Carlisle Ransburg - Aerobell 168 A13350 User manual

Model: A13350

AerobellTM 168

IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS and all

instructions in this manual. Keep this Service Manual for future reference.

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EN

SERVICE MANUAL

NOTE: This manual has been changed from revision LN-9247-13-R4 to revision

LN-9247-13-R5. Reasons for this change are noted under “Manual Change

Summary” inside the back cover of this manual.

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MANUAL CHANGES

EN

CONTENTS

SAFETY: 5-9

Safety Precautions .................................................................................................................................................... 5

Hazards / Safeguards ................................................................................................................................................ 6

ATEX/FM: 10-17

European ATEX Directive ........................................................................................................................................ 10

Labels .......................................................................................................................................................................11

Conguration Drawings ........................................................................................................................................... 12

INTRODUCTION: 18-28

General Description ................................................................................................................................................. 18

Features .................................................................................................................................................................. 18

Operating Characteristics and Specications .......................................................................................................... 19

Dimensional Characteristics .................................................................................................................................... 23

Important Numbers .................................................................................................................................................. 27

Hose Specications ................................................................................................................................................. 28

INSTALLATION: 29-38

General Information .................................................................................................................................................. 29

Air Filter Installation ................................................................................................................................................. 29

Air Filtration Requirements ...................................................................................................................................... 30

Typical Multiple Applicator Conguration ................................................................................................................. 31

Air Heater Requirements ......................................................................................................................................... 33

Fluid Connections .................................................................................................................................................... 34

High Voltage ............................................................................................................................................................ 35

Interlocks ................................................................................................................................................................. 35

High Voltage Cable Assemblies .............................................................................................................................. 36

High Voltage Cable Congurations ......................................................................................................................... 36

Aerobell 168 High Voltage Connect To Atomizer End ............................................................................................. 36

Aerobell 168 Cascade Connection .......................................................................................................................... 37

OPERATION: 39-43

Turbine Speed ......................................................................................................................................................... 39

Bearing Air ............................................................................................................................................................... 39

Brake Air .................................................................................................................................................................. 40

Electrostatic Voltage ................................................................................................................................................ 40

Shaping Airs ............................................................................................................................................................ 40

Fluid Flow Rate Control ........................................................................................................................................... 40

Fluid Tip Stream and Tip Style Use ......................................................................................................................... 40

Bell Cup/Splash Plate Selection .............................................................................................................................. 41

Large Splash Plate (A14192) AB168 ........................................................................................................................ 41

Target Distance ....................................................................................................................................................... 42

Material Conductivity ............................................................................................................................................... 43

Bell Cups ................................................................................................................................................................. 43

Turbine Air - Note .................................................................................................................................................... 43

Turbine Exhaust Air ................................................................................................................................................. 43

(Continued On Next Page)

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CONTENTS

EN

CONTENTS (Cont.)

MAINTENANCE: 44-76

O-Rings .................................................................................................................................................................... 44

Preventive Maintenance .......................................................................................................................................... 46

Air Filters / Element Replacement ........................................................................................................................... 47

Bell Cup Cleaning .................................................................................................................................................... 48

Cleaning Shaping Air Holes ..................................................................................................................................... 48

Aerobell 168 Preventive Maintenance Schedule ..................................................................................................... 50

Tools Required To Disassemble Aerobell ................................................................................................................ 51

Optional Tools Required To Disassemble Aerobell .................................................................................................. 52

Disassembly Procedures (15mm Bel Cup) ............................................................................................................. 53

Disassembly Procedures (30mm Bel Cup) ............................................................................................................. 56

Disassembly Procedures (65mm Bel Cup) ............................................................................................................. 60

Disassembly Procedures (For Robot/Machine Mount Kits) ..................................................................................... 66

Troubleshooting Guide ............................................................................................................................................. 73

PARTS IDENTIFICATION: 77-100

Model Identication ................................................................................................................................................. 77

Applicator Parts Breakdown / Parts List ................................................................................................................... 81

Stud Mount Assembly .............................................................................................................................................. 83

Machine Mount Kit / Parts List ................................................................................................................................. 84

Robot Mount Kit / Parts List ..................................................................................................................................... 87

Congurations .......................................................................................................................................................... 90

Cables ..................................................................................................................................................................... 93

High Voltage Resistor Assembly ............................................................................................................................. 94

External Cascade Components ............................................................................................................................... 94

Accessories .............................................................................................................................................................. 95

Service Kits ............................................................................................................................................................. 96

Recommended Spare Parts .................................................................................................................................... 97

APPENDIX A: 101-103

Tests of the Stationary Equipment ......................................................................................................................... 101

MANUAL CHANGE SUMMARY: 104

Manual Changes ................................................................................................................................................... 104

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CONTENTS

EN

CAUTION

!

WARNING

!

NOTE

SAFETY PRECAUTIONS

Before operating, maintaining or servicing any

electrostatic

coating system

, read and understand all of the technical

and safety literature for your products. This manual

contains information that is important for you to know and

understand. This information relates to USER SAFETY

and PREVENTING EQUIPMENT PROBLEMS. To help you

recognize this information, we use the following symbols.

Please pay particular attention to these sections.

A WARNING! states information to alert you to

a situation that might cause serious injury if

instructions are not followed.

A CAUTION! states information that tells how to

prevent damage to equipment or how to avoid a

situation that might cause minor injury.

A NOTE is information relevant to the procedure

in progress.

While this manual lists standard specications and service

procedures, some minor deviations may be found between

this literature and your equipment. Differences in local codes

and plant requirements, material delivery requirements, etc.,

make such variations inevitable. Compare this manual with

your system installation drawings and asscoiated equipment

manuals to reconcile such differences.

WARNING

!

WARNING

!

The user MUST read and be familiar with the

Safety Section in this manual and the safety literature

therein identied.

This equipment is intended to be used by

trained personnel ONLY.

This manual MUST be read and thoroughly

understood by ALL personnel who operate, clean

or maintain this equipment! Special care should

be taken to ensure that the WARNINGS and safety

requirements for operating and servicing the

equipment are followed. The user should be aware

of and adhere to ALL local building and re codes

and ordinances as well as NFPA-33 AND EN 16985

SAFETY STANDARDS, LATEST EDITION, or

applicable country safety standards, prior to installing,

operating, and/or servicing this equipment.

The hazards shown on the following pages may

occur during the normal use of this equipment.

SAFETY

Repairs may only be performed by authorized personnel.

Careful study and continued use of this manual will provide a

better understanding of the equipment and process, resulting

in more efcient operation, longer trouble-free service and

faster, easier troubleshooting. If you do not have the manuals

and safety literature for your equipment, contact your local

Carlisle Fluid Technologies representative or Carlisle Fluid

Technologies technical support.

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SAFETY

EN

AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

Spray Area Fire Hazard

Improper or inadequate

operation and maintenance

procedures will cause a re

hazard.

Protection against inadvertent

arcing that is capable of

causing re or explosion is lost

if any safety interlocks are

disabled during operation.

Frequent Power Supply or

Controller shutdown indicates

a problem in the system

requiring correction.

Fire extinguishing equipment must be present in the

spray area and tested periodically.

Spray areas must be kept clean to prevent the

accumulation of combustible residues.

Smoking must never be allowed in the spray area.

The high voltage supplied to the atomizer must be

turned off prior to cleaning, ushing or maintenance.

Spray booth ventilation must be kept at the rates

required by NFPA-33, EN 16985, country, and local

codes. In addition, ventilation must be maintained

during cleaning operations using ammable or

combustible solvents.

Electrostatic arcing must be prevented. Safe

sparking distance must be maintained between the

parts being coated and the applicator. A distance of

1 inch for every 10KV of output voltage is required

at all times.

Test only in areas free of combustible material.

Testing may require high voltage to be on, but only

as instructed.

Non-factory replacement parts or unauthorized

equipment modications may cause re or injury.

If used, the key switch bypass is intended for use

only during setup operations. Production should

never be done with safety interlocks disabled.

The paint process and equipment should be set up

and operated in accordance with NFPA-33, NEC,

OSHA, local, country, and European Health and

Safety Norms.

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SAFETY

EN

AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

Improper or inadequate

operation and maintenance

procedures will cause a

re hazard.

Protection against inadvertent

arcing that is capable of

causing re or explosion is lost

if any safety interlocks are

disabled during operation.

Frequent Power Supply or

Controller shutdown indicates

a problem in the system

requiring correction.

Electrostatic arcing must be prevented. Safe sparking

distance must be maintained between the parts being

coated and the applicator. A distance of 1 inch for

every 10KV of output voltage is required at all times.

Unless specically approved for use in hazardous

locations, all electrical equipment must be located

outside Class I or II, Division 1 or 2 hazardous

areas, in accordance with NFPA-33.

Test only in areas free of ammable or combustible

materials.

The current overload sensitivity (if equipped)

MUST be set as described in the corresponding

section of the equipment manual. Protection against

inadvertent arcing that is capable of causing re

or explosion is lost if the current overload sensitivity

is not properly set. Frequent power supply

shutdown indicates a problem in the system which

requires correction.

Always turn the control panel power off prior to

ushing, cleaning, or working on spray system

equipment.

Before turning high voltage on, make sure no objects

are within the safe sparking distance.

Ensure that the control panel is interlocked with the

ventilation system and conveyor in accordance with

NFPA-33, EN 16985.

Have re extinguishing equipment readily available

and tested periodically.

Improper operation or

maintenance may create

a hazard.

Personnel must be properly

trained in the use of this

equipment.

Personnel must be given training in accordance

with the requirements of NFPA-33, EN 60079-0.

Instructions and safety precautions must be read

and understood prior to using this equipment.

Comply with appropriate local, state, and national

codes governing ventilation, re protection,

operation maintenance, and housekeeping.

Reference OSHA, NFPA-33, EN Norms and your

insurance company requirements.

General Use and

Maintenance

Spray Area Explosion Hazard

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SAFETY

EN

AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

Spray Area /

High Voltage

Equipment

There is a high voltage device

that can induce an electrical

charge on ungrounded objects

which is capable of igniting

coating materials.

Inadequate grounding will

cause a spark hazard. A

spark can ignite many coating

materials and cause a re

or explosion.

Parts being sprayed and operators in the spray

area must be properly grounded.

Parts being sprayed must be supported on

conveyors or hangers that are properly grounded.

The resistance between the part and earth ground

must not exceed 1 megohm. (Refer to NFPA-33,

EN 16985.)

Operators must be grounded. Rubber soled

insulating shoes should not be worn. Grounding

straps on wrists or legs may be used to assure

adequate ground contact.

Operators must not be wearing or carrying any

ungrounded metal objects.

When using an electrostatic handgun, operators

must assure contact with the handle of the applicator

via conductive gloves or gloves with the palm section

cut out.

NOTE: REFER TO NFPA-33, EN 16985 OR

SPECIFIC COUNTRY SAFETY CODES

REGARDING PROPER OPERATOR

GROUNDING.

All electrically conductive objects in the spray area,

with the exception of those objects required by the

process to be at high voltage, must be grounded.

Grounded conductive ooring must be provided in

the spray area.

Always turn off the power supply prior to ushing,

cleaning, or working on spray system equipment.

Unless specically approved for use in hazardous

locations, all electrical equipment must be located

outside Class I or II, Division 1 or 2 hazardous

areas, in accordance with NFPA-33.

Avoid installing an applicator into a uid system

where the solvent supply is ungrounded.

Do not touch the applicator electrode while it is

energized.

Electrical Discharge

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SAFETY

EN

AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

High voltage equipment is

utilized in the process. Arcing

in the vicinity of ammable or

combustible materials may

occur. Personnel are exposed

to high voltage during operation

and maintenance.

Protection against inadvertent

arcing that may cause a re or

explosion is lost if safety circuits

are disabled during operation.

Frequent power supply shut-

down indicates a problem in

the system which requires

correction.

An electrical arc can ignite

coating materials and cause a

re or explosion.

Unless specically approved for use in hazardous

locations, the power supply, control cabinet, and all

other electrical equipment must be located outside

Class I or II, Division 1 and 2 hazardous areas in

accordance with NFPA-33 and EN 16985.

Turn the power supply OFF before working on the

equipment.

Test only in areas free of ammable or combustible

material.

Testing may require high voltage to be on, but only

as instructed.

Production should never be done with the safety

circuits disabled.

Before turning the high voltage on, make sure no

objects are within the sparking distance.

Electrical Discharge

Electrical

Equipment

Certain materials may be

harmful if inhaled, or if there

is contact with the skin.

Follow the requirements of the Safety Data Sheet

supplied by coating material manufacturer.

Adequate exhaust must be provided to keep the air

free of accumulations of toxic materials.

Use a mask or respirator whenever there is a chance

of inhaling sprayed materials. The mask must be

compatible with the material being sprayed and its

concentration. Equipment must be as prescribed

by an industrial hygienist or safety expert, and be

NIOSH approved.

Chemical HazardToxic Substances

Spray applicators require that aluminum inlet ttings

be replaced with stainless steel.

Aluminum is widely used in other spray application

equipment - such as material pumps, regulators,

triggering valves, etc. Halogenated hydrocarbon

solvents must never be used with aluminum

equipment during spraying, ushing, or cleaning.

Read the label or data sheet for the material you

intend to spray. If in doubt as to whether or not a

coating or cleaning material is compatible, contact

your coating supplier. Any other type of solvent may

be used with aluminum equipment.

Halogenated hydrocarbon

solvents for example:

methylene chloride and 1,1,1,

- Trichloroethane are not

chemically compatible with the

aluminum that might be used

in many system components.

The chemical reaction

caused by these solvents

reacting with aluminum can

become violent and lead to an

equipment explosion.

Explosion Hazard —

Incompatible Materials

Spray Area

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SAFETY

EN

EUROPEAN ATEX DIRECTIVE 2014/34/EU, ANNEX II

The following instructions apply to equipment covered by

certicate number Sira 13ATEX5176X:

1. The equipment may be used with ammable gases and

vapors with apparatus groups II and with temperature

class T6.

2. The equipment is only certied for use in ambient

temperatures in the range +0°C to +40°C and should

not be used outside this range.

3. Installation shall be carried out by suitably trained

personnel in accordance with the applicable code of

practice e.g. EN 60079-14.

4. Inspection and maintenance of this equipment shall be

carried out by suitably trained personnel in accordance

with the applicable code of practice e.g. EN 60079-17.

5. Repair of this equipment shall be carried out by suitable

trained personnel in accordance with the applicable

code of practice e.g. EN 60079-19.

6. Putting into service, use, assembling, and adjustment

of the equipment shall be tted by suitably trained

personnel in accordance with the manufacturer's doc-

umentation.

Refer to the "Table of Contents" of this service manual:

a. Installation

b. Operation

c. Maintenance

d. Parts Identication

7. Components to be incorporated into or used as replace-

ment parts of the equipment shall be tted by suitably

trained personnel in accordance with the manufacturer's

documentation.

8. The certication of this equipment relies upon the

following materials used in its construction:

If the equipment is likely to come into contact with

aggressive substances, then it is the responsibility of

the user to take suitable precautions that prevent it

from being adversely affected, thus ensuring that the

type of protection provided by the equipment is not

compromised.

Aggressive substances: e.g. acidic liquids or gases

that may attack metals, or solvents that may affect

polymeric materials.

Suitable precautions: e.g. regular checks as part of

routine inspections or establishing from the material's

data sheets that it is resistant to specic chemicals.

Refer to "Specications" in the "Introduction" section:

a. All uid passages contain stainless steel,

nylon ttings or chemically compatibleresins.

b. High voltage cascade is encapsulated in

di-electric oil.

9. A recapitulation of the certication marking is detailed

in the "ATEX" section, on the next page, drawing

numbers: 80108, A13349, A13383, A13384.

10. The characteristics of the equipment shall be detailed

e.g. electrical, pressure, and voltage parameters.

The manufacturer should note that, on being put into

service, the equipment must be accompanied by a

translation of the instructions in the language or lan-

guages of the country in which the equipment is to be

used and by the instructions in the original language.

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ATEX

EN

AB168 A13350 ATEX PRODUCT

MARKING DEFINITIONS

Ex Certicate Number: Sira 13ATEX5176X

Sira = Notied Body performing EC-type

examination

13 = Year of certication

ATEX = Reference to ATEX Directive

5 = Protection Concept Code

(code 5 is titled Encapsulation)

176 = Document serial number

X = Special conditions for safe use apply

Congurations

These applicators are approved when congured to draw-

ings shown on pages 8 thru 13.

II (2) G

2813

Power Supply Marking

E N 50 176 COMP L I ANT

80108

A13383

A13384

A13349

Ex = Specic marking of explosive protection

II = Equipment Group hazardous area

characteristics

2 = Equipment Category

G = Type of explosive atmosphere

(gases, vapors, or mists)

T6 = Temperature classication.

Special conditions for safe use:

• The AB168, Applicator shall only be used with associated

80120-51X or 80100-51X 9060 Power Supply according

to conguration drawing A13351.

• The safe Distance of use for the Type AB168 Electrostatic

Bell is 204mm minimum; from the electrode to earthed parts.

The end user must ensure this distance, as a minimum is

maintained and that grounded objects are prevented from

contacting the applicator bell cup when the applicator is

energized or operating.

• The 9060 and external cascade is intended for “Safe

Area Use” only.

• The AB168 Electrostatic Bell is a potential hazard - refer

to the manufacturers instructions.

• The end user must insure that installation is in accordance

with all applicable requirements of EN 50176. This includes

the means of re protection and re detection being installed

with this system.

• Before servicing bell insure that all voltage is completely

de-energized and the bell cup is not rotating. Minimum 1

minute wait after turbine air has been shut off.

• If ignitable uids are used for cleaning purposes, all parts

must be completely discharged of high voltage.

II 2 G T6

2813

Product Marking

• The uid supply system must be properly grounded.

•

If an object is within the 204mm safe distance, it must be

cleared prior to restarting and/or re-energizing the system.

• The materials used in the construction of this equipment

contain levels of Al, Mg, Ti and Zi that are greater than that

allowed for EPL Ga and Gb by clause 8.3 of EN 60079-0,

therefore in rare cases, ignition sources due to impact and

friction sparks could occur. The equipment shall therefore

be protected from such impact and friction when installed.

• The type AB168 Electrostatic Bell and type 9060 (80120-

51X or 80100-51X) power supply complies with EN 50176:

2009. Clauses 4, 5.1, 5.2.1, 5.2.2, 5.2.3, 5.2.4, 5.3, 5.5.1,

5.5.3, 5.5.5, 5.6, 6.1, 6.4, 7.2, 7.3 and 7.4. All remaining

clauses of EN 50 176: 2009 are to be addressed during

installation.

• The installer shall x the warning sign that is supplied

with these products in a position close to the equipment; in

addition, it shall also be clearly visible to the operator.

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ATEX

EN

TABLE A (SHAPE AIR KIT)

TABLE B (FLUID TIP)

TABLE C (BELL CUP ASSEMBLY)

TABLE D (MOUNTING AND VALVE OPTIONS)

TABLE E (TOOL KIT)

TABLE F (ROBOT ADAPTER)

TABLE G (POWER SUPPLY)

TABLE H (HV CABLE LENGTH)

ORDERING INSTRUCTIONS:

A13350 XX XX XX XX XX XX X X AS INDICATED IN TABLES A-F

CONFIGURATION DRAWING A13351

Table A (SHAPE AIR KIT)

DASH NUMBER PART NUMBER DESCRIPTION

01 A13032-01DUAL FLEX (SINGLE SHAPE AIR) -

DIRECT CHARGE

02 A13032-02MONO FLEX (DUAL SHAPE

AIR)-DIRECT CHARGE

03 A13032-0330MM (DUAL SHAPE AIR) - DIRECT

CHARGE

07 A13206-00DUAL SHAPE AIR, 15MM, DIRECT

CHARGE

A13032-01

DUAL FLEX

DIRECT CHG.

A13032-02

MONO FLEX

DIRECT CHG.

CONFIGURATION DRAWING A13351

A13351 Conguration Drawing

TABLE J (SPINDLE ASSEMBLY)

TABLE H (HV CABLE LENGTH)

TABLE G (POWER SUPPLY)

TABLE F (ROBOT ADAPTER)

TABLE E (TOOL KIT)

TABLE D (MOUNTING AND VALVE OPTIONS)

TABLE C (BELL CUP ASSEMBLY)

TABLE B (FLUID TIP)

TABLE A (SHAPE AIR KIT)

BASIC PART NUMBER

ORDERING INSTRUCTIONS:

A13350 XX-XX-XX-XX-XX-XX-X-X-X AS INDICATED IN TABLES A-J

TABLE A - SHAPE AIR KIT

Dash # Description Part #

01 A13032-01 (65MM) DUAL FLEX (DUAL SHAPE AIR) - DIRECT CHARGE

02 A13032-02 (65MM) MONO FLEX (SINGLE SHAPE AIR)-DIRECT CHARGE

03 A13032-03 30MM (DUAL SHAPE AIR) - DIRECT CHARGE

07 A13206-00 DUAL SHAPE AIR, 15MM, DIRECT CHARGE

A13032-01

DUAL FLEX

DIRECT CHARGE

65MM

A13032-02

MONO FLEX

DIRECT CHARGE

65MM

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ATEX

EN

Table B (FLUID TIP)

DASH NUMBER PART NUMBER DESCRIPTION

01 A11240-01.028 /0.7MM OPENING

02 A11240-02.035/ 0.9MM OPENING

03 A11240-03.043/ 1.1MM OPENING

04 A11240-04.047/ 1.2MM OPENING

05 A11240-05.062/ 1.57MM OPENING

06 A11240-06.039/ 1.0MM OPENING

07 A13295-01.028/0.7MM OPENING, LOW FLOW

08 A13295-02.035/0.9MM OPENING, LOW FLOW

09 A13295-03.043/1.1MM OPENING, LOW FLOW

10 A13295-04.047/1.2MM OPENING, LOW FLOW

11 A13295-05.062/1.5MM OPENING, LOW FLOW

12 A13295-06.039/1.0MM OPENING, LOW FLOW

A11240 A13295

A13206-00

15MM

DIRECT CHG.

A13032-03

30MM

DIRECT CHG.

A13351 Conguration Drawing

A13645

A11240

A13625

A13601

A13032-03

30MM

DIRECT CHARGE

A13206-00

15MM

DIRECT CHARGE

01* A11240-01 .028/0.7mm

02* A11240-02 .035/0.9mm

03* A11240-03 .043/1.1mm

04* A11240-04 .047/1.2mm

05* A11240-05 .062/1.6mm

06* A11240-06 .039/1.0mm

07* A13601-00 .010/0.25mm

08 A13625-01 .093/2.4mm Straight

09 A13625-02 .125/3.2mm Straight

10 A13625-03 .028/0.7mm Straight

11 A13625-04 .035/0.9mm Straight

12 A13625-05 .039/1.0mm Straight

13 A13625-06 .043/1.1mm Straight

TABLE B - FLUID TIP

Dash # Part # Description

14 A13625-07 .047/1.2mm Straight

15 A13625-08 .062/1.6mm Straight

16 A13625-09 .010/0.25mm Straight

17 A13645-00 .028/0.7mm Industrial

18 A13645-01 .035/0.9mm Industrial

19 A13645-02 .039/1.0mm Industrial

20 A13645-03 .043/1.1mm Industrial

21 A13645-04 .047/1.2mm Industrial

22 A13645-05 .062/1.6mm Industrial

23 A13645-06 .093/2.4mm Industrial

24 A13645-07 .125/3.2mm Industrial

25 A13645-08 .010/0.25mm Industrial

Dash # Part # Description

* These uid tips must only be used with the 15mm bell cup (13207-00):

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ATEX

EN

A13033-00

A12942-00 A12833-00

A13207-00

A12833-01

A13351 Conguration Drawing

A13033-00

A12942-02 A13676-00

A13676-01

A12942-03

A13676-02

A13676-03

A12833-01

A12833-03

A12833-04

A12833-05

A13207-00

Dash # Description Part # Splash Plate Only (Ref.)

TABLE C - BELL CUP ASSEMBLY

01 A12942-02 65MM ALUMINUM, PLATED A13644-00

02 A12833-01 30MM ALUMINUM, PLATED A13274-00

03 A13207-00 15MM TITANIUM ---

04 A12833-03 30MM TITANIUM A13274-00

05 A13676-00 65MM TITANIUM, SERRATED A13644-00

06 A13676-01 65MM TITANIUM, NON-SERRATED A13644-00

07 A12833-04 30MM ALUMINUM, PLATED (EXTENDED SPLASH PLATE) A14093-00

08 A12833-05 30MM TITANIUM (EXTENDED SPLASH PLATE) A14093-00

09 A12942-03 65MM ALUMINUM, PLATED (LARGE SPLASH PLATE) A14192-00

10 A13676-02 65MM TITANIUM, SERRATED (LARGE SPLASH PLATE) A14192-00

11 A13676-03 65MM TITANIUM, NON-SERRATED (LARGE SPLASH PLATE) A14192-00

Part #

Dash #

Description

01 A13033-00 STUD MOUNT ONLY, NO VALVES, WITH REMOTE CUP WASH MANIFOLD

02 A13401-01 MACHINE MOUNT WITH TRIGGER, DUMP, CUP WASH SOLVENT VALVES WITH

79879-00 FLUID COIL (16 COILS 1/4 O.D. X 1/8 I.D.) 8 X 6 PAINT FITTING

03 A13401-02 MACHINE MOUNT WITH TRIGGER, DUMP, CUP WASH SOLVENT VALVES WITH

79879-01 FLUID COIL (12 COILS 1/4 O.D. X 1/8 I.D.) 8 X 6 PAINT FITTING

04 A13402-00 ROBOT MOUNT WITH TRIGGER, DUMP, CUP WASH SOLVENT VALVES WITH

79879-00 FLUID COIL (16 COILS 1/4 O.D. X 1/8 I.D.) 8 X 6 PAINT FITTING

05 A13402-01 ROBOT MOUNT WITH TRIGGER, DUMP, CUP WASH SOLVENT VALVES WITH

79879-01 FLUID COIL (12 COILS 1/4 O.D. X 1/8 I.D.) 8 X 6 PAINT FITTING

06 A13401-03 MACHINE MOUNT WITH TRIGGER, DUMP, CUP WASH SOLVENT VALVES WITH

79879-00 FLUID COIL (16 COILS 1/4 O.D. X 1/8 I.D.) 8 X 5 PAINT FITTING

07 A13401-04 MACHINE MOUNT WITH TRIGGER, DUMP, CUP WASH SOLVENT VALVES WITH

79879-01 FLUID COIL (12 COILS 1/4 O.D. X 1/8 I.D.) 8 X 5 PAINT FITTING

08 A13402-03 ROBOT MOUNT WITH TRIGGER, DUMP, CUP WASH SOLVENT VALVES WITH

79879-00 FLUID COIL (16 COILS 1/4 O.D. X 1/8 I.D.) 8 X 5 PAINT FITTING

09 A13402-04 ROBOT MOUNT WITH TRIGGER, DUMP, CUP WASH SOLVENT VALVES WITH

79879-01 FLUID COIL (12 COILS 1/4 O.D. X 1/8 I.D.) 8 X 5 PAINT FITTING

TABLE D - MOUNTING AND VALVE OPTIONS

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ATEX

EN

A13035-00

A13031-00

A13034-00

A13351 Conguration Drawing

01 - - -

02 A13082-01

03 A13082-02

04 A13082-03

05 A13082-04

Part #

Dash

#

Description

TABLE E - TOOL KIT

- - -

RPM-419, A12899-00, A11229-00, A12088-00,

A11388-00,59972-00

RPM-419, A12899-00, A11229-00, A12088-00,

A11388-00, A11922-00, A10766-00, 59972-00

RPM-419, A11229-00, A12088-00, A12939-00,

59972-00

RPM-419, A11229-00, A12088-00, A12939-00,

A11922-00, A10766-00, 59972-00

NO TOOL KIT

POST MOUNT APPLICATOR WITH 30MM

OR 65MM BELL CUP

APPLICATOR WITH 30MM OR 65MM BELL

CUP WITH VALVE PACKAGE

POST MOUNT APPLICATOR WITH15MM

APPLICATOR WITH 15MM BELL CUP

WITH VALVE PACKAGE

Tool Kit Includes

01 NONE

02 A13031-00

Part #

Dash # Description

TABLE F - ROBOT ADAPTER

NONE

FANUC PAINT MATE

A13402-XX A13401-XX

A13031-00

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ATEX

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A13351 Conguration Drawing

-0 NO POWER SUPPLY - - -

-1 DOMESTIC 10” RACK 80120-511

-2 EUROPE 10” RACK 80120-512

-3 CHINA 10” RACK 80120-513

-4 DOMESTIC BOX STYLE 80100-511

-5 EUROPE BOX STYLE 80100-512

-6 CHINA BOX STYLE 80100-513

Part #

Dash # Description

TABLE G - POWER SUPPLY

79338-15 80104-XX

80120-51X

80100-51X

80120-51X

80100-51X

79338-15

80104-XX

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ATEX

EN

A13351 Conguration Drawing

Other Atex Requirements

• Foot wear worn by the operator shall comply with EN ISO 20344, the measured insulation

resistance shall not exceed 100 MW.

• Protective clothing including gloves shall comply with EN 1149-5, the measured insulation

resistance shall not exceed 100 MW.

Part "P"

Dash # Description

TABLE J - (SPINDLE ASSEMBLY)

-0 NONE NONE

-1 A12777-00 SILVER SHAFT STYLE

-0 NO CABLE - - -

-1 HIGH VOLTAGE CABLE -15’ (4.5m) A13386-15

-2 HIGH VOLTAGE CABLE -25’ (7.6m) A13386-25

-3 HIGH VOLTAGE CABLE -50’ (15.2m) A13386-50

-4 HIGH VOLTAGE CABLE -15’ (4.5m) A13348-15

-5 HIGH VOLTAGE CABLE -25’ (7.6m) A13348-25

-6 HIGH VOLTAGE CABLE -50’ (15.2m) A13348-50

Part #

Dash # Description

TABLE H - HIGH VOLTAGE CABLE

APPLICATOR ENDCASCADE END

APPLICATOR END CASCADE END

A13386-XX

A13348-XX

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ATEX

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INTRODUCTION

GENERAL DESCRIPTION

The Ransburg Aerobell 168 is a high speed bell type

atomizer for electrostatic applications of conventional and

high solids coating materials. It is available in several

congurations. Contact your Ransburg representative for

assistance in atomizer bell selection.

The Aerobell 168 turbine assembly incorporates precision

air type bearings for extended turbine life.

FEATURES

Features which make the Aerobell 168 advantageous for

use in rotary atomizer electrostatic applications include:

•Fast color change due to center feed uid

delivery and integral air brake

•Sleek conguration to facilitate cleaning of the exterior

•Braking air capability

•Field repairable turbine assembly after the warranty

period

•Machine mountable

•Non-hollow wrist robot mountable

•30mm dual shape air conguration for

optimum pattern control

•65mm Mono Flex and Dual Flex shaping air congura-

tion for optimum pattern control

•15mm titanium bell cups are available. 30 and 65mm

bell cups are electroless nickel coated aluminum and

titanium

Figure 1: Aerobell 168

•Proven long life air bearing spindle

•Speed control: This unit has exibility in speed sens-

ing capability. Both magnetic and light sensing for

speed reading and control can be utilized

•Internal and external bell cup wash

capability

•Lightweight

•Atex approved when properly congured.

•Power supply has di/dt function to shut down if current

of the system rises too quickly.

•Power supply may be controlled either locally or re-

motely by PLC or other control feature.

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INTRODUCTION

EN

* When measured with Ransburg meter 76652

OPERATING CHARACTERISTICS AND SPECIFICATIONS

∞

Weight

Atomizer (Post Mount 65mm) 2.7 kg (6 lbs.)

Atomizer (Robot Mount /Valves/65mm) 4.4 kg (9.7 lbs.)

Voltage

Maximum Operating Voltage 90 kV

Maximum Operating Current 80 uA

Turbine

Recommended Turbine Speed 15 to 60 Krpm

Turbine Type Impulse - Rear Exhaust

Speed Readout Pickup Magnetic or Light Source (2 pulse/rev.)

Paint

Flow Rate 50-500 cm3/min max. (depending on paint)

Normal Supply Pressure 6 to 8 bar (90 psi to 120 psi)

Maximum Pressure 10 bar (150 psi)

Viscosity 20 to 40 Seconds - Ford Cup # 4

Viscosity 20 to 45 Seconds - AFNOR Cup # 4

Paint Resistivity 0.1 MW. to *

Air Pressure

Microvalve Pilot 4.9 bar (Min.) - 10 bar (Max.) (75-150 psi)

Bearing Air 5.5 bar (Min.) - 7 bar (Max.) (80 - 100 psi)

Shaping Air 7 bar Max. (100 psi)

Brake Air 4 bar Min. - 7 bar Max. (60-100 psi)

Change Time

Rotary Atomizer Less than 5 minutes

Bell Less than 5 minutes

Distance

Target 204 - 305mm (8-12 inches)

Compressed Air Quality See Filter Section

Air Consumption

Bearing Air 57 - 85 slpm (2-3 scfm)

Shaping Air 1 75 to 600 NI/min (2.65-21.2 scfm)

Shaping Air 2 75 to 600 NI/min (2.65-21.2 scfm)

Turbine See Charts

Bell Cups

15mm: 100 cc/min. (Max.)

30mm: 300 cc/min. (Max.)

65mm: 500 cc/min. (Max.)

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INTRODUCTION

EN

OPERATING CHARACTERISTICS AND SPECIFICATIONS

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INTRODUCTION

EN

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Carlisle Ransburg - Aerobell 168 A13350 User manual

Carlisle Ransburg - Aerobell 168 A13350 User manual

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