EN
SERVICE MANUAL
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RMA-680 Waterborne Robot
Mounted Rotary Atomizer
Direct Charge
Model RMA680
MANUAL CHANGES EN
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NOTE: This manual has been changed from revision LN-9290-21-R0 to
revision LN-9290-21-R1. Reasons for this change are noted under
“Manual Change Summary” inside the back cover of this manual.
CONTENTS
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CONTENTS
(Continued On Next Page)
SAFETY: 5-9
Safety Precautions ........................................................................................................................................................5
Hazards / Safeguards ....................................................................................................................................................6
INTRODUCTION: 10-23
Applicator Description .................................................................................................................................................10
Features ......................................................................................................................................................................10
General Description .....................................................................................................................................................11
Specications ..............................................................................................................................................................12
RMA-680 Direct Charge Rotary Atomizer ....................................................................................................................14
Tubing Bundle Model Identication ..............................................................................................................................14
Important Numbers ......................................................................................................................................................16
Performance Graphs ...................................................................................................................................................17
RMA-680 Tool Center Point Dimensions .....................................................................................................................21
Circuit Schematic ........................................................................................................................................................22
Valve Schematic ..........................................................................................................................................................23
INSTALLATION: 24-34
Air Filter Installation (General Guidelines) ................................................................................................................... 24
Equipment Grounding/Safety Recommendations ...................................................................................................... 25
Air Heater Requirements ............................................................................................................................................ 26
Air Heater and Filtration Options ............................................................................................................................... 27
A13230-XX Air Heater and Filter Combination ............................................................................................................28
Mounting ......................................................................................................................................................................29
Electrical and Fiber Optic Connections .......................................................................................................................30
Fluid Connections ........................................................................................................................................................30
Typical Installation .......................................................................................................................................................30
Tubing Bundle Installation ...........................................................................................................................................32
Bundle Lubricant .........................................................................................................................................................32
RMA-680 Wiring Installation ........................................................................................................................................33
Interlocks ......................................................................................................................................................................34
OPERATION: 35-42
Fluid Flow Rate Control ...............................................................................................................................................35
Fluid Valve Control ......................................................................................................................................................35
Turbine Speed .............................................................................................................................................................36
Bearing Air Adjustment ................................................................................................................................................36
Shaping Air Kit #1 ........................................................................................................................................................37
Brake Air ......................................................................................................................................................................37
Electrostatic Voltage ....................................................................................................................................................37
Target Distance ...........................................................................................................................................................38
General Operating Sequence ......................................................................................................................................38
Low Voltage Cable Installation and Removal ..............................................................................................................39
Low Voltage Cable On Robot ......................................................................................................................................41
Fiber Optic Cable Installation and Removal ................................................................................................................41
Turbine Air Note ........................................................................................................................................................... 42
CONTENTS EN
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CONTENTS (Cont.)
MAINTENANCE: 43-72
O-Rings .......................................................................................................................................................................43
Cleaning Procedures ...................................................................................................................................................43
Vibration Noise ............................................................................................................................................................44
Turbine Maintenance ...................................................................................................................................................45
General Maintenance ..................................................................................................................................................45
Preventive Maintenance ..............................................................................................................................................45
Bell Cup Preventive Maintenance ...............................................................................................................................46
Bell Cup Cleaning ........................................................................................................................................................47
Cleaning Shaping Air Holes .........................................................................................................................................48
Isolation Tubes/Paint and Dump Line Maintenance ....................................................................................................48
Preventive Maintenance Schedule ..............................................................................................................................49
Tubing Bundle Assembly .............................................................................................................................................50
Tool Kit A14652-02 Required for Disassembly ............................................................................................................51
Disassembly Procedures .............................................................................................................................................52
Troubleshooting Guide ................................................................................................................................................68
PARTS IDENTIFICATION: 73-92
RMA-680 Direct Charge Rotary Atomizer ...................................................................................................................73
Atomization Assembly ..................................................................................................................................................75
Body Assembly ............................................................................................................................................................77
Tubing Bundle Model Identication .............................................................................................................................80
Atomizer Recommended Spare Parts .........................................................................................................................84
TB680 Tubing Bundle Recommended Spare Parts ....................................................................................................86
Air Heater and Filter ....................................................................................................................................................88
Air Heater and Filter Combination ...............................................................................................................................88
Service Kits .................................................................................................................................................................89
Lubricants and Sealers ................................................................................................................................................89
Air Filter Replacement .................................................................................................................................................89
Accessories .................................................................................................................................................................89
Tool Kit ..........................................................................................................................................................................89
MANUAL CHANGE SUMMARY: 90
Manual Changes .........................................................................................................................................................90
SAFETY
EN
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CAUTION
!
WARNING
!
NOTE
SAFETY PRECAUTIONS
Before operating, maintaining, or servicing any
electrostatic
coating system
, read and understand all of the technical
and safety literature for your products. This manual contains
information that is important for you to know and understand.
This information relates to USER SAFETY and PREVENTING
EQUIPMENT PROBLEMS. Please pay particular attention
to these sections. To help you recognize this information, we
use the following symbols:
A WARNING! states information to alert you to
a situation that might cause serious injury if
instructions are not followed.
A CAUTION! states information that tells how to
prevent damage to equipment or how to avoid a
situation that might cause minor injury.
A NOTE is information relevant to the procedure
in progress.
While this manual list standard specications and service
procedures, some minor deviations may be found between
this literature and your equipment. Differences in local codes
and plant requirements, material delivery requirements, etc.,
make such variations inevitable. Compare this manual with
your system installation drawings and associated equipment
manuals to reconcile such differences.
WARNING
!
WARNING
!
The user MUST read and be familiar with the
Safety Section in this manual and the safety literature
therein identied.
This equipment is intended to be used by
trained personnel ONLY.
This manual MUST be read and thoroughly
understood by ALL personnel who operate, clean
or maintain this equipment! Special care should
be taken to ensure that the WARNINGS and safety
requirements for operating and servicing the
equipment are followed. The user should be aware
of and adhere to ALL local building and re codes
and ordinances as well as NFPA 33 AND EN 16985
SAFETY STANDARDS, LATEST EDITION, or
applicable country safety standards, prior to installing,
operating, and/or servicing this equipment.
The hazards shown on the following pages may
occur during the normal use of this equipment.
SAFETY
Repairs not listed in this manual may only be performed by
personnel authorized by Carlisle Fluid Technologies.
Careful study and continued use of this manual will provide a
better understanding of the equipment and process, resulting
in more efcient operation, longer trouble-free service and
faster, easier troubleshooting. If you do not have the manuals
and safety literature for your equipment, contact your local
Carlisle Fluid Technologies representative or Carlisle Fluid
Technologies technical support.
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SAFETY EN
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AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area Fire Hazard
Improper or inadequate operation
and maintenance procedures will
cause a re hazard.
Protection against inadvertent
arcing that is capable of causing
re or explosion is lost if any
safety interlocks are disabled
during operation. Frequent Power
Supply or Controller shutdown
indicates a problem in the system
requiring correction.
Fire extinguishing equipment must be present in the
spray area and tested periodically.
Spray areas must be kept clean to prevent the
accumulation of combustible residues.
Smoking must never be allowed in the spray area.
The high voltage supplied to the atomizer must be turned off
prior to cleaning, ushing, or maintenance.
Spray booth ventilation must be kept at the rates required
by NFPA 33, EN 16985, country, and local codes. In
addition, ventilation must be maintained during cleaning
operations using ammable or combustible solvents.
Electrostatic arcing must be prevented. Safe sparking
distance must be maintained between the parts being
coated and the applicator. A distance of 1 inch (25mm) for
every 10KV of output voltage is required at all times.
Test only in areas free of combustible material.
Testing may require high voltage to be on, but only as
instructed.
Non-factory replacement parts or unauthorized
equipment modications may cause re or injury.
If used, the key switch bypass is intended for use only
during setup operations. Production should never be
done with safety interlocks disabled.
The paint process and equipment should be set up and
operated in accordance with NFPA 33, NEC, OSHA,
local, country, and European Health and Safety Norms.
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SAFETY
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AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Improper or inadequate operation
and maintenance procedures will
cause a
re hazard.
Protection against inadvertent
arcing that is capable of causing
re or explosion is lost if any
safety interlocks are disabled
during operation.
Frequent Power Supply or
Controller shutdown indicates a
problem in the system requiring
correction.
Improper operation or
maintenance may create
a hazard.
Personnel must be properly
trained in the use of this
equipment.
Personnel must be given training in accordance with the
requirements of NFPA 33.
Instructions and safety precautions must be read and
understood prior to using this equipment.
Comply with appropriate local, state, and national codes
governing ventilation, re protection, operation mainte-
nance, and housekeeping. Reference OSHA, NFPA 33,
EN Norms and your insurance company requirements.
General Use and
Maintenance
Spray Area Explosion Hazard
Electrostatic arcing must be prevented. Safe sparking
distance must be maintained between the parts being
coated and the applicator. A distance of 1 inch (25mm) for
every 10KV of output voltage is required at all times.
Unless specically approved for use in hazardous locations,
all electrical equipment must be located outside or applicable
county code hazardous areas, in accordance with NFPA 33.
Test only in areas free of ammable or combustible materials.
The current overload sensitivity (if equipped) MUST be
set as described in the corresponding section of the
equipment manual. Protection against inadvertent arcing
that is capable of causing re or explosion is lost if the
current overload sensitivity is not properly set. Frequent
power supply shutdown indicates a problem in the system
which requires correction.
Always turn the control panel power off prior to ushing,
cleaning, or working on spray system equipment.
Before turning high voltage on, make sure no objects are
within the safe sparking distance.
Ensure that the control panel is interlocked with the
ventilation system and conveyor in accordance with NFPA-
33, EN 16985.
Have re extinguishing equipment readily available and
tested periodically.
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SAFETY EN
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AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area /
High Voltage
Equipment
There is a high voltage device
that can induce an electrical
charge on ungrounded objects
which is capable of igniting
coating materials.
Inadequate grounding will
cause a spark hazard. A
spark can ignite many coating
materials and cause a re
or explosion.
Electrical Discharge
Parts being sprayed and operators in the spray area must be
properly grounded.
Parts being sprayed must be supported on conveyors or
hangers that are properly grounded. The resistance between
the part and earth ground must not exceed 1 Meg Ohm. (Refer
to NFPA 33, EN 16985.)
Operators must be grounded. Grounding straps on wrists or
legs may be used to assure adequate ground contact.
Footware to be used by operator shall comply with EN ISO 20344,
resistance not to exceed 100 Meg Ohm. Protective clothing
including gloves should comply with EN 1149-5, resistance not to
exceed 100 Meg Ohm.
Operators must not be wearing or carrying any ungrounded
metal objects.
When using an electrostatic handgun, operators must
assure contact with the handle of the applicator via
conductive gloves or gloves with the palm section cut out.
NOTE: REFER TO NFPA 33, EN 16985 OR SPECIFIC COUN-
TRY SAFETY CODES REGARDING PROPER OPERATOR
GROUNDING.
All electrically conductive objects in the spray area, with the
exception of those objects required by the process to be at high
voltage, must be grounded. Grounded conductive ooring must
be provided in the spray area.
Always turn off the power supply prior to ushing, cleaning, or
working on spray system equipment or applicable county code.
Unless specically approved for use in hazardous locations,
all electrical equipment must be located outside or applicable
country code, hazardous areas, in accordance with NFPA 33.
Avoid installing an applicator into a uid system where the
solvent supply is ungrounded.
Do not touch the applicator electrode while it is energized.
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SAFETY
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AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
High voltage equipment is
utilized in the process. Arcing
in the vicinity of ammable or
combustible materials may occur.
Personnel are exposed to high
voltage during operation and
maintenance.
Protection against inadvertent arcing
that may cause a re or explosion
is lost if safety circuits are disabled
during operation.
Frequent power supply shut-down
indicates a problem in the system
which requires correction.
An electrical arc can ignite coating
materials and cause a re or
explosion.
Electrical Discharge
Electrical
Equipment
Follow the requirements of the Safety Data Sheet supplied
by coating material manufacturer.
Adequate exhaust must be provided to keep the air free of
accumulations of toxic materials. Reference EN 12215 or
applicable code.
Use a mask or respirator whenever there is a chance of
inhaling sprayed materials. The mask must be compatible
with the material being sprayed and its concentration.
Equipment must be as prescribed by an industrial hygienist
or safety expert, and be NIOSH approved.
Chemical HazardToxic
Substances Certain materials may be
harmful if inhaled, or if there
is contact with the skin.
Unless specically approved for use in hazardous locations,
the power supply, control cabinet, and all other electrical
equipment must be located outside or applicable country
codes, hazardous areas in accordance with NFPA 33 and
EN 16985.
Turn the power supply OFF before working on
the equipment.
Test only in areas free of ammable or combustible material.
Testing may require high voltage to be on, but only
as instructed.
Production should never be done with the safety
circuits disabled.
Before turning the high voltage on, make sure no objects
are within the sparking distance.
Spray applicators require that aluminum inlet ttings be
replaced with stainless steel.
Aluminum is widely used in other spray application
equipment - such as material pumps, regulators, triggering
valves, etc. Halogenated hydrocarbon solvents must
never be used with aluminum equipment during spraying,
ushing, or cleaning. Read the label or data sheet for the
material you intend to spray. If in doubt as to whether or not
a coating or cleaning material is compatible, contact your
coating supplier. Any other type of solvent may be used
with aluminum equipment.
Halogenated hydrocarbon
solvents for example:
methylene chloride and 1,1,1, -
Trichloroethane are not chemically
compatible with the aluminum that
might be used in many system
components. The chemical
reaction caused by these solvents
reacting with aluminum can
become violent and lead to an
equipment explosion.
Explosion Hazard —
Incompatible Materials
Spray Area
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INTRODUCTION
FEATURES
Features which make the RMA-680 advantageous for
use in electrostatic applications include:
• Assembly components and bell made of durable
engineered resin material for optimum mechanical
strength and solvent resistance.
• Heavy duty design insures excellent service life
even when subjected to the quick motions of robotic
applications.
• Improved long life turbine motor, utilizing highly
resilient graphite bearing technology, that is capable
of speeds up to 100 krpm. (See “Specications” in the
“Introduction” section of this manual for bell cup speed
ratings.)
• Serrated and non-serrated bell cups are available for
application exibility and color match. Coated bell cups
are available for longer life expectancy. All bell cups
are made using Titanium.
• 60° angled body provides more maneuverability and
facilitates robotic programming.
• Negligible maintenance down time. With the quick
disconnect feature, an atomizer can be exchanged in
less than 2 minutes for off-line maintenance.
• Internal and external bell wash is quick and efcient.
Solvent is controlled at the feed tube with an internally
mounted solvent valve. Externally mounted regulators
control the ow.
• Less waste to the spray booth, with the dump valve
located internally next to the feed tube.
• No external high voltage cable. The internally
mounted high voltage cascade requires only low
voltage control wiring.
• Direct charging of uid (Waterborne paint) promotes
high transfer efciency.
• Large range of uid tip sizes available.
• Shaping air design provides excellent pattern control at
minimal air consumption.
• Speed readout (or control) uses reliable magnetic pickup
for ber optic transmission of rotational speed data.
• Fitting less tubing bundle. Easy, quick change of
damaged or broken tubing.
• Front feed low voltage cable and ber optic cable for
quick change out of cables without removing the plate
from the robot.
APPLICATOR DESCRIPTION
The RMA-680 is a robot mountable rotatory atomizer capable
of applying waterborne coatings electrostatically or non-elec-
trostatically. The applicator has an integrated cascade to
directly apply high voltage to the coating material. With an
isolation system such as the Voltage Block 3, up to 70 kV
can be applied to waterborne materials. The applicator in-
cludes the latest technology in high speed spindle design
along with bell cup and shaping air design to provide the
best in atomization and pattern control. The bell cups are
made of proven materials for durability and performance.
All wetted components are designed to offer the maximum
in wear and chemical resistance.
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INTRODUCTION
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GENERAL DESCRIPTION
Bell Cup Assembly
Bell cups are made of high strength Titanium. A 65mm cup is
available in a serrated and non-serrated design, and coated
and non-coated are available for longer life expectancy.
See ordering matrix for exact size and material combination
availability.
Air Bearing Turbine Assembly
The air bearing turbine assembly with bell cup is mounted
to the air manifold assembly with a turbine retaining ring.
Air Manifold Assembly
The atomizer extension is angled at 60˚ for robot applications.
The uid feed tube and ber optic turbine speed emitter are
threaded into the front of the manifold. The turbine, uid,
and air manifolds are separated from the bell plate assembly
by ve (5) support rods. Nested between the manifolds and
the bell plate is the high voltage cascade.
RMA-680 Robot Mounted Rotary
Atomizer – Direct Charge
Bell Plate Assembly
The bell plate assembly is designed to be at ground po-
tential when mounted to the robot plate component within
the tubing bundle assembly. The air and uid ports are
compactly oriented for use in robotic applications. The
interior air supplies are ported through the ve (5) support
rods and also directly to the air manifold assembly. On the
exterior side of the bell plate, the ports are provided with
O-ring seals so that the atomizer can be quickly mated and
secured to the robot plate.
Robot Plate
The robot plate is a component of the tubing bundle assembly
and intended to be permanently mounted to the robot. A
wrist adapter is also available, which matches the robot’s
mounting conguration. The incoming air lines, uid lines,
low voltage cable, and ber optic cable are connected to
the ttings provided on the back of the robot plate. The bell
plate of the atomizer assembly is secured to the robot plate
with a threaded retaining ring.
Power Supply and Controls
The Ransburg MicroPak 2e High Voltage Controller uses a
combination of proven high voltage generation technology
including microprocessor-based control with diagnostic and
communication functions. A variable voltage output is used to
supply a cascade that amplies the voltage to a high value.
It also uses both current and voltage feedback information
to maintain the desired set point. The processor circuitry
provides the maximum in applicator transfer efciency, while
maintaining the maximum safety.
The MicroPak 2e and the internal cascade will produce
voltages up to 100,000 VDC however, controls must be
implemented to limit this applicator to 70 kV maximum to
assure maximum reliable dielectric performance for long
service life. The waterborne paint and dump tube extensions
are positioned to give maximum protection from the nearest
ground source at 70 kV.
The MicroPak 2e requires an AC input voltage of 90-264
VAC via a proper line cord that is supplied with the unit.
The RMA-680 is backwards compatible with the original
MicroPak Controller (LECU5004) in existing installations.
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INTRODUCTION EN
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SPECIFICATIONS
Electrical:
Power Supply Type: MicroPak 2e
Charging Method: Direct
Output Voltage: 30-70 kV Variable (70 kV Maximum)
Output Current: 125 µA
Turbine Speed Control: Multi-Function I/O board included in the MicroPak 2e Controller
Part Spray Ability: Determine sprayability of part to be coated using Test Equipment
(76652)
(Paint Conductivity Meter)
Mechanical:
Length: (See RMA-680 Tool Point, Center of Gravity, and Envelope Dimension
(65mm Dual Flex) gure in the “Introduction” section.)
Diameter: (See RMA-680 Tool Point, Center of Gravity, and Envelope Dimension
(65mm Dual Flex) gure in the “Introduction” section.)
Approximate Weight
Atomizer Only: 6.1 Kg (13.4 lbs.) max. (65mm Dual Flex)
Total Payload with Robot
Plate & Adapter: 7.3 Kg (16.0 lbs.) max. (65mm Dual Flex)
Turbine Type: Air Bearing Impulse Drive
Turbine Air Supply: Variable (See “Pressure Flow Data Charts” in the “Introduction” section)
Maximum/Minimum Continuous 100 +0/-2 krpm max. */20 krpm min.
Turbine Speed: (See exception at “Fluid Flow Rate”)
Maximum Angular Velocity
for Turbine (Robot Motion): 250°/sec.
Tubing Bundle
Max. Rotation: 450° in Either Direction
Bearing Air Supply
at the Applicator: 621 kPa ±69 kPa (90 psig ±10 psi)
(Nominal): 82 SLPM (2.9 SCFM)
Shaping Air #1 (SAI) Supply:
Variable (See “Pressure Flow Data Charts” in the “Introduction” section)
Shaping Air #2 (SAO) Supply:
Variable (See “Pressure Flow Data Charts” in the “Introduction” section)
Dump Air (DA) Supply: Variable
Brake Air Supply:
414-689 kPa
(Nominal):
(60-100 psig)
(Continued on next page)
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(Continued on next page)
Mechanical (Cont.):
Maximum Fluid Pressure Supply:
Paint: 1379 kPa (200 psi)
Solvent: 1035 kPa (150 psi)
Fluid Flow Rate: 25-1000 cc/min. (See exclusion below)
65mm Bell Cup Max. Flow Rate: 200 cc/min. at 100 krpm.
Max. Flow Rate: 500 cc/min. at 80 krpm.
Max. Flow Rate: 800 cc/min. at 70 krpm.
Max. Flow Rate: 1000 cc/min. at 60 krpm.
Bell Cup Cleaning Time
(Internal/External): 2.7 sec. (approx.)
Color Change Time: Dependent on system
conguration, uid pres
sures, uid viscosity,
uid line lengths, etc.
Speed Readout: Magnetic pick-up, unidirec
tional ber optic transmission
Atomizer Replacement Time: Less than 5 min.
Bell Cup Replacement Time:
Less than 2 min.
Minimum Control Equipment
Requirements:
(Versions listed or higher)
MicroPak 2e V1.1.00
Air Filter Requirements:
Each applicator must have its own lter for bearing air. RPM-418
or equivalent is recommended. (See air heaters and ltration
recommendations later in this manual.)
Air Heater Recommendation:
An Air Heater is recommended for the turbine air supply. (See Air Heater
and ltration recommendation later in this manual).
Although this turbine assembly is capable of operating at continuous speeds up to 100 krpm, nearly all high quality nishes can be
achieved within our recommended operating range of 20 to 70 krpm, based on experience with a wide variety of materials and various
markets. Operating above this range is for highly specialized applications, and may reduce efciency and equipment life. Contact your
Carlisle Fluid Technologies representative for additional information as required.
The air turbine only is warranted for 15,000 operating hours, or 3 years from date of rst installation, whichever occurs rst. If, after
inspection by Carlisle Fluid Technologies, defect is conrmed, we will repair or replace the air turbine, free of charge, during the war-
ranty period. The repaired air turbine (or replacement air turbine) will continue to be warranted for the remainder of the initial warranty
period (from installation date). The warranty period for the air turbine does not begin again when a repair is completed under warranty.
Air turbines repaired by Carlisle Fluid Technologies after the warranty period will be warranted for 90 days from the date of shipment
from the repair center. (See Warranty section on last page for specic exclusions)
Specications and ratings based on testing at sea level standard conditions.
*
**
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6511 A14665-00 • • A14651-00
6521 A14665-02 • • • A14651-00
6531 A14665-01 • • A14651-00
6541 A14665-03 • • • A14651-00
RMA-680 DIRECT CHARGE
ROTARY ATOMIZER
Single Purge
When ordering, use RMA680-ABCCDEFF as indicated by
the following table. Eight (8) digits must follow the basic
part number.
*Model number and serial number of the atomizer are
located on the face of the rear plate assembly. (See
“Important Numbers” in the “Introduction” section.)
Shape Air Kit
Dual Air Bell Cup Size Bell Cup Type
A
Splash Plate
B
Fluid Tip
CC
• •
65 - 65mm Diameter
1. Titanium Serrated
2. Titanium Serrated DLC Coated
3. Titanium Non-Serrated
4. Titanium Non-Serrated DLC Coated
1 - S.S. With Titanium
Base
07 - 0.7mm/.028in Opening
09 - 0.9mm/.035in Opening
10 - 1.0mm/.039in Opening
11 - 1.1mm/.045in Opening
13 - 1.3mm/.051in Opening
16 - 1.6mm/.062in Opening
Part Number
Reference - CCDE Assembly Part Number
65mm
Bell Cup Size
Titanium Serrated
Splash Plate (Included in Assembly Part Number)
Titanium Non-Serrated DLC Coated S.S. With Titanium Base
Bell Cup Type
TABLE A - BELL CUP
RMA680-1265ABCC
07 A14467-07 07 - 0.7 mm (.028”) Opening
09 A14467-09 09 - 0.9 mm (.035”) Opening
10 A14467-10 10 - 1.0 mm (.039”) Opening
11 A14467-11 11 - 1.1 mm (.045”) Opening
13 A14467-13 13 - 1.3 mm (.051”) Opening
16 A14467-16 16 - 1.6 mm (.062”) Opening
Part No. Reference - FF Part No. Description
TABLE B - FLUID NOZZLES
When ordering, use TB680-AABBCDEEFF as indicated by
the following table. Ten (10) digits must follow the basic
part number.
*Model number and serial number of the atomizer are lo-
cated on the face of the rear plate assembly. (See “Import-
ant Numbers” in the “Introduction” section.)
TUBING BUNDLE MODEL
IDENTIFICATION
NOTE
For TA, SAO, and SAI tubing, the integrator or end
user must supply tubing after the 2m (6.5 ft.) length and
increase a minimum of one size larger.
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A1 ABB 5400/5002 STANDARD LENGTH 79107-00
A2 ABB 5400/5002 EXTENDED LENGTH A13735-00
F1 FANUC P200/P250 STANDARD LENGTH 79131-00
F2 FANUC P200/P250 EXTENDED LENGTH A13733-00
Conguration Number Description
TABLE AA - ROBOT ADAPTER
00 NO TUBING NONE NONE
02 2m (6.5 FT.) 2m (6.5 FT.) 2m (6.5 FT.)
13 13m (42 FT.) 13m (42 FT.) 2m (6.5 FT.)
TA, SAI, SAO Length
TABLE BB - TUBING BUNDLE LENGTH
0 NONE 0
F INCLUDED 1
TABLE C - FIBER OPTIC CABLE
Robot Adapter Number
Tubing LengthDescriptionConguration Number
Fiber Optic Cable QtyDescriptionConguration Number
0 NONE 0
V INCLUDED 1
Conguration Number
TABLE D - LOW VOLTAGE CABLE
L.V. Cable Qty
Description
00 (ONLY IF CD=00) 0 N/A N/A
01 1 M (3 FT.) A14496-01 A14659-01
02 2 M (6 FT.) A14496-02 A14659-02
03 3 M (10 FT.) A14496-03 A14659-03
05 5 M (16 FT.) A14496-05 A14659-05
08 8 M (25 FT.) A14496-08 A14659-08
15 15 M (50 FT.) A14496-15 A14659-15
23 23 M (75 FT.) A14496-23 A14659-23
30 30 M (100 FT.) A14496-30 A14659-30
Conguration Cable Length Fiber Optic Cable Part Number Low Voltage Cable Part Number
TABLE EE - PRIMARY CABLE LENGTH (APPLICATOR TO BULKHEAD)
00 (ONLY IF CD=00) N/A 0 N/A 0 N/A
08 8 M (25 FT.) 1 A14195-15 1 A12241-25
12 12 M (40 FT.) 1 A14195-16 1 A12241-40
15 15 M (50 FT.) 1 A14195-17 1 A12241-50
20 20 M (65 FT.) 1 A14195-18 1 A12241-65
23 23 M (75 FT.) 1 A14195-19 1 A12241-75
30 30 M (100 FT.) 1 A14195-20 1 A12241-100
40 40 M (125 FT.) 1 A14195-21 1 A12241-125
Conguration Cable Length
TABLE FF - SECONDARY CABLE LENGTH (BULKHEAD TO CONTROLLER)
Fiber Optic Extension Cable
Qty Number
Fiber Optic Extension
Cable Number
L.V. Extension Cable
Qty Number
L.V. Extension Cable
Number
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INTRODUCTION EN
LN-9290-21-R1 (04/2022) 16 / 91 www.carlisleft.com
IMPORTANT NUMBERS
Record these numbers in a log book for future reference.
The last digits of the Atomizer serial number are also the
Turbine serial numbers.
Bell Cup Part Numbers/Serial Number (Cup only, not with splash plate)
Atomizer Serial NumberTurbine Serial Number
TURBINE SERVICE KIT NUMBER
TURBINE SERIAL
NUMBER
ATOMIZER SERIAL
NUMBER
“B” BALANCED
(“B” SIGNIFIES THE BELL CUP HAS BEEN BALANCED) SERIAL NUMBER
PARTS REVISION
STATUS
BELL CUP PART
NUMBER
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INTRODUCTION
EN
LN-9290-21-R1 (04/2022)17 / 91www.carlisleft.com
Graphical information provided for reference only for all charts. Unless otherwise specied, all pressure data
shown was measured 305mm (12 inches) behind the applicator.
PERFORMANCE GRAPHS
Air Consumption (SLPM) Air Pressure (psi)
Air Consumption (SLPM) Air Pressure (psi)
Turbine Speed (krpm)
Turbine Speed (krpm)
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
80
70
60
50
40
30
20
10
0
500
400
300
200
100
0
Turbine Speed vs. Pressure (No Load)
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
700
600
500
400
300
200
100
0
25
20
15
10
5
0
Turbine Speed vs. Air Consumption (No Load)
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INTRODUCTION EN
LN-9290-21-R1 (04/2022) 18 / 91 www.carlisleft.com
800
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
Turbine Speed vs. Air Consumption Load @ 800cc-Water
Air Consumption (slpm)
Air Consumption (scfm)
Turbine Speed (k) rpm
24.1
22.7
21.2
19.8
18.3
16.9
15.4
14.0
12.5
11.1
9.6
8.2
6.7
5.3
3.8
2.4
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Turbine Speed vs. Pressure Load @ 800cc-Water
Air Pressure (psig)
Air Pressure (kPA)
Turbine Speed (k) rpm
100
90
80
70
60
50
40
30
20
10
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
690
650
610
570
530
490
450
410
370
330
290
250
210
170
130
90
50
10
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INTRODUCTION
EN
LN-9290-21-R1 (04/2022)19 / 91www.carlisleft.com
Pressure (psi)
Pressure (kPA)
Air Flow (slpm)
120
100
80
60
40
20
0
45 52 60 67 74 82 88
800
700
600
500
400
300
200
100
0
1.59 1.84 2.12 2.37 2.61 2.90 3.12
Air Flow (scfm)
Bearing Air Flow Rate vs. Supply Pressure
Flow vs. Pressure RMA-680 Dual Shape Air
A14492-01 Series Shape Air (65 mm)
Air Flow (slpm)
Air Pressure (psi)
Air Pressure (kPA)
Air Flow (scfm)
1.8 2.6 3.5 4.4 5.3 6.2 7.1 7.9 8.8 9.7 10.6 11.5 12.4 13.2 14.1 15.0 15.9 16.8 17.7
50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500
90
80
70
60
50
40
30
20
10
0
600
500
400
300
200
100
0
Inner Shape Air
Outer Shape Air
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INTRODUCTION EN
LN-9290-21-R1 (04/2022) 20 / 91 www.carlisleft.com
Maximum Flow Rate By Tip Size, Hose Length, and Material Viscosity
Flow Rate (cc/min)
1135
575
485
260
780
630
520
30/20
15/20
30/30
15/30
Ft. of 8 x 6mm Tubing / Viscosity (Seconds In #4 Ford)
1380
685
275
455
375
310
705
160
450
425
350
910
170
0 200 400 600 800 1000 1200 1400 1600
1.6mm (.062”)
1.1mm (.043”)
1.0mm (.039”)
0.9mm (.035”)
0.7mm (.028”)
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