MULTIPLEX Vision V21/V34 Installation guide

Brand: MULTIPLEX

Model: Vision V21/V34

Type: Installation guide

This manual is also suitable for

Vision V21/V34 (Original)

2011 Manitowoc

continuing product improvements may necessitate change of speci cation without notice.

EC Declaration of Conformity

EC Guideline Electro Magnetic Compatibility 2004/108/EC

Machinery Directive 2006/42/EC has been ful lled.

The safety targets regarding the Low Voltage Directive 2006/95/EC according to the

following co-ordinated standards have been applied:

BSEN 60335-1:2002 +A14:2010 – Refrigeration, Household Safety

BSEN 60335-2-89:2003 – Refrigeration, Motors and Pumps

Household and Similar Electrical Appliances – Safety (particular requirements for

commercial refrigerating appliances with an incorporated or remote refrigerant

condensing unit or compressor)

BSEN61000-6-3:2001 Electromagnetic emissions compatibility (EMC)- Generic standards.

BSEN61000-6-1:2001 Radiated and Immunity compatibility (EMC) – Generic standards.



Head O ce

Manitowoc Beverage Systems

Chancel Way, Halesowen

West Midlands, B62 8SE, UK

Tel: +44.121.501.2566

Fax: +44.121.500.0873

www.manitowocbeverage.com

mbs.uk@manitowoc.com

USER, INSTALLATION &

MAINTENANCE MANUAL

VISION Range

V21, V34

Water Cooled & Integral Remote Cooler

PRODUCT CODE 01-38 XX-XX

01-39 XX-XX

MANUAL PART No. P156908

MANUAL REVISION: Rev 2

DATE: 24/10/11

Dear Customer

Please read these operating instructions carefully!

Examine the equipment immediately after supply for transport damages. Contact the manufacturer and/or

carrier if necessary. Damage, which arises by inappropriate treatment or operation, is not subject of guarantee.

Manitowoc Beverage Systems constantly develop the products further according to their policies.

Manitowoc Beverage Systems reserve therefore the right, to modify and to improve the products described

in this documentation without previous announcement.

Reproduction of any kind without previously written permission of Manitowoc Beverage is not allowed.

Vision is a brand of Manitowoc Beverage Systems.

All other brand names speci ed in this documentation refer to the appropriate companies or their products

Manitowoc Beverage systems are not the owner of those brand names.

Please read the operating instructions carefully before operating this unit.

SECTION 1

V21 & V34 Service Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SECTION 2

General Installation Guide

Installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Heat dump installations guide & glycol concentrations . . . . . . . . . . . . . . . . . . 5-13

Operation of the equipment and dismantling/decommissioning procedure . . . 13-14

SECTION 3 FOR QUALIFIED ENGINEERS ONLY

Adjustment Maintenance Requirements

Adjustment maintenance requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Electronic control setting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

SECTION 4 FOR QUALIFIED ENGINEERS ONLY

Methods of cleaning - sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SECTION 5 FOR QUALIFIED ENGINEERS ONLY

Technical Speci cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21

SECTION 6 FOR QUALIFIED ENGINEERS ONLY

Ice bank Capacity Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

System Schematic -typical layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SECTION 7 FOR QUALIFIED ENGINEERS ONLY

Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25

SECTION 8 FOR QUALIFIED ENGINEERS ONLY

Fault Diagnosis Flow Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-29

SECTION 9 FOR QUALIFIED ENGINEERS ONLY

Spare Parts Identi cation Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31

BACK PAGE - EU DECLARATION OF CONFORMITY

Table of Contents

Section 9

PU72046-01

BASE MOUNTED

GLYCOL/WATER

PUMP

PU72046-01

BASE MOUNTED

GLYCOL/WATER

PUMP

MO46688

HEAT DUMP FAN

MOTOR 24 VOLT

M046688

HEAT DUMP FAN

MOTOR 24 VOLT

V34

P151518

ELECTRONIC

CONTROL

P151518

ELECTRONIC

CONTROL

P142544 90 VA

TRANSFORMER

P142544 90 VA

TRANSFORMER

PI48354

HEAT DUMP FAN

BLADE 10”

PITCH 31º

SUCKER

PI48354

HEAT DUMP FAN

BLADE 10”

PITCH 31º

SUCKER

V21

SPARE PARTS IDENTIFICATION SHEET

Section 9

SPARE PARTS IDENTIFICATION SHEET

CM73505 21CC

COMPRESSOR

CM 46450 34CC

COMPRESSOR

MO46690

CONDENSER FAN

MOTOR 240 VOLT

MO46690

CONDENSER FAN

MOTOR 240 VOLT

V34

OP71381 FAN

BLADE 10”

PITCH 31º

SUCKER

OP71381 FAN

BLADE 10”

PITCH 31º

SUCKER

PU73944 SPC 42

2 STAGE LID

MOUNTED WATER

PUMP

(ALTERNATIVES

ARE AVAILABLE)

PU42641 SPC 43

43 3 STAGE LID

MOUNTED WATER

PUMP

(ALTERANATIVES

ARE AVAILABLE)

V21

Section 1

Vision V21 & V34 Service Programme

The Vision range of remote coolers have been

designed to combine in one unit a cooler that

can be used as a standard ice bank cooler, with

the options of modifying the programmable

control to enable the use as a glycol cooler.

This cooler underwent a number of thorough

quality checks before leaving the factory to ensure

the minimum number of faults occur during its

life. However, to ensure this cooler can meet the

demands it has been designed for it must be

installed and maintained in accordance with the

manufacturer’s guidelines. These can be found in

this booklet, which must remain with the unit at

all times.

Section 2

INSTALLATION GUIDE

On installation, a number of important rules

must be observed to be sure the cooler operates

correctly. These will be found under the heading

(INSTALLATION GUIDE) which covers both water

cooled and integral models.

General

Unpack the unit from its transportation packing

and visually check for any signs of damage. Site

the unit in a convenient location as close to the

point of dispense as possible making sure that a

Mains Electricity Supply is within 2 metres and

allows easy access at all times. The area should

also allow free circulation of air around the unit.

The unit should be  tted with a correctly fused

and wired 13 amp plug  tted with a 10 amp fuse

or alternatively a standard Euro Plug to

IEC83: 1975.

INTEGRAL UNITS

1. Ensure the cooler is installed in a well ventilated

location with no obstructions to the condenser

or side and rear panel ventilation slots . The unit

must not be installed in an area where it will be

exposed to temperatures which are likely to

cause freezing, (i.e. below 0 ºC ) or are in

excess of 32ºC.

2. Ensure the unit is installed on a level

surface and is  lled to the over ow, with

cold water below 24ºC. Ideally ice should

be used to reduce the water bath temperature

to as low as possible , before switching the

unit on. The water level must be regularly

checked and maintained.

3. Dose water tank with an appropriate biocide

following the manufacturers instructions and

taking note of health and safety requirements.

4. Ensure all tubing connections to the product

coils and re-circulation pump connected to

the cooler correctly and are well insulated

with Arma ex type insulation to

prevent condensation.

5. Ensure that the python run is not excessive, and

is routed away from external heat sources.

Maximum lift is 10m, Maximum run 50m.

WATER COOLED UNITS

1. Ensure the cooler base is installed in a well

ventilated location with no obstructions to

the side and rear panel ventilation slots. The

unit must not be installed in an area where it

will be exposed to temperatures which are

likely to cause freezing, (i.e. be- low 0ºC ) or

are in excess of 32ºC.

2. Ensure the unit is installed on a level

surface and is  lled to the over ow, with

cold water below 24ºC. The water level must

be checked and topped up once the python

lines have been primed.

3. Ensure that the header tank is  lled to its

maximum level with the correct ratio of

water/ glycol coolant mix (30%) to prevent

freezing of the tubes connecting the heat

dump to the base unit, which can be exposed

to sub zero temperatures. (See Glycol

Requirement Chart).

4. Before switching on the unit, turn the

compressor isolate switch to the o position

to enable the glycol lines to be fully primed.

Once this is complete, turn the switch to the

on position.

Section 8

FAULT DIAGNOSIS FLOW CHART

HEAT DUMP

Re site heat

dump

Is the heat dump sited

in full sunlight or near

other heat sources

without adequate

ventilation

Replace fan

motor

Check for 24v

supply at heat

dump

Clean radiator

matrix

Plug heat dump

connection into

socket

Is heat dump

connected

to unit

Is radiator

matrix blocked

restricting

air ow

Check for 24v

supply at head

dump socket

Check for 24v

output at

transformer

Internal

wiring

fault

Check

Fuses

Replace

Transformer

Faulty wire

between unit &

heat dump

No Yes

Is heat dump

fan running

Yes

Section 8

FAULT DIAGNOSIS FLOW CHART

GLYCOL PUMP

No Yes

Does the

pump run

Is pump

plugged into it’s mating

connection

Check for

240v supply at

connection

Yes

Plug pump into

connection

Faulty pump

motor

Internal wiring

fault

Is header

tank glycol level

between max - min

marks

Top up to

maximum level

and check for

leaks

Go to

Diagnostic

chart 4

Is the

glycol mixture

recirculating

Are the

J.Guest shut o

valves open on

pump

Open shut

o valves

Have

the

glycol lines collapsed

been restricted,

blocked or secured

together

Is glycol mixture

recirculating

Faulty

pump

Clear blockage

restriction

Ensure tubing is the correct

type and ensure

pipes are not secured

together and are away from

heat sources.

Yes

Section 2

5. Ensure that the coolant re-circulation pump

and tubing connecting to the heat dump

is primed with coolant, that there are no air

locks or restrictions and that coolant is

freely returning into the header tank. Top

up the header tank to maximum level

after priming.

6. The header tank level must be regularly

checked and maintained with the correct

ratio of water/glycol mix (70%/30%)

7. Ensure all tubing connections to the

product coils and re-circulation pump are

connected to the cooler correctly and

are well insulated with Arma ex.

8. Ensure that the python run is not excessive,

and is routed away from external heat

sources. Maximum lift is 10m, Maximum

run 50m.

9. All water cooled units are  tting with a

auto reset thermal switch to protect the

compressor should the glycol level

drop, the heat dump become blocked, or

the glycol pump fail.

HEAT DUMP - GENERAL GUIDELINES

1. It is important that the heat dump is sited

correctly to enable it to work e ciently.

The guidelines below should be adhered to

wherever possible.

2. Ensure the unit is sited on an outside wall

(preferably non south facing) in the correct

orientation out of direct sunlight.

3. Ensure there are no other heat sources, i.e.

a condensing unit or another heat dump, in

the immediate vicinity, where hot air may

be re-circulating.

4. Use the recommended tubing (15mm O/D,

10mm I/D Special EVA) to connect the base

unit to the heat dump. Do not use PVC

braided tube, as this is not compatible with

glycol and will degrade over a period of time.

5. Do not exceed the recommended distance

and lift from the base unit to the heat dump

of 10M Lift / 50M Run.

6. Power to the heat dump must be connected

using a minimum of 1.5mm

two core cable.

If a smaller cable is used, a voltage drop will

occur which may cause the fan motor to run

at a reduced speed.

7. If the unit is to be installed inside a building

or room, ensure that there is adequate

ventilation within the room to enable the

heat to be dissipated e ectively. Temperatures

within the room should not exceed 32ºC

8. Do not kink the  ow and return tubes which

would restrict the coolant  ow.

9. Do not insulate the  ow and return lines.

10. The  ow and return lines must not be

strapped together, as heat transfer between

the two will e ect the system performance.

11. Ensure that the heat exchanger matrix of

the heat dump is kept clean and free

from obstructions. It is recommended

that it should be cleaned with a soft brush

at regular intervals (see maintenance

schedule 1a).

12. To enable the heat dump to be mounted

on a  at surface, a  oor standing

mounting kit is available as an option.

(Order part number 09-0203-01)

Section 2

HEAT DUMP INSTALLATION

INSTRUCTIONS

NOTE: The unit should be installed and

serviced by a suitably trained person.

Installation Guide

Unpack the unit from its transportation

packaging and visually inspect for signs

of damage.

Site the dump in a convenient location,

preferably in a non-heat sensitive and

shaded area on the outside of the

building. If it cannot be installed

outside, ensure that the area is free

from other heat sources and is adequately

ventilated to prevent heat build up from

the hot exhaust air from the heat dump.

In either situation the heat dump should

be sited to allow free circulation of air.

The maximum recommended height

of the heat dump above the cooler

is 10 meters.

With cover assemby

fully open, lift o

Removable Wall

Mounting Bracket

Cover Assembly

Fixing Screws

With reference to the attached drawing drill the

surface onto which the heat dump is to be  tted

at the stated mounting hole centres ensuring that

adequate clearance is allowed around the heat

dump to allow future access for cleaning.

Note - the wall mounting bracket can be used as

a guide for marking its hole centres. Ensure that

the wall mounting bracket is mounted squarely to

ensure level movement of the condenser matrix

when  tted.

Either mark the position of the third mounting

screw at the time of marking the wall mounting

bracket position, or after  tting the wall

mounting bracket hang the condenser matrix on,

close against the mounting surface and mark the

 xing position.

Note - the third  xing screw will pass through

the hole in the condenser matrix. The retaining

clamp is  tted over the screw, which can then

be tightened to retain the condenser matrix.

Fitting

Remove the wall mounting bracket from the assembly, (mounted on lift o hinges).

Slacken the two  xing screws securing the cover/fan assembly to the condenser matrix ,swing the

cover open and lift o the assembly.

Section 8

FAULT DIAGNOSIS FLOW CHART 2

COMPRESSOR

Is compressor

isolate switch o

Is the unit in a

high ambient temp

(40˚c+)

Yes

Switch compressor

isolate switch to on

Resite unit

Is compressor

running

Has there

been excessive

product draw

Change

capicitor and

start relay

End

Is compressor

running

Faulty

compressor

Check for

refrigerant

leaks

Is the python length

excessive or exposed

to high temperatures

Leave unit to

recover

Re - route python and

resite unit closer to

dispense point

Is the

compressor

running?

Yes

Section 8

Is line clean

switch on?

Is the unit’s bath

temperature at

its set point?

Yes

Is the unit in a

high ambient

temp (+32˚C)?

Switch line

clean o

Re-site Unit

Has there been

excessive

product draw?

Yes

Change capacitor

and start relay

End

Is the

compressor

running?

Yes

Faulty

Compressor

Check for

refrigerant leaks

Re-route python

and resite unit

closer to dispense

point

Leave unit to

recover

Is there a probe

fault reading on

Stat

Yes

Is the

compressor

running?

Yes

Is the python

length excessive

or exposed to high

temperatures?

FAULT DIAGNOSIS FLOW CHART 1

COMPRESSOR

Section 2

Connect the  ow and return pipework from the

base unit to the  ttings on the heat dump labelled

“FLOW” and “RETURN” and secure the pipes

to the mounting surface so that the weight of

the pipes is not being carried on the heat

dump  ttings.

Note - Do not kink the pipework as this will

restrict coolant  ow.

Do not insulate the pipework. (Pipework mounted

on an exterior surface may be insulated if it is felt

that due to extreme conditions freezing

may occur).

Do not strap the  ow and return pipes together

as heat transfer between the two will e ect the

systems performance.

Route a twin core 24 volt supply cable through the

lower guide tube and then through the strain relief

grommet positioned below the two way terminal

block on the condenser matrix.

Note - The wires are not polarised and may be

 tted either way round.

Ensure that the amount of cable entering

through the main cover is not excessive and

cannot become entangled in the fan blade.

Tighten the strain relief grommet to

support the cable. This should not be

the only means of support for the cable,

therefore  x back to the mounting surface

at regular intervals along the cable length.

Fit Condenser Matrix

to Wall Mounting Bracket

Close Condenser Matrix

Against Mounting Surface

and Mark Fixing

Hole Position

Retaining Clamp

Section 2

After the condenser matrix is fully  tted to the mounting surface, hang the cover/fan assembly onto

its hinges. With the cover/fan assembly open, connect the wires from the fan to the terminal block .

Note - Ensure that the wiring from the fan is routed through the plastic clip provided to prevent the

possibility of the wires becoming entangled in the fan blade.

Route 24V Supply Cable

Through Lower guide Tube

In Condenser Matrix

Fix 24V Supply Cable

To Mounting Surface At

Regular Intervals

Ensure That Fan

Wiring is routed

through Retaining Clip

Connect the wiring and the Pipework to the cooler following the instructions supplied with

the cooler.

Section 7

Mains neutral

Neutral to agitator socket

Neutral to mains on neon

Neutral to compressor on neon

Neutral to compressor

Neutral to fan motor

Mains live

Live to agitator socket

Live to mains on neon

Switched live to compressor on neon

Switched live to compressor

Switched live to fan motor

D54639

MECHANICAL

CONTROL

SW LIVE

LIVE

NEUTRAL

Red

Brown

Blue

Brown

Red

V21 INTEGRAL

Mains neutral

Neutral to agitator socket

Neutral to mains on neon

Neutral to compressor on neon

Neutral to compressor

Neutral to fan motor

Mains live

Live to agitator socket

Live to mains on neon

Switched live to compressor on neon

Switched live to compressor

Switched live to fan motor

Switched live to transformer

Switched live to base pump

Neutral to base pump

Neutral to transformer

MECHANICAL

CONTROL

Red

Brown

D54640

SW LIVE

LIVE

NEUTRAL

Blue

Brown

Red

Black

THERMAL

SWITCH

V21 WATER-COOLED

Section 7

ELECTRONIC CONTROL

34 5

Probe

D54318

Blue

Brown

Red

Brown

Blue

CONTROL

BYPASS

SWITCH

SW LIVE

LIVE

NEUTRAL

Blue

Brown

Black

Red

PRESSURE

SWITCH

Mains neutral

Neutral to agitator socket

Neutral to mains on neon

Neutral to compressor on neon

Neutral to compressor

Neutral to fan motor

Mains live

Live to agitator socket

Live to mains on neon

Switched live to compressor on neon

Switched live to compressor

Switched live to fan motor

V34 / V21 EC

ELECTRONIC CONTROL

34 5

CONTROL

BYPASS

SWITCH

Probe

Blue

Brown

D54317

Red

Brown

COMPRESSOR

ISOLATE

SWITCH

PRESSURE

SWITCH

NEUTRAL

LIVE

SW LIVE

Brown

Blue

Brown

Black

Red

Mains neutral

Neutral to agitator socket

Neutral to mains on neon

Neutral to compressor on neon

Neutral to transformer

Neutral to compressor

Neutral to fan motor

Neutral to base pump

Mains live

Live to agitator socket

Live to mains on neon

Switched live to transformer

Switched live to compressor on neon

Switched live to compressor

Switched live to fan motor

Switched live to base pump

Section 2

Recommended materials for heat dump to cooler connections.

Pipework - 15mm OD x 10mm ID COBRACOL tubing.

Cable - 1.5 mm sq., 2 core white PVC covered (no earth)

Insulation tubing - 3/8” or 1/2” ID

Minimum distances for mounting the Heat Dump from vertical and

horizontal surfaces

30.00cm From Wall

13.00cm From Ceiling

2.50cm

30.00cm From Wall

Mounting Holes

250.00cm From Floor

7.00cm

250.00cm

57.00cm

Drilling positions for mounting holes

Section 2

Recommended Guide-Lines For the

Operation Of This Equipment

This unit is intended for use in conjunction

with cooling units manufactured by Manitowoc

Beverage Systems Ltd. It is designed to be

connected at the end of the water/glycol

recirculation lines as a means of removing

heat from the cooling system.

There are NO other recommended uses for

this unit.

DISMANTLING DECOMMISSIONING

PROCEDURE

a. Isolate the unit from the Base cooler

electricity Supply.

b. Disconnect the recirculating coolant

inlet and Outlet pipes.

CORRECT SAFE HANDLING

Handling of this unit o ers no speci c hazard.

Unit weight 9kg (20lbs) dry.

Prevention of Freezing / Action required if

Freezing occurs.

It is recommended that all exterior Pipework

to the unit is insulated to prevent freezing. In

the event of freezing up occurring, the

following action is recommended :

a. Isolate the unit from Base Coolers

Electricity Supply.

b. Apply gentle warmth to the general area of

the unit and its Pipework, taking care not

to scorch / burn the insulation tubing

surrounding the pipes.

c. Check for obvious leaks.

d. Reconnect the base cooler mains

electricity supply.

e. Observe the unit running for a short time

watching out for leaks, strange noises or

any form of malfunction. If no problems

are observed, the normal operation of the

unit may be resumed.

Max / Min Ambient temperatures

(recommended)

Minimum -5°C. (NB. 30% glycol/water mix)

Maximum 32°C

THIS UNIT CAN CONTRIBUTE TO THE

AMBIENT TEMPERATURE

Warning

Additional Operation precautions

THIS APPLIANCE IS NOT INTENDED FOR USE

BY PERSONS INCLUDING CHILDREN WITH

REDUCED PHYSICAL, SENSORY OR MENTAL

CAPABILITIES, OR LACK OF EXPERIENCE AND

KNOWLEDGE, UNLESS THEY HAVE BEEN GIVEN

SUPERVISION OR INSTRUCTION

CONCERNING USE OF THE APPLIANCE BY A

PERSON RESPONSIBLE FOR THEIR SAFETY.

CHILDREN SHOULD BE SUPERVISED TO

ENSURE THAT THEY DO NOT PLAY WITH

THE APPLIANCE.

Warning

Section 6

PRODUCT OUT

PRODUCT IN

PRODUCT

KEGS

24 VOLTS AC

SUPPLY FROM

VISION 3 BASE UNIT

HEAT DUMP

WATER/GLYCOL

RECIRCULATION LINES

10mm IDx15mm OD TUBING

‘COBRACOL’ RECOMMENDED

SYSTEM SCHEMATIC - TYPICAL LAYOUT

Section 6

ICE BANK CAPACITY

PRODUCT THROUGHPUT ( LITRES )

ICE BANK WT ( KG’S )

100

DELTA T - 7º C

DELTA T - 12º C

DELTA T - 18º C

DELTA T - 25º C

DELTA T - 32º C

ICE USED PER HOUR (kg) PER METRE OF PYTHON

ICE WEIGHT USED PER HOUR (kg)

5.5

4.5

3.5

2.5

1.5

0.5

510

20 25 30

35 40

45 50

55 60

Section 2

ADJUSTMENT / MAINTENANCE

REQUIREMENTS

It is not recommended that the end user makes

any adjustments or carries out any maintenance

other than:

a. Check the mains lead and plug

visually for condition.

b. Check the unit and its pipework for

any evidence of leaks visually.

c. If there is any accidental spillage

of liquid onto the unit isolate the

Base Coolers mains electricity

supply before cleaning up /

removing the spillage.

NOTE: THERE ARE NO USER

SERVICEABLE PARTS.

POWER ISOLATION METHOD

a. Switch o the socket that the base

cooler unit is installed into.

b. Remove the plug from the socket.

METHODS OF CLEANING

NOTE: DO NOT USE A WATER OR STEAM

HOSE TO CLEAN THE UNIT WHILST

STILL INSTALLED.

NOTE: IT IS IMPORTANT THAT ALL THE VENTS

AND GRILLS ARE KEPT CLEAR

(Including Condenser grills where applicable).

NOTE: PERSONAL PROTECTIVE EQUIPMENT

SHOULD ALWAYS BE USED.

Twice Annually: By a competent Service

Maintenance Engineer:

a. Isolate the unit from the Base Cooler

electricity supply.

b. Open the unit to access both sides of

the condenser matrix and remove any

extraneous debris from the unit or its

casing preferably using a vacuum

cleaner or brush.

c. Check unit for electrical safety

Section 2

GLYCOL CONCENTRATIONS

Food grade mono propylene glycol should

only be used with this unit. The freeze point

of glycol depends on the concentration of

glycol to clean water mixture. If insu cient

concentrations of glycol are used, the system

may freeze.

Glycol Concentration for Glycol Bath

It is recommended that a 50% glycol / 50%

clean water mix is used for the glycol bath. This

will protect a system down to –15°C and below.

Glycol Concentration for Heat Dumps

A 30% glycol / 70% clean water mix will protect

the system down to –13˚C.

The amount of glycol required for the heat

dump, Add 2.5 pints (1.4 Litres) for the glycol

tank to the length of pipe work as shown

in the following table:

INSTALLATION PRECAUTIONS

NOTE: The unit should be installed and serviced by a suitably trained person.

NOTE: Sealed plugs may be  tted to new units.

Glycol Quantities for Heat Dump Pipe Work Length (Flow and return)*

Feet 10 20 30 40 50 60 70 80 90 100 110 120 130 140 170 190

Pints 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0

Metres 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48

Litres 0.3 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 3.0 3.3 3.6 3.9 4.2 4.5 4.8

* based on the use of the correctly speci ed tube with an internal bore of 10mm

Section 5

Unit Type Vision V34 Water Vision V34 Integral

Cooled Remote Cooler Remote Cooler

Product Code

Weight

Lid 12kg

Base 52kg

Heat Dump 9kg

Total Shipping Weight 75kg

Total Operating Weight 124kg 121kg

Power Requirements

Mains Supply 220v - 240v 50Hz

Protection Must be installed using RCD

Power Consumption 1543 Watts 1100 Watts

Fuse Requirements 13 Amps

Transformer (Water Cooled only)

Input Voltage 220v - 240v AC

Output Voltage 24 V AC

VA Rating 90 V AC

Primary Fusing 1 Amp

Secondary Fusing 6.25 Amp

Product Coils

Length Various

Diameter 3/8” OD (10mm)

Material 316 Grade

Number of. 14 Max.

Refrigerant

Type R134a (HFC) R134a (HFC)

Amount 475grams 400 grams

Heat Dump ( Water Cooled)

Fan Motor 10 Watt 24v AC

Fan Blade 10” x 31º Pitch

Cover ABS

Water Connections 15mm Cooper tube for John Guest Fittings

Weight 8.6kgs

Height 360mm

Depth 310mm

Width 600mm

Flat Roof Mounting Bracket Option for oor standing operation

Kleencare Kit

3 x 50ml Bottles One kit supplied with each unit

Application Label

Electronic Control Specication

Dimensions H x W x D 35 mm x 76mm x 56mm

Voltage 220 v - 240 v 50-60 Hz

Switch Capacity 14 A

Construction 30 A for 4s

0.2 VA

IP 54 from front

+ /- 0.05ºC (-1ºC to -18ºC temperature range)

VISION V34 Water Cooled & Integral Remote Coolers

Unit Type Vision V34 Water Vision V34 Integral

Cooled Remote Cooler Remote Cooler

Product Code

Compressor Totally Sealed Hermetic

Cubic Capacity 34cc

Refrigeration Capacity ice bank 1128 watts per hour @ -10°C

Starting Current 1320 watts per hour @ -6°C

Run Current 32 Amps

7.6 Amps 6.8 Amps

Water Pump Totton3 Stage Top Mounted

Lift 18.3 metres

Flow Rate 16 Litres Per Minute

Motor Output 80 Watts

IP Rating IP 52

Motor Speed 1475 RPM

Electrical Connection Euro Plug/Socket (Dura Plug in lead)

Water Connection 15mm Plain Tails for John Guest

Glycol Pump (Water Cooled) Totton 2 Stage Base Mounted

Drive Magnetically Coupled

Motor Output 80 Watts

Motor Speed 1475 RPM

IP Rating IP 52

Lift 12.7 metres

Flow Rate 17.4 Litres Per Minute

Controls

Ice Bank Electronic

Probe Type Thermister

Switching capacity starting 25 Amps for 4 seconds

Switching capacity running 16 amp running

Switches/Indicators

Mains On Red neon indicator

Compressor On Green neon indicator

Priming Switch (Water Cooled) Single pole switch mounted inside electrical box

Condenser/Compressor Fan Motor

Motor Output 10 Watts

Motor Speed 1400 RPM

IP Rating IP 22

Fan

Diameter 10” (250mm)

Pitch 31º

Material Aluminium

Rotation Counter clockwise (back to front)

Water Bath

Material ABS

Insulation CFC free PU foam ES65 low density

Capacity 60 Litres (13 Gallons)

Glycol Tank (Water Cooled)

Material Medium density polyethylene (Natural)

Capacity 2 litres (9 Pints - See Glycol Requirement Chart)

Heat Exchanger (Water Cooled)

Type 20 Plate

Material Stainless Steel

Brazed Joints 99% Copper

Overall Dimensions

Height 950mm

Depth 660mm

Width 540mm

Section 5

Vision V21 Water Vision V21 Integral

Cooled Remote Cooler Remote Cooler

Overall Dimensions

Height 950mm

Depth 660mm

Width 540mm

Weight

Lid 12kg

Base 47kg

Heat Dump 8.6kg

Total Shipping Weight 69kg

Total Operating Weight 122kg 119kg

Power Requirements

Mains Supply 220v - 240v 50Hz

Protection Must be installed using RCD

Power Consumption 1300 Watts

Fuse Requirements 13 Amps

Transformer (Water Cooled only)

Input Voltage 220v - 240v AC

Output Voltage 24 V AC

VA Rating 90 V AC

Primary Fusing 1 Amp

Secondary Fusing 6.25 Amp

Product Coils

Length Various

Diameter 3/8” OD (10mm)

Material 316 Grade

Number of. 14 Max.

Refrigerant R134a (HFC)

Type Danfoss Techumseh Danfoss Techumseh

Amount 280g 300g 450g 510g

Heat Dump ( Water Cooled)

Fan Motor 10 Watt 24v AC

Fan Blade 10” x 31º Pitch

Cover ABS

Water Connections 15mm Cooper tube for John Guest Fittings

Weight 8.6kgs

Height 360mm

Depth 310mm

Width 600mm

Flat Roof Mounting Bracket Option for oor standing operation

Kleencare Kit

3 x 50ml Bottles One kit supplied with eat unit

Application Label

Electronic Control Specication

Dimensions H x W x D 35 mm x 76mm x 56mm

Voltage 220 v - 240 v 50-60 Hz

Switch Capacity 14 A

Construction 30 A for 4s

0.2 VA

IP 54 from front

+ /- 0.05ºC ( -1ºC to -18ºC temperature range)

Section 2

RECOMMENDED GUIDELINES FOR

THE OPERATION OF THIS EQUIPMENT

If the fridge unit is operated whilst the

installation is being completed,  t a short

loop to the recirculation pump lines and

have the pumps running.

Ways the Equipment should be used.

This unit is intended for use as a Cooling unit

to cool Beers, Lagers and Ciders to the correct

serving temperature. It is designed to be

installed in the system between the bulk

storage facility and the Dispense Head with

the product(s) passing through the cooling

coils(s) of the unit.

There are NO other recommended uses for

this Equipment.

Correct Safe Handling

The weight of this unit is such that other than

moving it across  at ground (which is facilitated

by integral Castors / Wheels) or lifting to a

relatively safe height of 12” utilising two

people, a Mechanical Lifting Device should

be used.

Maximum and Minimum

Ambient Temperatures

Minimum 5 ˚C

Maximum 32 ˚C

Prevention of Freezing / Action required

if Freezing occurs.

It is recommended that the unit is sited in such a

way as not to expose it to temperatures likely to

cause freezing i.e. below 0°C. If the Unit is to be

sited in an unheated area then it would be wise to

insulate all pipe work and provide some form of

Emergency Heating which should be controlled

by a Frost Stat, and sited in the close proximity to

the Unit.

In the event of Freezing Up occurring, the

following action is recommended:-

• Isolate the unit from Mains Electricity Supply.

• Isolate Product Supply from unit.

• Apply gentle warmth to the general area of

the unit and its Pipe work.

• Check for obvious leaks.

• Turn water supply on whilst continually

watching for leaks.

• Reconnect product supply.

• Reconnect Mains Electricity supply.

Observe unit running for a short period

watching out for Leaks, Strange noises or any

other form of malfunction, if no problems are

observed then normal operation of the unit

may be resumed.

THIS EQUIPMENT CAN CONTRIBUTE TO THE

AMBIENT TEMPERATURE.

Warning

Section 2

DISMANTLING / DECOMMISSIONING

PROCEDURE

Isolate the unit from Mains Water Supply.

Isolate unit from coolant lines.

Siphon or pump out water from bath.

FAILURE TO REMOVE ALL WATER COULD

RESULT IN SUBSTANTIAL AMOUNTS OF

WATER BEING RELEASED FROM THE UNIT

WHICH MAY BE DETRIMENTAL TO THE UNIT

AND/OR ITS SURROUNDINGS AND INCREASE

THE MAXIMUM WEIGHT OF THE UNIT.

Warning

Section 5

VISION V21 Water Cooled & Integral Remote Coolers

Unit Type Vision V21 Water Vision V21 Integral

Cooled Remote Cooler Remote Cooler

Product Code

Compressor Totally Sealed Hermetic

Cubic Capacity 21cc

Refrigeration Capacity ice bank 780 watts per hour @ -10°C

Starting Current 32 Amps

Run Current 5.5 Amps

Water Pump Various, e.g. Totton3 Stage Top Mounted

Lift 18.3 metres

Flow Rate 16 Litres per minute

Motor Output 80 Watts

IP Rating IP 52

Motor Speed 1475 RPM

Electrical Connection Euro Plug/Socket (Dura Plug in lead)

Water Connection 15mm Plain Tails for John Guest

Glycol Pump (Water Cooled) Various, e.g.Totton 2 Stage Base Mounted

Drive Magnetically Coupled

Motor Output 80 Watts

Motor Speed 1475 RPM

IP Rating IP 52

Lift 12.7 metres

Flow Rate 17.4 Litres per minute

Controls

Ice Bank Electronic

Probe Type Thermister

Switching capacity starting 25 Amps for 4 seconds

Switching capacity running 16 amp running

Ice Bank Mechanical

Probe Type Capillary tube

Switches/Indicators

Mains On Red neon indicator

Compressor On Green neon indicator

Priming Switch (Water Cooled) Single pole switch Mounted inside electrical box

Condenser/Compressor Fan Motor

Motor Output 10 Watts

Motor Speed 1400 RPM

IP Rating IP 22

Fan

Diameter 10” (250mm)

Pitch 31º

Material Aluminium

Rotation Counter clockwise

Water Bath

Material ABS

Insulation CFC free PU foam ES65 low density

Capacity 60 Litres (13 Gallons)

Glycol Tank (Water Cooled)

Material Medium density polyethylene (Natural)

Capacity 2 litres (9 Pints - See Glycol Requirement Chart)

Heat Exchanger (Water Cooled)

Type 14 Plate

Material Stainless Steel

Brazed Joints 99% Copper

Section 4

METHODS OF CLEANING

• Persons performing Cleansing /Sanitizing

operations MUST be competent and fully

trained in safe methods of use of Cleansing /

Sanitizing Agents and their applications.

• PERSONAL PROTECTIVE EQUIPMENT

SHOULD ALWAYS BE USED

• DO NOT USE A WATER OR STEAM HOSE TO

CLEAN THE UNIT WHILST STILL INSTALLED

• IT IS IMPORTANT THAT ALL THE VENTS

AND GRILLS ARE KEPT CLEAR

(including Condenser grills where

applicable)

WEEKLY: BY END USER

1. Isolate unit from Mains Electricity Supply.

2. Clean external surface of condenser with

a vacuum cleaner or soft brush. Wipe unit

over to remove any substances from the

external panels.

3. Reconnect mains power supply and turn

on the mains powers supply.

ADDITIONAL REQUIREMENTS FOR

GYLCOL COOLER:

LINE CLEAN PROCEDURE FOR BOTH COOLER

WITH PRODUCT COILS AND COOLER BEING

USED AS LOOP CHILLERS.

1. 1 to 2 hours before line clean is due to

start switch the line clean switch located

on the front of the cooler to the ON position.

2. After 1 to 2 hours line clean may commence.

3. After the full line clean procedure has

been completed and beer has been pulled

through from the storage area to the dispense

tap the line clean switch should be switched

to OFF position.

4. The unit should be allowed to pull down

to its normal operating temperature

before normal operation is resumed.

NOTE: THE MIDDLE POSITION ON THE LINE

CLEAN SWITCH SHOULD NOT BE USED, AS THIS

WILL PREVENT THE COMPRESSOR FROM

RUNNING.

ANNUALLY: BY A COMPETENT

SERVICE / MAINTENANCE ENGINEER

1. Isolate unit from Mains Electricity Supply.

2. Remove any extraneous debris from the unit

or its casing preferably using a Vacuum

cleaner or brush.

3. Check unit for electrical safety.

DUE TO THE SUB-ZERO TEMPERATURE OF THE

GLYCOL/WATER MIXTURE WITHIN THE WATER

BATH IF THE FOLLOWING LINE CLEAN

PROCEDURE IS NOT FOLLOWED THE LINE

CLEAN WATER / SOLUTION WILL FREEZE IN

THE BEER LINES AND PYTHON.

Warning

Section 3

ADJUSTMENT / MAINTENANCE

REQUIREMENTS

It is not recommended that the End User makes

any adjustments or carries out any Maintenance

other than:

• Check the mains lead and plug Visually

for condition.

• Check the unit and its pipe work for evidence

of leaks visually.

• Check that the condenser grill and vents are

not choked or obscured.

NOTE: THERE ARE NO USER SERVICEABLE PARTS

Manual reset high pressure cut-out

The unit is  tted with a high pressure cut-out, the

function of which is to protect the refrigeration

system in the unlikely event of a fault in the

glycol/heat dump system. The cut-out will

isolate the power supply to the compressor.

Once operated, manual resetting of the

cut-out is required before the system will

restart. It is recommended that resetting is

only undertaken by a suitably trained person

who can then identify the possible cause of

the initial cut-out operation.

POWER ISOLATION METHOD

The unit is  tted with a single phase 3 pin 13 amp

plug  tted with a 10 amp fuse or alternatively a

standard Euro Plug to IEC83: 1975.

1. Switch o the socket that the plug is

plugged into.

2. Remove the plug from the socket.

The Wires in this Mains Lead are Coloured in

accordance with the following Code:

Green and Yellow ....................... Earth

Blue ................................................. Neutral

Brown............................................. Live

As the Colours of the Wires in the Mains Lead

of this Appliance may not correspond with the

Coloured Markings identifying the Terminals in the

Plug to be  tted proceed as follows:

a) The wire which is coloured Green and Yellow

MUST be connected to the terminal in the Plug

that is marked with the letter‚ E™ or by the earth

symbol coloured Green or Green and Yellow.

b) The wire which is coloured Blue MUST be

connected to the Terminal in the Plug that is

marked with the letter‚ N™ or coloured Black.

c) The wire which is coloured Brown MUST be

connected to the Terminal in the Plug that s

marked with the letter‚ L™ or coloured Red.

REPLACEMENT OF ELECTRICAL PARTS

INCLUDING THE MAINS LEAD FITTED TO THIS

EQUIPMENT MUST ONLY BE UNDERTAKEN BY

A FULLY TRAINED ENGINEER.

Warning

THIS EQUIPMENT MUST BE EARTHED.

Warning

Section 3

ELECTRONIC CONTROL SETTING

PROCEDURE.

NOTE: The control is factory set for ice-bank

operation for V34 and V21.

The electronic control is intended to be used

to control the temperature within the

water/glycol bath. There are no other

recommended uses for this electronic control.

The control is  tted with a delayed start and

the compressor will start within 4 minutes

of the unit being turned on.

Adjustment & Maintenance Requirements

The electronic control has no serviceable parts

and requires no maintenance. It is not

recommended that the end user make any

adjustments to the electronic control as this

may change the function /operation of

the control.

Electronic Control Setting Procedure

This unit has been supplied with an electronic

control thermostat. The electronic control is of

the ELREHA type and is preset to cut-out at a

temperature of –2°C. The control is factory set

and a fully trained engineer should only

undertake any adjustments. If a lower

temperature setting is required adjustment

of the electronic thermostat is as follows:

• With the unit switched on, press button ‘P’

and the display will show ‘P01’.

• Using the ‘UP’ arrow key, press in single

operations until ‘P09’ is displayed.

• Press button ‘P’ to display the preset code ‘00’

and scroll using the arrow keys until ’21’

is displayed.

• Press button ‘P’ to enter the programming

mode and then scroll back to ‘P02’ using the

arrow keys and press button ‘P’ again.

• The preset temperature will now be shown

and using the arrow keys, adjust the display

to the required temperature.

• Press button ‘P’ to con rm the temperature

and either wait for approximately 1 minute

or turn the unit o /on to revert the display

back to showing the bath temperature.

Elreha Electronic Control

Section 3

ADDITIONAL ADJUSTMENT AND

MAINTENANCE PRECAUTIONS

NOTE: THE CONTROL IS FACTORY SET

ANY ADJUSTMENTS SHOULD ONLY BE

UNDERTAKEN BY A FULLY TRAINED

ENGINEER. ADJUSTMENTS TO THE

OPERATING PARAMETERS OF THE

CONTROL WILL EFFECT THE

OPERATION OF THE UNIT.

IT IS RECOMMENDED THAT THE MINIMUM

SET CUT OUT TEMPERATURE IS 2 °C.

ADJUSTMENT BELOW 2°C SHOULD ONLY

BE CARRIED OUT IN CONJUNCTION WITH

AN ASSESSMENT OF THE “CASUAL” DRINK

TEMPERATURE TO ENSURE THAT PRODUCT

FREEZING DOES NOT OCCUR. FOR

FREEZING OF FOUNTS, THE MAIN BATH

TEMPERATURE SOULD BE BETWEEN  5

AND  9°C, DEPENDING UPON

INSTALLATION CONDITIONS.

Warning

Parameter List for Elreha TARN1179 K004

No. Description Code Default Range

Setting

P01 Actual sensor temperature in ºC - - -40ºC... 110ºC

(display only)

P02 Control set point can be changed at - -2.0ºC P04...P05

any time within the limits set by P04 and P05

P03 Switching dierential (hysteresis) of control 21 1.7K (Vxx) 0.2K...10K

control set point 0.2K (Glyk)

P04 Highest adjustable set point 21 5.0ºC -35ºC...100ºC

P05 Lowest adjustable set point 21 -10ºC -35ºC...P04

P06 Sensor Correction 21 3 min 0...99 min

P07 Minimum run time of refrigeration 21 3 min 0...99 min

P08 Minimum run time of refrigeration 21 3min 0...99min

P09 Access code - 0 100...100

MULTIPLEX Vision V21/V34 Installation guide

Brand: MULTIPLEX

Model: Vision V21/V34

Type: Installation guide

This manual is also suitable for

Vision V21/V34 (Original)

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MULTIPLEX Vision V21/V34 Installation guide

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MULTIPLEX Vision V21/V34 Installation guide

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