LIYU DMS PZR3204-KV-1 Operation Manuals

LIYU PZR-KV-1 Series High Speed

Inkjet Printer

First edition September 15

th

, 2015

Second edition March 3

rd

, 2016

LIYU DMS GmbH has the right to revise the technical specification and various contents in the

manual without any notice and shall not be liable for any damages (including causal damages)

due to reliance on the contents in the manual (including such mistakes as misprints,

miscalculation and list errors).

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Introduction

Thank you very much for purchasing our LIYU PZR-KV-1 series high speed inkjet printer

(hereinafter referred to as printer). Please carefully read the manual before using the printer and

put the manual at the place within easy reach at any time.

The operational manual describes the features of the printer, parts name, information that should

be known before using the equipment and the basic operation, for instance, how to switch on and

off and how to set various parameters of the printer.

Please carefully read the following contents before reading Chapter One:

Standard accessories

Safety precautions

Operation precautions

Technical Specifications

PZR-KV-1series high speed inkjet printer uses KONICA KM512iLNB type print head, with the

following main categories:

List of machine models:

Model Description Features

PZR3204-KV-1

Adopts KM512iLNB type print head, with 4

colors and 4 print heads

Maximum Resolution: 1440dpi,

with fast printing speed and

wider range of print media.

PZR3208-KV-1

Adopts KM512iLNB type print head, with 4

colors and 8 print heads

Maximum Resolution: 1440dpi,

with faster printing speed and

wider range of print media.

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List of main technical specifications:

 Basic specification

Machine Model PZR3208-KV-1 PZR3204-KV-1

Print Tech. Piezo continuous drop-on demand(DOD)

Print Head KM512iLNB (30pl)

Head Quantity 8 4

Maximum Printing

Size

3.2m/126in

Resolution 30pl:720 x 1440.

Note 1

Ink Type Eco-solvent ink

Color Profile K C M Y

Ink Supply System Automatic continuous ink supply with vacuum negative pressure

Media Type

Flexible roll medium (ordinary light box cloth, post-it note, vehicle body

transparent sticker and so on)

Take-up and feeding

system

Automatic take-up and feeding system, double-roller feeding system for

standard configuration.

Media Absorption Table vacuum absorption, segmented control and adjustable suction

Table Pressure 50kg/m

2

Packing Size(w×d×

h)

5.00m x 1.08m x 1.77m

Gross Weight of

Equipment 750kg

Interface USB2.0

Power Requirement

110V / 220±10%, ＞30A, 50 / 60Hz

Environmental

Requirements

Temperature 15

0

C ~ 28

0

C Relative humidity 40% ~ 80%

Durability Two years outdoor

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Note 1：

The control software can add resolution for the equipment according to certain rules and the

above maximum resolution is tested by our company to fully meet the customers’ needs.

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 Printing efficiency list

The printing efficiency of PZR-KV-1series high speed inkjet printer only relates to the print head

type and head quantity in theory. However, other reasons may also lead to decline of actual

printing efficiency, such as low operation speed of computer, small width of printing materials

etc.

Print head KM512iLNB (30pl)

Head Quantity 4 8

Draft Mode

(2PASS)

135m

2

/h

240m

2

/h

Production Mode

(3PASS)

100m

2

/h

170m

2

/h

Quality Mode

(4pass)

80m

2

/h

130m

2

/h

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 Machine optional components

Optional Components Functional Description Configuration Method

Automatic Measuring

Device

It can automatically measure the medium width

and feeding position under command and

arrange simple composition of printing image

according to measuring results (page margin

print or centering print can be set).

Upgradeable

Single Roller Feeding

Device

Double-roller feeding system is applied to

standard configuration, while single roller

feeding system can also be optional.

Configure to Order

Heating Function of Print

head Bottom Plate

Heating function of print head bottom plate is

not applied to standard configuration, while it

can also be optional.

Configure to Order

Black Cloth detecting

Function

Black cloth detecting function is not applied to

standard configuration, while it is optional.

Configure to Order

Note:

Upgradeable: The components can be upgraded for customers afterwards.

Configure to Order: Since the upgrading of the device requires grate working quantity or could

not be done in future, these devices shall be determined when placing the order.

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Standard accessories

Standard accessories include the essential accessories for the machine and additional fittings.

Please refer to the attachment Packing List for detailed information.

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Important particulars

The negligence of precautions mentioned below may seriously affect the working conditions of

the equipment, equipment service life or the service life of relevant parts, or even cause the

permanent damages of relevant parts, and may endanger staff’s physical and mental health in

some cases. Please operate in strict accordance with instructions.

1. Keep ink and ink route system away from water or any water-based liquid.

2. Please use the ink designated by the manufacturer and ensure that the ink is within the

guarantee period, otherwise, it may affect the printing effects or even cause the permanent

damage of print head.

3. Please carefully read the requirements for working space and working environment of the

machine in this manual and strictly abide by the requirements,. Otherwise, it will affect the

working state of the machine, machine service life or service life of parts, or even endanger

staff’s physical health.

4. During the operation and maintenance process of the machine, please be sure to avoid the

contact of ink and non-cleaning fluid, so as to prevent the ink from any chemical reaction

which may cause machine damage.

5. Since the waste fluid generated from the machine will pollute the environment, please

properly dispose of the waste fluid in accordance with the requirements of local

environmental protection department.

6. The auxiliary ink box, filter, ink pump, air pump, liquid pump, refill tube and print head of

the machine all belong to wearing parts and shall be replaced periodically as per the service

condition.

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Safety precautions

To ensure that operators will properly use the equipment and prevent equipment damages and

unnecessary casualties, please carefully read the following safety precautions:

 Please use the voltage as specified on the nameplate and never plug several devices into

one

power outlet at the same time to avoid fire disaster.

 Please check and ensure the equipment has been grounded reliably. There is a grounding

identification at the bottom-left corner of the equipment. Otherwise, disturbance

may be caused and lead to abnormal image printing of the machine.

 Never dismantle or transform the equipment by yourself, otherwise, such accidents as fire

disaster, electric shock and other accidents may be caused.

 Keep the circuit control section of the equipment away from metal objects or liquid,

otherwise, it will cause circuit board damage, fire disaster or other accidents.

 Never connect the power line of the equipment with wet hands, otherwise electric shock

may occur.

 In the event of the following situations, please switch off the equipment and contact the

local dealer if necessary:

1. The switch is insensitive or doesn’t work.

2. When the inkjet printer makes abnormal sound or produces smoke.

3. When any metal object or liquid splashes into the electric control part of the

equipment.

4. When problems that operators fail to settle arise.

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Operation precautions

Power supply

1. Inkjet printer shall be installed near the power source convenient to use and the

connecting outlet must be solid and reliable.

2. Relatively stable power supply in accordance with technical specification of

inkjet printer shall be used.

3. Connect the power line to a separate outlet and never share the same power

outlet with other equipment.

4. Pay attention to the order of power on and off so as to avoid damages to print

head.

5. In case of unstable local voltage, please use voltage stabilizer to guarantee the

stable voltage and choose the famous brand products, because inferior products

may cause equipment fault or damage electrical component of the equipment

(including print head).

Inkjet printer

1. Don’t place anything on the platform of the inkjet printer so as to avoid damages

to print head.

2. In case of any maintenance for the machine as regards electrical control, please

be sure to disconnect the power of inkjet printer. otherwise, personal injury or

machine damage may occur.

3. Never touch the surface of print head with hands or hard objects so as to prevent

damages to print head or printing quality reduction of print head.

Regular inspection and maintenance

1. Fill lithium base grease in mechanical parts with grease gun on a regular basis,

in circumstances of normal printing, fill in the ink carriage linear guide once for

every five shifts.

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2. See contents in Chapter 3 for maintenance method of ink and print head.

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Contents

INTRODUCTION ............................................................................................................................. 2

TECHNICAL SPECIFICATIONS................................................................................................... 3

L

IST OF MACHINE MODELS

: ........................................................................................................... 3

L

IST OF MAIN TECHNICAL

SPECIFICATIONS

:..............................................................................................................................4



B

ASIC SPECIFICATION

................................................................................................................ 4



P

RINTING EFFICIENCY LIST

....................................................................................................... 6



M

ACHINE OPTIONAL COMPONENTS

.......................................................................................... 7

STANDARD ACCESSORIES .......................................................................................................... 8

IMPORTANT PARTICULARS ...................................................................................................... 9

SAFETY PRECAUTIONS ............................................................................................................. 10

OPERATION PRECAUTIONS ..................................................................................................... 11

CONTENTS ......................................................................................................................................13

CHAPTER 1: INTRODUCTION TO BASIC KNOWLEDGE .................................................. 15



W

ORKING CONDITIONS

.............................................................................................................. 16



Working space ...................................................................................................................... 16



Environmental requirements ............................................................................................... 16



Computer configuration requirements ...................................................................... 17



M

ACHINE UNPACKING AND FLOOR INSTALLATION

............................................................17



A

PPEARANCE

,

NAME AND FUNCTIONS OF PARTS

........................................................................ 21



Carriage view ........................................................................................................................ 24



Auxiliary ink tank view ......................................................................................................... 26



Accessories figure ................................................................................................................. 28



Moisturizing tray .................................................................................................................. 28



Roll paper tray ...................................................................................................................... 28



Liquid Receiver Tank ........................................................................................................... 29



Waste liquor bottle .......................................................................................................30



C

ONSUMABLES

.......................................................................................................................... 31



Printing media .......................................................................................................................31



Ink and cleaning fluid .......................................................................................................... 31



Maintenance tools ............................................................................................................... 32

CHAPTER 2: BASIC OPERATION .............................................................................................33



M

ACHINE INSTALLATION

................................................................................................34



S

WITCH ON AND OFF

.................................................................................................................35



Switch on .................................................................................................................................35



Switch off .................................................................................................................................36



C

OMPUTER CONNECTION

................................................................................................37



I

NSTALLATION AND ADJUSTMENT OF PRINT HEAD

..............................................................39



Print head description ....................................................................................................... 39



Print head installation .......................................................................................................40



Electrical connection ..................................................................................................... 43



Machine with 4 print heads ........................................................................................ 44

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

Machine with 8 print heads ........................................................................................ 44



Adjustment of print head .............................................................................................46



I

NSTALLATION OF PRINTING MEDIA

........................................................................................... 47



Single roller take-up and feeding system.............................................................................. 47



Double-roller feeding system ......................................................................................48



F

UNCTIONS OF KEYS AND BUTTONS

.......................................................................................... 48



Left button panel ................................................................................................................... 49



Right button panel ................................................................................................................ 49



Suction section switch panel ................................................................................................. 50



Button panel behind the right box ........................................................................................ 51



Infra-red heating unit ........................................................................................................... 52



Button panel behind the left box .......................................................................................... 52



Switch of single and double-roller feeding system .................................................... 53



A

DD INK AND FILL THE PRINT HEAD WITH INK

........................................................................... 53



Install ink and cleaning fluid ............................................................................................... 54



Inject ink into the auxiliary ink tank .................................................................................... 54



Inject ink into the print head ......................................................................................54



P

OSITIVE PRESSURE INK

......................................................................................................56



N

EGATIVE

P

RESSURE

A

DJUSTMENT

................................................................................... 56



Vacuum Negative Pressure Adjustment ................................................................... 56

CHAPTER 3 MAINTENANCE AND SERVICE ........................................................................ 59



D

AILY

M

AINTENANCE

I

NSTRUCTIONS

.................................................................................... 60



P

RINT HEAD

M

AINTENANCE

I

NSTRUCTIONS

.............................................................................. 60



I

NK

U

SE

G

UIDELINES

.......................................................................................................... 62

APPENDIX I: DETAILED SETTING OF VACUUM PRESSURE GAUGE .......................... 63

AppendixⅠDetailed setting of vacuum pressure gauge………………….……………54

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Chapter 1: Introduction to Basic

Knowledge

This chapter dwells on the necessary information for inkjet printer operation. Please understand

the necessary information before reading other chapters.

Contents of this chapter:

 Working conditions

 Working space

 Environmental requirements

 Computer configuration requirements

 Machine unpacking and floor installation

 Appearance, name and functions of parts

 Front view

 Back view

 Accessories figure

 Consumables

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 Working conditions

 Working space

There must be enough space surrounding the inkjet printer so as to facilitate replacement of some

commonly used spare parts and printing media, drawings output and ventilation. In addition,

make room for maintenance (as shown below) with the aim of printer repair or spare parts

replacement.

Installation and maintenance space is shown in the following figure:

Operation temperature and humidity:

The optimal working temperature and humidity of the equipment: temperature 15

0

C - 28

0

C,

humidity 40%~80%.

Please try to keep the equipment working under the optimal working temperature and humidity;

otherwise, the printing quality may drop.

Don’t install the machine at the following locations:



Environment al

requirements

mm 500

mm 1000

1000 mm

mm 500

(

Front side

)

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 In direct sunlight

 Location with vibration

 Dusty places

 Location with drastic temperature variation

 Location with great air mobility

 Near the air-conditioning or heater

 Place likely to be wetted

 Place likely to produce other polluting gas

 Unstable location

 Computer configuration requirements

The minimum configuration requirements for the software operation of the product are as

follows:

CPU: CPU of dual core above 2.0G.

Mother board: High quality brand mother board, with USB2.0 interface.

Display card: Graphic display card with video memory above 256M.

Memory: Memory above 2G.

Other: CD—ROM drive.

Hard disk: Over 40 G room is left, please use NTFS format as the hard disk format.

Operating system: WINDOWS XP, WIN7

 Machine unpacking and floor installation

1. Cut the steel strips on the packing box, four in total. The location of steel strips in red mark

is shown in the following figure:

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2. Remove the fastening screws of the packing box in turn, 30 in total, take down the side plate

and top cap of the packing box. The location of screws in red mark is shown in the following

figure:

3. Remove the connecting bolts of the packing pressing plate in turn, 4 places in total, take

down the packing pressing plate. The location of packing pressing plate in red mark is

shown in the following figure:

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4. Use the forklift above 1.5T to fork the machine to the ground, with the forklift placed in the

middle of the machine to ensure stability. When the machine smoothly lands on the ground,

push the machine in place (pay attention to safety operation while forking the machine).

the forklift is placed as shown in the following figure:

5. Screw out the supporting feet at the corners of the rack (4 places) and make its swivel casters

(8) hang in the air. Screw in other supporting feet and make swivel casters far away from

the ground. as shown in the following figure:

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6. Adopt level gauge with sensitivity above 0.05mm/m and place the level gauge in the middle

of printing platform by adjusting the supporting feet of four corners of the rack, and regulate

the level to make the level precision within 0.1mm/m. (Note: ①. During the adjustment

process, the swivel casters shall never touch the ground. ②. If double-roller feeding system

is used together with the level gauge, adjust the left and right supports of double-roller

feeding system to make the level precision of double-roller within 0.1mm/m).

7. Complete.

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

Appearance, name and functions of parts

 Front view

1: Upper Left Box Generally speaking, the carriage stops inside the upper left

box when it is idle.

2: Left Button Panel The button panel includes such buttons as power on,

positive pressure and cleaning.

3: Guide Cover Dust proof, provide protection for carriage parts.

4: Printing Platform

The printing platform has such functions as platform

heating and subsection vacuum suction underneath.

5: Guide Beam The cross beam and guide of the machine are the important

components for ensuring smooth running of the carriage.

6: Front Panel Front panel has the function of heating, mainly used for

drying the image printed, enabling the ink take shape on

the media.

7: Right Button Panel The button panel includes regulating switch of platform

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LIYU DMS PZR3204-KV-1 Operation Manuals

LIYU DMS PZR3204-KV-1 Operation Manuals

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