Dataplot EMBLEM EASY Airpress standard Operating instructions

Brand: Dataplot

Model: EMBLEM EASY Airpress standard

Type: Operating instructions

A DATAPLOT BRAND

EMBLEM EASY Airpress Standard

pneumatic eyepress

pneumatic machine to set eyelets and washers

Operating Manual

   Version1.0

Art.-Nr.:22106

Page-2-

Index

1. Introduction 3

1.1Introduction 3

1.2MachineIdentificationAnd“CE”Marking 3

2 Installation 4

2.1InstallationPositionRequirements 4

2.2PneumaticInstallation 4

2.3Transport 4

2.4AndHoldingTheBoxFirmly 4

2.5LearningInstructions 4

3 Technical Data 5

3.1MachineSpecificationsAndOperation 5

3.2MainTechnicalData 6

4. Machine Operation 7

4.1MachineDescription 7

4.2CheckingTheMachineBeforeStarting 7

4.3Eyelet(Grommet)Setting 7

4.4OtherMachineApplications 8

5. Adjustments 9

5.1WarningsAboutTheAdjustments 9

5.2DiesChangingForSameDimensionEyelet–Washer 9

5.3Guidelinestoinstallthecuttingandsettingdies: 9

5.3CuttingAndSettingAdjustments 13

5.4“OnlyCutting”Operation 13

6. Maintenance 14

6.1MechanicalPartsOfTheMachine 14

6.2PneumaticPartsOfTheMachine 14

7. Failures 15

7.1Troubleshooting 15

8. Safety 16

8.1SafetyDevices 16

9. Annex 18

9.1SparePartsListing 18

Page-3-

1. Introduction

1.1 Introduction

Thismachinehasbeendesignedtoseteyelets(grommets)andwashers,inonestep.

EMBLEMEASYAIRPRESSStandardcanseteyeletsonmaterialssuchusPVCcoated

materialandingeneraltermsonplasticizedfabricswithastrengthof0,3-1,2mm.

1.2 Machine Identification And “CE” Marking

Eachmachinehasalableontheside,withthefollowingspecifications:

-Manufacturer’snameanddata.

-"CE"Mark

-Modelandserialnumber.

-Weight

-Maximumairpressure(inbars).

Gutenbergstr. 15

D-24558 Henstedt-Ulzburg

Seriennummer

serialnumber

Gewicht

weight

Modell EMBLEM Easy-Airpress Standard

item

Max. Pressdruck 8 Bar

max press

9kg

Page-4-

2 Installation

2.1 Installation Position Requirements

Theminimumspacerecommendedmustbesufficienttokeepthat

safetyspaceinalldirectionsfortheoperatortoworkproperly.

2.2 Pneumatic Installation

Themachinehasanairinletvalve,typequickactingcoupler(ISO6150-

Bstandard)8mm,locatedonthebackofthemachine.

Foranoptimaloperation,thesupplyofcompressedairshouldbe6kg/cm2,adjusted

withapressuregaugethatcustomer’swillhaveinstalledonitscompressor.

2.3 Transport

Ifitisnecessarytotransportthemachineagainafteritsinstallationandthecustomerdoesnot

havetheoriginalpackaging,weadvicetouseareinforcedpackage(woodorcardboard).

2.4 And Holding The Box Firmly

Beforeanyoperationwiththeequipment,themachinemustbeproperlyfixedtothebench

(fromthecustomer)with4xM8screws(8.8quality),washersandself-lockingnuts.

2.5 Learning Instructions

ThefollowingsetofinstructionsandwarningsaboutEMBLEMEasy

AIRPRESSStandardshouldalwaysbetakeninaccount:

Beforeconnectingthemachinetothecompressorortocustomer’s

pneumaticinstallation,itshouldbeplaceonitspermanentlocation.

• Thecleaning,handlingorreplacementofpartsshould

alwaysbemadewiththeairinletvalveshut.

• Donotremovefromthemachinethesafetydevices,stickers

orwarningsignsthatpointoutdangerousareas.

• Themachinehasanairinletvalvetomanuallyopenandclosetheairsupplyto

thepneumaticcylinder“F”(Fig.1);Whenthemachineisnotinuse,itshouldbe

shut(seeFig.5),toavoidaccidentswhenusebyathirdparty.Wealsosuggest

disconnectingthehosepipefromthecompressorforsafetyreasons.

Fig. 6

Fig. 5

CLOSE position OPEN position

(3)

Page-5-

3 Technical Data

3.1 Machine Specifications And Operation

TheEMBLEMAIRPRESSStandardhasbeendesignedtoboltitto

thecustomer’sworkbenchortheoptionalTable.

Oncethemachinehasbeenplacedonitspermanentlocation,withoutfitting

theairhosepipeintotheconnection,verifythatithasnotsufferedanyblow

orbreakagewhilebeingtransportedandithasnotanylooseparts.

Theoperationofthemachineisverysimple:

(F)

(B)

(P) Fig 1

(D)

(C)

(E)

(X)

Fig. 2

1st.). Whenpressingdownmanuallythesafetyprotection“P”,withtheblackplastic

knobplacedonthefrontandsideofthemachine,untilitreachescompletely

itsstroke(position“ON”,seeFig.4),preventingtheaccessofoperator’shands

tothesettingarea“X”,thescrew“Y”placedonthesidemakescontactand

activatesthemicroendofracewhichsetsthepneumaticcylinderinmotion).

Fig. 3 Fig. 4

Position "off" Position "on"

(Y)

(Z)

(Y)

(Z)

2nd.).Thepneumaticcylinder“B”causesitsverticalaxletodescend.Attachedtoitslower

partthereisonepuncher“C”andasettingdie“D”.Theaimofthedownwardmovement

oftheaxleistocutaholewiththepuncherandasaneffectofthepressurethatthetop

die“D”putsonthebottomone“E”,tosettheeyelet(grommet)onthesettingarea“X”.

(P)

Page-6-

3rd.). Aftertheeyeletissetandoncethepressureontheblackplasticknobofthesafety

 protection“P”hasbeenreleased,itwillautomaticallycomeupbyareturnspringlocated

 intheguidethatholdsthesafetyprotectiontothemachine,thepneumaticcylinderwill

 returnandthemachinewillbeagainonitsstartingpositionreadyforanewcycle.

3.2 Main Technical Data

Themaintechnicaldataofthismachineare:

WxDxH 300x130x220mm

Weight 9Kg

Airpressure 6Kg/cm²

Page-7-

4. Machine Operation

4.1 Machine Description

Thismachinehasbeendesignedtoseteyelets(grommets)withwashers,feeding

themachinebyhand,onPVCcoatedmaterialandingeneraltermsonplasticized

fabricswithastrengthof0,3-1,2mm.Themaximumcuttingdiameteris11mm.

Themachinecutsthematerialandsetstheeyeletinjustoneoperation.

DataplotGmbHdisclaimsanyresponsibilitywhenusingthemachinefor

differentusesthantheonescoveredonthisoperatingmanual.

4.2 Checking The Machine Before Starting

Beforestartingthemachineforthefirsttime,orwhenthelocationofthe

machineischanged,oradjustmentsorpartreplacementsaremade,weadvice

customerstocheckthatthemachinehasnotsufferedabloworbreakage.

4.3 Eyelet (Grommet) Setting

a)Checkthattheairinletvalve“F”isonOPENposition(Fig.14).

b)Placetheeyelet(grommet)“O”gentlythroughthepuncher“C”ofthetopdie“D”checking

thatitstaysfirmlyonthejunctionareapuncher/topdie.

Fig. 7

(C)

(D)

(O)

c)Placethewasher“A”onthebottomdie“E”withtheteethedsurfaceupwards.

Fig. 8

(E)

(A)

d)Placethebanneronthestainlesssteelplate.

e)Pressdownmanuallythesafetyprotection“P”,withtheblackplasticknobplacedon

thefrontandsideofthemachineuntilitreachescompletelyitsstroketosettheeyelet.

Page-8-

Fig. 9

(P)

f)Releasethesafetyprotection“P”soitcomesupbythereturnspring

locatedontheguidethatholdstheprotectionwiththemachine.At

themomentthemachinewillbereadytosetanothereyelet.

4.4 Other Machine Applications

Tocutholesonthematerial,withoutsettingeyelets,itwillnotbenecessarytoinstall

specifictooling;itwillbepossibletomakeitwiththesameonesusetosettheeyelets.



Seechapter5Adjustments,section5.4.OnlyCutting.

WARNING: This machine should not be used for a different purpose than the

one originally manufactured for and specified on this operating manual: To

set eyelets (grommets) with washers, to cut holes on PVC coated material

and in general terms on plasticized fabrics of the printing industry.

Page-9-

5. Adjustments

5.1 Warnings About The Adjustments

Partsthatshouldbereplacedonaregularbasisduetonormalwherearethe

cuttingorbottomdie“E”andsettingontopdie“D”.Wewillseethattheparts

needtobereplacedwheneitherthecuttingorthesettingisnotaccurate.We

alwaysrecommendhavingasparesetofthesepartsonyourstock.

Fig. 10

(E)

Puncher

(D)

Whenmakingadjustmentsifbyanyreasonitisnecessarytoremove

partsmeantforoperatorsafety(cover,stainlesssteelplate...)remember

toputthembackwheretheybelongandfastenthemfirmly.

WARNING: Shut the general air inlet valve “F” (see Fig. 1) to change dies,

make adjustments, install optional equipment or any other handling.

5.2 Dies Changing For Same Dimension Eyelet – Washer

ThemachineEMBLEMEASYAIRPRESSStandardsetseyeletssetson

differentmaterialsandthicknessesinarangeof,03-1,2mm.

However,althoughitworkswithdifferenttypesofmaterials,itwillnotrequire

anyadjustments(neithercuttingorsetting);justfollowtheguidelinesonthis

sectiontoinstallproperlythediesavoidingbreakageofthecuttingarea.

WARNING: To change the setting dies it will be necessary at some point to connect

the air hosepipe to the compressor and open the air inlet valve “F” (see Fig. 1).

5.3 Guidelines to install the cutting and setting dies:

Thismachineismainlycomposedoftwoverticalshaftsonthefront;ontopistheshaftthat

holdsthesettingortopdie“D”andthebottomtheshaftholdingthecuttingorbottomdie“E”.

Page-10-

Fig. 11

(D)

(E)

Puncher

Tohaveanevencutting,thepuncher(locatedonthesettingdie“D”,

mustbeabletoentersoftlyonthebottomdie(seeFig.11).

Weneedtofollowthesesteps:

1st)MachineshouldbeasinFig.12.

Fig. 12

2nd)Manuallylowerthesafetyprotection“P”withtheblackplasticknob

withoutreleasingitwhenithasreachedtheendofthestroke.

Fig. 13

(A)

3rd)Holdingdowntheknob,shuttheairinletvalve“F”.

Fig. 14

(F)

4th)Loosenthesetscrew“a”(seeFig.13)ofthebottomdie“E”fromthe

righthandsideofthemachineuntilthediecanturnfreely.

Page-11-

Fig. 15

(E) (a)

5th)Loosenthesetscrew“b”ofthetopdie“D”.

Fig. 16

(D)

(b)

6th)Opentheairinletvalve“F”,sothecompressedairentersthecylinder

andthemainshaftcomesupreleasingthedies(Fig.17and18).Take

thediesoutandshuttheairinletvalve“F”forsafetyreasons.

Fig. 17 Fig. 18

(F)

7th)Outofthemachine,takethenewsetofdiesandgentlyenterthepuncherofthe

topdie“D”intothecenterholeofthecuttingorbottomdie“E”(seeFig.16).

Fig. 19

(D)

(E)

8th)Placethenewsetofdiesonthebottomshaftatthesettingareawith

thesetscrewslookingtotherighthandsideofthemachine.

9th)Underthestainlesssteelplatetightenthesetscrew“a”(seeFig.

Page-12-

20)ofthebottomdie“E”fromtherightsideofthemachine.

Fig. 20

(a)

10th)Opentheairinletvalve“F”andmanuallylowerthesafetyprotection“P”(Fig.

21)sothemainshaftofthepneumaticcylindercomesdownenteringinthehole

thatthetopdie“D”hasonitsupperpart.Pleasemakesurethatthesetscrew“b”

doesnotpointoutontheinnerpartoftheholeasitcoulddamagetheshaft.

Fig. 21

(b)

(P)

(D)

11th)Holdingdowntheblackplasticknob,closetheairinletvalve“F”.Oncethemachinehas

beendepressurized,releaseitcheckingthatthemainshaftdoesnotmoveup.

Fig. 22

(F)

12th)Tightenthesetscrew“b”(seeFig.23)ofthetopthedie“D”.

Page-13-

Fig. 23

(b)

13th)Openagaintheairinletvalve“F”(seeFig.17).

Oncethesestepshavebeenaccomplished,themachineisproperlyadjusted,bothforcutting

ofthematerialandsettingoftheeyeletwhilehavingaconstantairpressureof6kg/cm2.

5.3 Cutting And Setting Adjustments

Itisnotnecessarytomakeanyadjustments,justfollowthestepsonchapter5.1.

5.4 “Only Cutting” Operation

Ifyoujustneedtocutthematerial,youcanusethesamedieswithoutplacingtheeyelet/washer.

Page-14-

6. Maintenance

6.1 Mechanical Parts Of The Machine

Foranoptimumoperationofthemachinewerecommendtokeepcleancertainpartsofthe

machine.Thecleaningshouldbedonewiththemachinedisconnected

fromtheairsupplyandwitharagthatwillleavenothreads.

Itisveryimportantforthecorrectholdingoftheeyeletonthetopdiethat

theareawherethepunchertouchesthetopdie(seeFig.23)iscompletely

freeofthreadsordust,asotherwisetheeyeletwillcomeoffeasily.

This area

must be

keep clean

of threads

Fig. 24

Howoftenyouwillneedtocleanthisareawilldependofthe

numberofeyeletssetandthetypeofmaterialbeingcut.

Whenthemachineisgoingtobealongperiodwithnousewerecommendto

disconnectitfromthecompressor,cleanitandcoverittoavoidhumidityanddust.

6.2 Pneumatic Parts Of The Machine

Thepneumaticpartsofthemachinedonotneedaspecificmaintenance.

Themachinemustbeconnectedtoanaircompressororpneumaticcircuitwith

airfilterandpressuregaugetohaveaconstantpressureof6kg/cm2.

Page-15-

7. Failures

7.1 Troubleshooting

PROBLEM CAUSE SOLUTION

Themachinedoesnotwork. 1.Checkthattheair

hosepipeisconnected

tothecompressor.

Connecttheairhosepipe.

2.Checkthattheairinlet

valveisonposition"ON"

Opentheinletvalve.

3.Checkthatthe

airpressureonthe

circuitis6Kg/cm²

Adjustthepressuregauge

untilthemanometerhas

thecorrectpressure

4.Checkthatthe

safetyprotectionison

itslowerposition

Lowertheprotectionall

thewayuntilitreaches

theendofitsstroke.

Themachinedoesnotcut. 1.Theedgeofthe

bottomdieiseither

wornourdamaged.

Changethedies.

Theeyeletcrushed

whensetting.

1.Checkthatthepressure

ofthecircuitisnomore

than6Kg/cm².

Adjustthepressurewiththe

manometerto6Kg/cm².

Theeyseletdoesnot

holdonthepuncher

ofthetopdie.

1.Checkthatthereare

nothreadsordustonthe

topareaofthepuncher.

Cleanthethreadswitha

ragthatleavesnothreads

/orwithcompressedair.

Page-16-

8. Safety

8.1 Safety Devices

Themachinehasarangeofprotectiondevicestopreventoperator(exceptonmaintenanceor

repairs)fromaccessingdangerousareaswherehecanbeinjured.

Thedangerouspartofthemachineisthesettingarea“X”,where

operatorhastheriskofcrushinghisfingersorhands.

Fig. 25

(P)

(X)

(3)

(2)

Fig. 26

(4)

(X)

(P)

Thedangerousarea“X”isprotectedwiththefollowingdevices:

Safetyprotection“P”:Beforeacuttingandsettingcycleismade,thisprotectimust

comedownmanuallyallitsstrokeandholditonposition“ON”,preventing

theaccessofoperator’shandsorfingerstotheriskarea“X”.

Fig. 27

Pneumaticvalveorsecurityendofrace“2”:Thisvalvepreventstheactionofthe

pneumaticcylinderifthesafetyprotection“P”isnotonitslowerposition.

Page-17-

Fig. 28 Fig. 29

Position "off" Position "on"

(Y)

(Z)

(Y)

(Z)

Generalairinletvalve“3”:Thisvalveallowsmanuallyopeningorshuttingthepneumatic

airsupplyfromthecompressororgeneralairinstallation.Assafetydevice,ithasadecomb

pressingsystem,whenthevalvechangesitspositionfromopentoclose;thecompressed

airontheinternalcircuitofthemachineisexpelled,preventinganyunexpectedaction

fromthepneumaticcylinderwhenmakingassemblingoradjustmentsonthemachine.

Fig. 31

Fig. 30

Close position Open position

(3)

Page-18-

9. Annex

9.1 Spare Parts Listing

Protection Damper Article nr. PMS060-006

Screw Article nr. PMS060-008

Cutting Tool Article nr. PMS060-009

Base Article nr. PMS060-010

Switcher Article nr. PMS060-007

Handle Article nr. PMS060-011

Page-19-

Pneumatic Article nr. PMS060-001

Valve Article nr. PMS060-002

Alignment Article nr. PMS060-003

Steel plate Article nr. PMS060-004

Track Article nr. PMS060-005

Dataplot Gmbh

Gutenbergstrasse 15

D- 24558 Henstedt-Ulzburg

Tel: +49 (0)4193-995-0

Fax: +49 (0)4193-995-220

www.dataplot.de

email: [email protected]

Page-20-

Dataplot EMBLEM EASY Airpress standard Operating instructions

Brand: Dataplot

Model: EMBLEM EASY Airpress standard

Type: Operating instructions

Download PDF

report

Dataplot EMBLEM EASY Airpress standard Operating instructions

Dataplot EMBLEM EASY Airpress standard Operating instructions

Other documents