play with the

appliance.

Maximum and Minimum Ambient Temperatures

Minimum 10ºC

Maximum 32ºC

WARNING: THIS EQUIPMENT CAN CONTRIBUTE TO THE AMBIENT

TEMPERATURE.

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TECHNICAL SPECIFICATION

Unit Type

Product Code

Glykool 110H Twin Bath Rev.2

01-4127-XX

Overall Dimensions

Height

Depth

Width

270 mm

450 mm minimum footprint requirement

440 mm (overflow to backstop)

685 mm

Weight

Dry Weight

Total Operating Weight

33 Kg

44 kg

Power Requirements

Mains Supply

Protection

Run Amps

Refrigeration Capacity

Fuse Rating

230V 50Hz

Must be installed using RCD

4.0 A

500 W @ -8C Evaporating Temperature

10 A

Compressor Information

Compressor Type

Compressor Cubic Capacity

Danfoss

15 cc

Refrigerant

Type

Amount

HFC R134a

Contains fluorinated greenhouse gasses covered by the

Kyoto Protocol

200g

System is Hermetically Sealed

Pump/agitator 2 & 3

Type

Maximum Lift

Maximum Flow Rate

Totton SPC 8/2

2 m with water @30 cp

13L with water @30 cp

Pump/agitator 1

Type

Maximum Lift

Maximum Flow Rate

Totton SPC 12/4

3.5 m with water @30 cp

13.L with water @30 cp

Electronic Control Specification

Controller Type

Dimensions H x W x D

Voltage

Switch Capacity

Peak Switching Capacity

Power Consumption

Protection Class

Probe Accuracy

Elreha TARN 1200 k001/k002

35mm x 76 mm x 56 mm

230V, 50 Hz

14 A

30 A for 4 sec

5 Va

IP54 from front

+/- 0.5ºC @ range -1ºC to -8ºC

Switches and Indicators

Line Clean Neon

Line Clean Switch

Red Neon located on the front panel indicates when the

unit is in clean mode (will go out if the compressor

cycles out)

Located on the front panel

Water Bath

Material

Insulation

Bath Capacities

ABS

CFC Free PU Foam ES65 low density

4.5L Primary Bath

6.5L Secondary Bath

Recommended Glycol Concentration

50%

Volume of glycol required dependant on python run

and font installed

Product Coils

2 x 3/8” 5m Product Coils

Recirc Connections & Python/Font

1/2”

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Recirc Pipe Size

ELECTRONIC CONTROL SETTING PROCEDURE

This unit has been supplied with an electronic control thermostat. The electronic

control thermostat will be of the ELREHA type.

Figure 1 Elreha Electronic Control

The unit is supplied with the baths cut out temperature preset at –5ºC primary

and –2ºC secondary the hysteresis (differential between cut out and cut in) for

both is 1K

To change temperature setting, adjustment of the electronic thermostat is as

follows:

With the unit switched on, press button “P”. The screen will show P01, using the

up arrow key press in single operations until P23 shows on the screen.

Press button “P” to display the preset code (00). Scroll up, using the arrow key,

until 21 shows on the display of the control.

To adjust the temperature setting of the primary (left hand) bath press button

“P” to enter programming mode. Scroll back, using the arrow key, to PO3. Press

button “P” (pre-set temperature will be shown), using the up or down arrows,

adjust the display figure to the required temperature.

To adjust the temperature setting of the secondary (right hand) bath press

button “P” to enter programming mode. Scroll back, using the arrow key, to

PO4. Press button “P” (pre-set temperature will be shown), using the up or down

arrows, adjust the display figure to the required temperature.

To adjust the hysteresis setting of the primary (left hand) bath press button “P”

to enter programming mode. Scroll back, using the arrow key, to P05. Press

button “P” (pre-set temperature will be shown), using the up or down arrows,

adjust the display figure to the required differential.

To adjust the hysteresis setting of the secondary (right hand) bath press button

“P” to enter programming mode. Scroll back, using the arrow key, to P06. Press

button “P” (pre-set temperature will be shown), using the up or down arrows,

adjust the display figure to the required differential.

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In addition to maintaining the bath temperatures, the control can also maintain

the amount of ice built on the fount at an acceptable level.

To achieve this, a real time clock has been built into the control allowing a

“defrost” period to be set.

The “defrost” period does not prevent the compressor from starting. Instead it

introduces a second setpoint temperature for the primary bath which is then

maintained during the “defrost” period.

The primary bath temperature is allowed to rise to a level which can no longer

support ice on the fount whilst maintaining a level of cooling for the product

bath.

The clock will need to be set when the unit is installed, thereafter a 10 day back

up battery will provide a memory period to cover any site power losses.

Real time clock and “defrost” start time setting

Press the “P” button and scroll down to parameter number 23. Press the “P”

button using the up arrow scroll round to 21. press the “P” button.

Using the arrow buttons scroll to parameter number P18.

Press the “P” button, “H” (hours) followed by a number will be shown.

Use the up or down arrow to set the hour (24 hour clock)

Press the “P” button, “n” (minutes) followed by a number will be shown.

Use the up or down arrow to set the minutes.

Press the “P” button

Using the arrow buttons scroll to parameter number P20.

Press the “P” button, “H” (hours) followed by a number will be shown.

Use the up or down arrow to set the hour (24 hour clock)

Press the “P” button, “n” (minutes) followed by a number will be shown.

Use the up or down arrow to set the minutes.

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Control parameters – highlighted green require setting on installation or can

be adjusted to meet site conditions.

Code

Description

Setting

Limits

Comments

P01

Temperature probe 1

-30 .. 120 °C

Actual Reading

P02

Temperature probe 2

-30 .. 120 °C

Actual Reading

P03

Setpoint bath 1

-6.0

P08 .. P09 °C

Factory Preset (May Differ

on Customer Request. Refer

to Serial Decal For Set

Point)

P04

Setpoint bath 2

-2.0

P10 .. P11 °C

Factory Preset

P05

Primary Bath

Differential

1.0

0.2 .. 10 K

Factory Preset

P06

Secondary Bath

Differential

1.0

0.2 .. 10 K

Factory Preset

P07

Setpoint 2 Mode

0 and 1

0 = Absolute – Do Not

Adjust

P08

Max Temp Primary Bath

10ºC

Safety - Do Not Adjust

Without Reference to SBS

P09

Min Temp Primary Bath

-10ºC

Safety - Do Not Adjust

Without Reference to SBS

P10

Max Temp Secondary

Bath

20ºC

Safety - Do Not Adjust

Without Reference to SBS

P11

Min Temp Secondary

Bath

-4ºC

Safety - Do Not Adjust

Without Reference to SBS

P12

Idle Time Probe 1

3 minutes

0/120

Safety - Do Not Adjust

Without Reference to SBS

P13

Run Time Probe 1

1 minute

0/120

Safety - Do Not Adjust

Without Reference to SBS

P14

Idle Time Probe 2

20 seconds

0/360

Safety - Do Not Adjust

Without Reference to SBS

P15

Display Mode ºC or ºF

0 and 1

0 = Deg ºC

P16

Probe 1 Correction

-5 .. 5 K

Safety - Do Not Adjust

Without Reference to SBS

P17

Probe 2 Correction

-5 .. 5 K

Safety - Do Not Adjust

Without Reference to SBS

P18

Clock Time

Hrs:mins

0:00 .. 23:59

If required, start and set on

installation

P19

Second Set Point

Primary Bath

-2ºC

-25 .. 100 °C

If clock is on, reset only if

site conditions require

P20

Start Time Second Set

Point

Hrs:mins

0:00 .. 23:59

If required, start and set on

installation

P21

Run Time Second Set

Point

1 hour

0…8 h

If required, start and set on

installation

P22

Real Time Clock off/on

0 and 1

0 = Clock Off, 1 = Clock On

P23

Access Code

Code number 21

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Control error codes

E01 Probe 1 fault E02 probe 1 short circuit

E03 Probe 2 fault E04 Probe 2 short circuit

E10 RTC Backup time exceeded / fault (RTC real time clock )

NOTE: The control is factory set any adjustments should only be undertaken by

a fully trained engineer. Adjustments to the operating parameters of the control

will affect the operation of the unit.

WARNING: THIS EQUIPMENT MUST BE EARTHED

The Wires in this Mains Lead are Coloured in accordance with the following Code:

Green and Yellow --------- Earth.

Blue ---------------------------- Neutral

Brown ------------------------- Live

As the Colours of the Wires in the Mains Lead of this Appliance may not

correspond with the Coloured Markings identifying the Terminals in the Plug to

be fitted proceed as follows:

a) The Wire which is coloured Green and Yellow MUST be connected to the

terminal in the Plug that is marked with the letter ‚E™ or by the earth symbol,

coloured Green or Green and Yellow.

b) The Wire which is coloured Blue MUST be connected to the Terminal in the

Plug that is marked with the letter ‚N™ or coloured Black.

c) The Wire which is coloured Brown MUST be connected to the Terminal in the

Plug that is marked with the letter ‚L™ or coloured Red.

POWER ISOLATION METHOD

The unit is fitted with a single phase 3 pin 13 amp plug fitted with a 10 amp fuse

or alternatively a standard Euro Plug to IEC83: 1975.

1. Switch off the socket that the plug is plugged into.

2. Remove the plug from the socket.

WARNING: REPLACEMENTS OF ELECTRICAL PARTS INCLUDING THE

MAINS LEAD FITTED TO THIS EQUIPMENT MUST ONLY BE

UNDERTAKEN BY A FULLY TRAINED ENGINEER.

DISMANTLING / DECOMMISSIONING PROCEDURE

Isolate the unit from Mains Water Supply.

Isolate unit from coolant lines.

Siphon or pump out liquid from baths.

WARNING: FAILURE TO REMOVE ALL WATER COULD RESULT IN

SUBSTANTIAL AMOUNTS OF WATER BEING RELEASED FROM

THE UNIT WHICH MAY BE DETRIMENTAL TO THE UNIT

AND/OR ITS SURROUNDINGS AND INCREASE THE

MAXIMUM WEIGHT OF THE UNIT.

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ADJUSTMENT / MAINTENANCE REQUIREMENTS

It is not recommended that the End User makes any adjustments or carries out

any Maintenance other than:

• Check the mains lead and plug Visually for condition

• Check the unit and its pipe work for evidence of leaks visually

• Check that the condenser grill and vents are not choked or obscured

NOTE: THERE ARE NO USER SERVICEABLE PARTS

METHODS OF CLEANING

• Persons performing Cleansing /Sanitizing operations MUST be competent

and fully trained in safe methods of use of Cleansing / Sanitizing Agents

and their applications.

• PERSONAL PROTECTIVE EQUIPMENT SHOULD ALWAYS BE USED

• DO NOT USE A WATER OR STEAM HOSE TO CLEAN THE UNIT WHILST

STILL INSTALLED

• IT IS IMPORTANT THAT ALL THE VENTS AND GRILLS ARE KEPT CLEAR

(including Condenser grills where applicable)

WEEKLY: BY END USER

1. Isolate unit from Mains Electricity Supply.

2. Clean external surface of condenser with a vacuum cleaner or soft brush.

Wipe unit over to remove any substances from the external panels.

3. Reconnect mains power supply and turn on the mains powers supply.

LINE CLEAN PROCEDURE FOR BOTH COOLER WITH PRODUCT COILS

AND COOLER BEING USED AS LOOP CHILLERS.

WARNING: DUE TO THE SUB-ZERO TEMPERATURE OF THE

GLYCOL/WATER MIXTURE WITHIN THE WATER BATH, IF

THE FOLLOWING LINE CLEAN PROCEDURE IS NOT

FOLLOWED THE LINE CLEAN WATER / SOLUTION WILL

FREEZE IN THE BEER LINES AND PYTHON.

1. 1 to 2 hours before line clean is due to start switch the line clean switch

located on the front of the cooler to the ON position.

2. After 1 to 2 hours line clean may commence.

3. After the full line clean procedure has been completed and beer has been

pulled through from the storage area to the dispense tap the line clean

switch should be switched to OFF position.

4. The unit should be allowed to pull down to its normal operating

temperature before normal operation is resumed.

ANNUALLY: BY A COMPETENT SERVICE / MAINTENANCE ENGINEER

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1. Isolate unit from Mains Electricity Supply.

2. Remove any extraneous debris from the unit or its casing preferably

using a Vacuum cleaner or brush.

3. Check unit for electrical safety.

Prevention of Freezing / Action required if Freezing occurs.

It is recommended that the unit is sited in such a way as not to expose it to

temperatures likely to cause freezing i.e. below 0°C. If the Unit is to be sited in

an unheated area then it would be wise to insulate all pipe work and provide

some form of Emergency Heating which should be controlled by a Frost Stat, and

sited in the close proximity to the Unit.

In the event of Freezing Up occurring, the following action is recommended:-

• Isolate the unit from Mains Electricity Supply.

• Isolate Product Supply from unit.

• Apply gentle warmth to the general area of the unit and its Pipe work.

• Check for obvious leaks.

• Turn water supply on whilst continually watching for leaks

• Reconnect product supply

• Reconnect Mains Electricity supply

Observe unit running for a short period watching out for Leaks, Strange noises

or any other form of malfunction, if no problems are observed then normal

operation of the unit may be resumed.

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Wiring diagram For 01-4127-02

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Appendix 1

Before the Cooler is switched on,

fill the Primary Bath and Secondary Bath

to the Overflow level (~4.5L and ~6.5L)

and then turn on the

cooler

After ~30 seconds, Top

up the bath

(Quantity dependent on

font

Type and python length).

Top up with extra glycol

Repeat this process until glycol

appears from overflow and

then stop

Glykool Twin Bath – Bath Filling Instructions

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Glykool Twin Bath pump schematic

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Spare Parts Available for 01-4127-02

MO48894 – 9 Watt UL Fan Motor EBM

OP73807 – Solar Fan Blade 8 40deg

PI54828 – Thermistor Retaining Clip

PI54864 – Overflow Fitting No Vent

PI54865 – Red Overflow Cap

PU54703 – SPC 8/2 240V 50Hz short

PU54704 – SPC 12/4 4m Pump GTW

PI49067 – Filler Cap

PI54459 – Twin Bath Controller TARN 1200 K002

PI53310 – Thermistor Probe

MM55076 – Condenser Protective Grille

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HEAD OFFICE:

MANITOWOC BEVERAGE SYSTEMS LIMITED

CHANCEL WAY,

HALESOWEN INDUSTRIAL PARK,

HALESOWEN, WEST MIDLANDS.

B62 8SE,

ENGLAND.

Telephone: +44 121 501 2566

Fax: +44 121 550 0873

www.manitowocbeverage.com

MULTIPLEX Glykool 110H Twin Bath WDE INS 145WDE INS 145 Owner Instruction Manual

MULTIPLEX Glykool 110H Twin Bath WDE INS 145WDE INS 145 Owner Instruction Manual

MULTIPLEX Glykool 110H Twin Bath WDE INS 145WDE INS 145 Owner Instruction Manual

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