Carlisle RMA-680 Robot Atomizers User manual

EN

SERVICE MANUAL

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RMA-680 Waterborne Robot

Mounted Rotary Atomizer

Direct Charge

Model RMA680

MANUAL CHANGES EN

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NOTE: This manual has been changed from revision LN-9290-21-R0 to

revision LN-9290-21-R1. Reasons for this change are noted under

“Manual Change Summary” inside the back cover of this manual.

CONTENTS

EN

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CONTENTS

(Continued On Next Page)

SAFETY: 5-9

Safety Precautions ........................................................................................................................................................5

Hazards / Safeguards ....................................................................................................................................................6

INTRODUCTION: 10-23

Applicator Description .................................................................................................................................................10

Features ......................................................................................................................................................................10

General Description .....................................................................................................................................................11

Specications ..............................................................................................................................................................12

RMA-680 Direct Charge Rotary Atomizer ....................................................................................................................14

Tubing Bundle Model Identication ..............................................................................................................................14

Important Numbers ......................................................................................................................................................16

Performance Graphs ...................................................................................................................................................17

RMA-680 Tool Center Point Dimensions .....................................................................................................................21

Circuit Schematic ........................................................................................................................................................22

Valve Schematic ..........................................................................................................................................................23

INSTALLATION: 24-34

Air Filter Installation (General Guidelines) ................................................................................................................... 24

Equipment Grounding/Safety Recommendations ...................................................................................................... 25

Air Heater Requirements ............................................................................................................................................ 26

Air Heater and Filtration Options ............................................................................................................................... 27

A13230-XX Air Heater and Filter Combination ............................................................................................................28

Mounting ......................................................................................................................................................................29

Electrical and Fiber Optic Connections .......................................................................................................................30

Fluid Connections ........................................................................................................................................................30

Typical Installation .......................................................................................................................................................30

Tubing Bundle Installation ...........................................................................................................................................32

Bundle Lubricant .........................................................................................................................................................32

RMA-680 Wiring Installation ........................................................................................................................................33

Interlocks ......................................................................................................................................................................34

OPERATION: 35-42

Fluid Flow Rate Control ...............................................................................................................................................35

Fluid Valve Control ......................................................................................................................................................35

Turbine Speed .............................................................................................................................................................36

Bearing Air Adjustment ................................................................................................................................................36

Shaping Air Kit #1 ........................................................................................................................................................37

Brake Air ......................................................................................................................................................................37

Electrostatic Voltage ....................................................................................................................................................37

Target Distance ...........................................................................................................................................................38

General Operating Sequence ......................................................................................................................................38

Low Voltage Cable Installation and Removal ..............................................................................................................39

Low Voltage Cable On Robot ......................................................................................................................................41

Fiber Optic Cable Installation and Removal ................................................................................................................41

Turbine Air Note ........................................................................................................................................................... 42

CONTENTS EN

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CONTENTS (Cont.)

MAINTENANCE: 43-72

O-Rings .......................................................................................................................................................................43

Cleaning Procedures ...................................................................................................................................................43

Vibration Noise ............................................................................................................................................................44

Turbine Maintenance ...................................................................................................................................................45

General Maintenance ..................................................................................................................................................45

Preventive Maintenance ..............................................................................................................................................45

Bell Cup Preventive Maintenance ...............................................................................................................................46

Bell Cup Cleaning ........................................................................................................................................................47

Cleaning Shaping Air Holes .........................................................................................................................................48

Isolation Tubes/Paint and Dump Line Maintenance ....................................................................................................48

Preventive Maintenance Schedule ..............................................................................................................................49

Tubing Bundle Assembly .............................................................................................................................................50

Tool Kit A14652-02 Required for Disassembly ............................................................................................................51

Disassembly Procedures .............................................................................................................................................52

Troubleshooting Guide ................................................................................................................................................68

PARTS IDENTIFICATION: 73-92

RMA-680 Direct Charge Rotary Atomizer ...................................................................................................................73

Atomization Assembly ..................................................................................................................................................75

Body Assembly ............................................................................................................................................................77

Tubing Bundle Model Identication .............................................................................................................................80

Atomizer Recommended Spare Parts .........................................................................................................................84

TB680 Tubing Bundle Recommended Spare Parts ....................................................................................................86

Air Heater and Filter ....................................................................................................................................................88

Air Heater and Filter Combination ...............................................................................................................................88

Service Kits .................................................................................................................................................................89

Lubricants and Sealers ................................................................................................................................................89

Air Filter Replacement .................................................................................................................................................89

Accessories .................................................................................................................................................................89

Tool Kit ..........................................................................................................................................................................89

MANUAL CHANGE SUMMARY: 90

Manual Changes .........................................................................................................................................................90

SAFETY

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CAUTION

!

WARNING

!

NOTE

SAFETY PRECAUTIONS

Before operating, maintaining, or servicing any

electrostatic

coating system

, read and understand all of the technical

and safety literature for your products. This manual contains

information that is important for you to know and understand.

This information relates to USER SAFETY and PREVENTING

EQUIPMENT PROBLEMS. Please pay particular attention

to these sections. To help you recognize this information, we

use the following symbols:

A WARNING! states information to alert you to

a situation that might cause serious injury if

instructions are not followed.

A CAUTION! states information that tells how to

prevent damage to equipment or how to avoid a

situation that might cause minor injury.

A NOTE is information relevant to the procedure

in progress.

While this manual list standard specications and service

procedures, some minor deviations may be found between

this literature and your equipment. Differences in local codes

and plant requirements, material delivery requirements, etc.,

make such variations inevitable. Compare this manual with

your system installation drawings and associated equipment

manuals to reconcile such differences.

WARNING

!

WARNING

!

The user MUST read and be familiar with the

Safety Section in this manual and the safety literature

therein identied.

This equipment is intended to be used by

trained personnel ONLY.

This manual MUST be read and thoroughly

understood by ALL personnel who operate, clean

or maintain this equipment! Special care should

be taken to ensure that the WARNINGS and safety

requirements for operating and servicing the

equipment are followed. The user should be aware

of and adhere to ALL local building and re codes

and ordinances as well as NFPA 33 AND EN 16985

SAFETY STANDARDS, LATEST EDITION, or

applicable country safety standards, prior to installing,

operating, and/or servicing this equipment.

The hazards shown on the following pages may

occur during the normal use of this equipment.

SAFETY

Repairs not listed in this manual may only be performed by

personnel authorized by Carlisle Fluid Technologies.

Careful study and continued use of this manual will provide a

better understanding of the equipment and process, resulting

in more efcient operation, longer trouble-free service and

faster, easier troubleshooting. If you do not have the manuals

and safety literature for your equipment, contact your local

Carlisle Fluid Technologies representative or Carlisle Fluid

Technologies technical support.

Return To Contents

SAFETY EN

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AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

Spray Area Fire Hazard

Improper or inadequate operation

and maintenance procedures will

cause a re hazard.

Protection against inadvertent

arcing that is capable of causing

re or explosion is lost if any

safety interlocks are disabled

during operation. Frequent Power

Supply or Controller shutdown

indicates a problem in the system

requiring correction.

Fire extinguishing equipment must be present in the

spray area and tested periodically.

Spray areas must be kept clean to prevent the

accumulation of combustible residues.

Smoking must never be allowed in the spray area.

The high voltage supplied to the atomizer must be turned off

prior to cleaning, ushing, or maintenance.

Spray booth ventilation must be kept at the rates required

by NFPA 33, EN 16985, country, and local codes. In

addition, ventilation must be maintained during cleaning

operations using ammable or combustible solvents.

Electrostatic arcing must be prevented. Safe sparking

distance must be maintained between the parts being

coated and the applicator. A distance of 1 inch (25mm) for

every 10KV of output voltage is required at all times.

Test only in areas free of combustible material.

Testing may require high voltage to be on, but only as

instructed.

Non-factory replacement parts or unauthorized

equipment modications may cause re or injury.

If used, the key switch bypass is intended for use only

during setup operations. Production should never be

done with safety interlocks disabled.

The paint process and equipment should be set up and

operated in accordance with NFPA 33, NEC, OSHA,

local, country, and European Health and Safety Norms.

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SAFETY

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AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

Improper or inadequate operation

and maintenance procedures will

cause a

re hazard.

Protection against inadvertent

arcing that is capable of causing

re or explosion is lost if any

safety interlocks are disabled

during operation.

Frequent Power Supply or

Controller shutdown indicates a

problem in the system requiring

correction.

Improper operation or

maintenance may create

a hazard.

Personnel must be properly

trained in the use of this

equipment.

Personnel must be given training in accordance with the

requirements of NFPA 33.

Instructions and safety precautions must be read and

understood prior to using this equipment.

Comply with appropriate local, state, and national codes

governing ventilation, re protection, operation mainte-

nance, and housekeeping. Reference OSHA, NFPA 33,

EN Norms and your insurance company requirements.

General Use and

Maintenance

Spray Area Explosion Hazard

Electrostatic arcing must be prevented. Safe sparking

distance must be maintained between the parts being

coated and the applicator. A distance of 1 inch (25mm) for

every 10KV of output voltage is required at all times.

Unless specically approved for use in hazardous locations,

all electrical equipment must be located outside or applicable

county code hazardous areas, in accordance with NFPA 33.

Test only in areas free of ammable or combustible materials.

The current overload sensitivity (if equipped) MUST be

set as described in the corresponding section of the

equipment manual. Protection against inadvertent arcing

that is capable of causing re or explosion is lost if the

current overload sensitivity is not properly set. Frequent

power supply shutdown indicates a problem in the system

which requires correction.

Always turn the control panel power off prior to ushing,

cleaning, or working on spray system equipment.

Before turning high voltage on, make sure no objects are

within the safe sparking distance.

Ensure that the control panel is interlocked with the

ventilation system and conveyor in accordance with NFPA-

33, EN 16985.

Have re extinguishing equipment readily available and

tested periodically.

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SAFETY EN

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AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

Spray Area /

High Voltage

Equipment

There is a high voltage device

that can induce an electrical

charge on ungrounded objects

which is capable of igniting

coating materials.

Inadequate grounding will

cause a spark hazard. A

spark can ignite many coating

materials and cause a re

or explosion.

Electrical Discharge

Parts being sprayed and operators in the spray area must be

properly grounded.

Parts being sprayed must be supported on conveyors or

hangers that are properly grounded. The resistance between

the part and earth ground must not exceed 1 Meg Ohm. (Refer

to NFPA 33, EN 16985.)

Operators must be grounded. Grounding straps on wrists or

legs may be used to assure adequate ground contact.

Footware to be used by operator shall comply with EN ISO 20344,

resistance not to exceed 100 Meg Ohm. Protective clothing

including gloves should comply with EN 1149-5, resistance not to

exceed 100 Meg Ohm.

Operators must not be wearing or carrying any ungrounded

metal objects.

When using an electrostatic handgun, operators must

assure contact with the handle of the applicator via

conductive gloves or gloves with the palm section cut out.

NOTE: REFER TO NFPA 33, EN 16985 OR SPECIFIC COUN-

TRY SAFETY CODES REGARDING PROPER OPERATOR

GROUNDING.

All electrically conductive objects in the spray area, with the

exception of those objects required by the process to be at high

voltage, must be grounded. Grounded conductive ooring must

be provided in the spray area.

Always turn off the power supply prior to ushing, cleaning, or

working on spray system equipment or applicable county code.

Unless specically approved for use in hazardous locations,

all electrical equipment must be located outside or applicable

country code, hazardous areas, in accordance with NFPA 33.

Avoid installing an applicator into a uid system where the

solvent supply is ungrounded.

Do not touch the applicator electrode while it is energized.

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SAFETY

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AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

High voltage equipment is

utilized in the process. Arcing

in the vicinity of ammable or

combustible materials may occur.

Personnel are exposed to high

voltage during operation and

maintenance.

Protection against inadvertent arcing

that may cause a re or explosion

is lost if safety circuits are disabled

during operation.

Frequent power supply shut-down

indicates a problem in the system

which requires correction.

An electrical arc can ignite coating

materials and cause a re or

explosion.

Electrical Discharge

Electrical

Equipment

Follow the requirements of the Safety Data Sheet supplied

by coating material manufacturer.

Adequate exhaust must be provided to keep the air free of

accumulations of toxic materials. Reference EN 12215 or

applicable code.

Use a mask or respirator whenever there is a chance of

inhaling sprayed materials. The mask must be compatible

with the material being sprayed and its concentration.

Equipment must be as prescribed by an industrial hygienist

or safety expert, and be NIOSH approved.

Chemical HazardToxic

Substances Certain materials may be

harmful if inhaled, or if there

is contact with the skin.

Unless specically approved for use in hazardous locations,

the power supply, control cabinet, and all other electrical

equipment must be located outside or applicable country

codes, hazardous areas in accordance with NFPA 33 and

EN 16985.

Turn the power supply OFF before working on

the equipment.

Test only in areas free of ammable or combustible material.

Testing may require high voltage to be on, but only

as instructed.

Production should never be done with the safety

circuits disabled.

Before turning the high voltage on, make sure no objects

are within the sparking distance.

Spray applicators require that aluminum inlet ttings be

replaced with stainless steel.

Aluminum is widely used in other spray application

equipment - such as material pumps, regulators, triggering

valves, etc. Halogenated hydrocarbon solvents must

never be used with aluminum equipment during spraying,

ushing, or cleaning. Read the label or data sheet for the

material you intend to spray. If in doubt as to whether or not

a coating or cleaning material is compatible, contact your

coating supplier. Any other type of solvent may be used

with aluminum equipment.

Halogenated hydrocarbon

solvents for example:

methylene chloride and 1,1,1, -

Trichloroethane are not chemically

compatible with the aluminum that

might be used in many system

components. The chemical

reaction caused by these solvents

reacting with aluminum can

become violent and lead to an

equipment explosion.

Explosion Hazard —

Incompatible Materials

Spray Area

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INTRODUCTION EN

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INTRODUCTION

FEATURES

Features which make the RMA-680 advantageous for

use in electrostatic applications include:

• Assembly components and bell made of durable

engineered resin material for optimum mechanical

strength and solvent resistance.

• Heavy duty design insures excellent service life

even when subjected to the quick motions of robotic

applications.

• Improved long life turbine motor, utilizing highly

resilient graphite bearing technology, that is capable

of speeds up to 100 krpm. (See “Specications” in the

“Introduction” section of this manual for bell cup speed

ratings.)

• Serrated and non-serrated bell cups are available for

application exibility and color match. Coated bell cups

are available for longer life expectancy. All bell cups

are made using Titanium.

• 60° angled body provides more maneuverability and

facilitates robotic programming.

• Negligible maintenance down time. With the quick

disconnect feature, an atomizer can be exchanged in

less than 2 minutes for off-line maintenance.

• Internal and external bell wash is quick and efcient.

Solvent is controlled at the feed tube with an internally

mounted solvent valve. Externally mounted regulators

control the ow.

• Less waste to the spray booth, with the dump valve

located internally next to the feed tube.

• No external high voltage cable. The internally

mounted high voltage cascade requires only low

voltage control wiring.

• Direct charging of uid (Waterborne paint) promotes

high transfer efciency.

• Large range of uid tip sizes available.

• Shaping air design provides excellent pattern control at

minimal air consumption.

• Speed readout (or control) uses reliable magnetic pickup

for ber optic transmission of rotational speed data.

• Fitting less tubing bundle. Easy, quick change of

damaged or broken tubing.

• Front feed low voltage cable and ber optic cable for

quick change out of cables without removing the plate

from the robot.

APPLICATOR DESCRIPTION

The RMA-680 is a robot mountable rotatory atomizer capable

of applying waterborne coatings electrostatically or non-elec-

trostatically. The applicator has an integrated cascade to

directly apply high voltage to the coating material. With an

isolation system such as the Voltage Block 3, up to 70 kV

can be applied to waterborne materials. The applicator in-

cludes the latest technology in high speed spindle design

along with bell cup and shaping air design to provide the

best in atomization and pattern control. The bell cups are

made of proven materials for durability and performance.

All wetted components are designed to offer the maximum

in wear and chemical resistance.

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INTRODUCTION

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GENERAL DESCRIPTION

Bell Cup Assembly

Bell cups are made of high strength Titanium. A 65mm cup is

available in a serrated and non-serrated design, and coated

and non-coated are available for longer life expectancy.

See ordering matrix for exact size and material combination

availability.

Air Bearing Turbine Assembly

The air bearing turbine assembly with bell cup is mounted

to the air manifold assembly with a turbine retaining ring.

Air Manifold Assembly

The atomizer extension is angled at 60˚ for robot applications.

The uid feed tube and ber optic turbine speed emitter are

threaded into the front of the manifold. The turbine, uid,

and air manifolds are separated from the bell plate assembly

by ve (5) support rods. Nested between the manifolds and

the bell plate is the high voltage cascade.

RMA-680 Robot Mounted Rotary

Atomizer – Direct Charge

Bell Plate Assembly

The bell plate assembly is designed to be at ground po-

tential when mounted to the robot plate component within

the tubing bundle assembly. The air and uid ports are

compactly oriented for use in robotic applications. The

interior air supplies are ported through the ve (5) support

rods and also directly to the air manifold assembly. On the

exterior side of the bell plate, the ports are provided with

O-ring seals so that the atomizer can be quickly mated and

secured to the robot plate.

Robot Plate

The robot plate is a component of the tubing bundle assembly

and intended to be permanently mounted to the robot. A

wrist adapter is also available, which matches the robot’s

mounting conguration. The incoming air lines, uid lines,

low voltage cable, and ber optic cable are connected to

the ttings provided on the back of the robot plate. The bell

plate of the atomizer assembly is secured to the robot plate

with a threaded retaining ring.

Power Supply and Controls

The Ransburg MicroPak 2e High Voltage Controller uses a

combination of proven high voltage generation technology

including microprocessor-based control with diagnostic and

communication functions. A variable voltage output is used to

supply a cascade that amplies the voltage to a high value.

It also uses both current and voltage feedback information

to maintain the desired set point. The processor circuitry

provides the maximum in applicator transfer efciency, while

maintaining the maximum safety.

The MicroPak 2e and the internal cascade will produce

voltages up to 100,000 VDC however, controls must be

implemented to limit this applicator to 70 kV maximum to

assure maximum reliable dielectric performance for long

service life. The waterborne paint and dump tube extensions

are positioned to give maximum protection from the nearest

ground source at 70 kV.

The MicroPak 2e requires an AC input voltage of 90-264

VAC via a proper line cord that is supplied with the unit.

The RMA-680 is backwards compatible with the original

MicroPak Controller (LECU5004) in existing installations.

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INTRODUCTION EN

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SPECIFICATIONS

Electrical:

Power Supply Type: MicroPak 2e

Charging Method: Direct

Output Voltage: 30-70 kV Variable (70 kV Maximum)

Output Current: 125 µA

Turbine Speed Control: Multi-Function I/O board included in the MicroPak 2e Controller

Part Spray Ability: Determine sprayability of part to be coated using Test Equipment

(76652)

(Paint Conductivity Meter)

Mechanical:

Length: (See RMA-680 Tool Point, Center of Gravity, and Envelope Dimension

(65mm Dual Flex) gure in the “Introduction” section.)

Diameter: (See RMA-680 Tool Point, Center of Gravity, and Envelope Dimension

(65mm Dual Flex) gure in the “Introduction” section.)

Approximate Weight

Atomizer Only: 6.1 Kg (13.4 lbs.) max. (65mm Dual Flex)

Total Payload with Robot

Plate & Adapter: 7.3 Kg (16.0 lbs.) max. (65mm Dual Flex)

Turbine Type: Air Bearing Impulse Drive

Turbine Air Supply: Variable (See “Pressure Flow Data Charts” in the “Introduction” section)

Maximum/Minimum Continuous 100 +0/-2 krpm max. */20 krpm min.

Turbine Speed: (See exception at “Fluid Flow Rate”)

Maximum Angular Velocity

for Turbine (Robot Motion): 250°/sec.

Tubing Bundle

Max. Rotation: 450° in Either Direction

Bearing Air Supply

at the Applicator: 621 kPa ±69 kPa (90 psig ±10 psi)

(Nominal): 82 SLPM (2.9 SCFM)

Shaping Air #1 (SAI) Supply:

Variable (See “Pressure Flow Data Charts” in the “Introduction” section)

Shaping Air #2 (SAO) Supply:

Variable (See “Pressure Flow Data Charts” in the “Introduction” section)

Dump Air (DA) Supply: Variable

Brake Air Supply:

414-689 kPa

(Nominal):

(60-100 psig)

(Continued on next page)

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INTRODUCTION

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(Continued on next page)

Mechanical (Cont.):

Maximum Fluid Pressure Supply:

Paint: 1379 kPa (200 psi)

Solvent: 1035 kPa (150 psi)

Fluid Flow Rate: 25-1000 cc/min. (See exclusion below)

65mm Bell Cup Max. Flow Rate: 200 cc/min. at 100 krpm.

Max. Flow Rate: 500 cc/min. at 80 krpm.

Max. Flow Rate: 800 cc/min. at 70 krpm.

Max. Flow Rate: 1000 cc/min. at 60 krpm.

Bell Cup Cleaning Time

(Internal/External): 2.7 sec. (approx.)

Color Change Time: Dependent on system

conguration, uid pres

sures, uid viscosity,

uid line lengths, etc.

Speed Readout: Magnetic pick-up, unidirec

tional ber optic transmission

Atomizer Replacement Time: Less than 5 min.

Bell Cup Replacement Time:

Less than 2 min.

Minimum Control Equipment

Requirements:

(Versions listed or higher)

MicroPak 2e V1.1.00

Air Filter Requirements:

Each applicator must have its own lter for bearing air. RPM-418

or equivalent is recommended. (See air heaters and ltration

recommendations later in this manual.)

Air Heater Recommendation:

An Air Heater is recommended for the turbine air supply. (See Air Heater

and ltration recommendation later in this manual).

Although this turbine assembly is capable of operating at continuous speeds up to 100 krpm, nearly all high quality nishes can be

achieved within our recommended operating range of 20 to 70 krpm, based on experience with a wide variety of materials and various

markets. Operating above this range is for highly specialized applications, and may reduce efciency and equipment life. Contact your

Carlisle Fluid Technologies representative for additional information as required.

The air turbine only is warranted for 15,000 operating hours, or 3 years from date of rst installation, whichever occurs rst. If, after

inspection by Carlisle Fluid Technologies, defect is conrmed, we will repair or replace the air turbine, free of charge, during the war-

ranty period. The repaired air turbine (or replacement air turbine) will continue to be warranted for the remainder of the initial warranty

period (from installation date). The warranty period for the air turbine does not begin again when a repair is completed under warranty.

Air turbines repaired by Carlisle Fluid Technologies after the warranty period will be warranted for 90 days from the date of shipment

from the repair center. (See Warranty section on last page for specic exclusions)

Specications and ratings based on testing at sea level standard conditions.

*

**

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INTRODUCTION EN

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6511 A14665-00 • • A14651-00

6521 A14665-02 • • • A14651-00

6531 A14665-01 • • A14651-00

6541 A14665-03 • • • A14651-00

RMA-680 DIRECT CHARGE

ROTARY ATOMIZER

Single Purge

When ordering, use RMA680-ABCCDEFF as indicated by

the following table. Eight (8) digits must follow the basic

part number.

*Model number and serial number of the atomizer are

located on the face of the rear plate assembly. (See

“Important Numbers” in the “Introduction” section.)

Shape Air Kit

Dual Air Bell Cup Size Bell Cup Type

A

Splash Plate

B

Fluid Tip

CC

• •

65 - 65mm Diameter

1. Titanium Serrated

2. Titanium Serrated DLC Coated

3. Titanium Non-Serrated

4. Titanium Non-Serrated DLC Coated

1 - S.S. With Titanium

Base

07 - 0.7mm/.028in Opening

09 - 0.9mm/.035in Opening

10 - 1.0mm/.039in Opening

11 - 1.1mm/.045in Opening

13 - 1.3mm/.051in Opening

16 - 1.6mm/.062in Opening

Part Number

Reference - CCDE Assembly Part Number

65mm

Bell Cup Size

Titanium Serrated

Splash Plate (Included in Assembly Part Number)

Titanium Non-Serrated DLC Coated S.S. With Titanium Base

Bell Cup Type

TABLE A - BELL CUP

RMA680-1265ABCC

07 A14467-07 07 - 0.7 mm (.028”) Opening

09 A14467-09 09 - 0.9 mm (.035”) Opening

10 A14467-10 10 - 1.0 mm (.039”) Opening

11 A14467-11 11 - 1.1 mm (.045”) Opening

13 A14467-13 13 - 1.3 mm (.051”) Opening

16 A14467-16 16 - 1.6 mm (.062”) Opening

Part No. Reference - FF Part No. Description

TABLE B - FLUID NOZZLES

When ordering, use TB680-AABBCDEEFF as indicated by

the following table. Ten (10) digits must follow the basic

part number.

*Model number and serial number of the atomizer are lo-

cated on the face of the rear plate assembly. (See “Import-

ant Numbers” in the “Introduction” section.)

TUBING BUNDLE MODEL

IDENTIFICATION

NOTE

For TA, SAO, and SAI tubing, the integrator or end

user must supply tubing after the 2m (6.5 ft.) length and

increase a minimum of one size larger.

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INTRODUCTION

EN

LN-9290-21-R1 (04/2022)15 / 91www.carlisleft.com

A1 ABB 5400/5002 STANDARD LENGTH 79107-00

A2 ABB 5400/5002 EXTENDED LENGTH A13735-00

F1 FANUC P200/P250 STANDARD LENGTH 79131-00

F2 FANUC P200/P250 EXTENDED LENGTH A13733-00

Conguration Number Description

TABLE AA - ROBOT ADAPTER

00 NO TUBING NONE NONE

02 2m (6.5 FT.) 2m (6.5 FT.) 2m (6.5 FT.)

13 13m (42 FT.) 13m (42 FT.) 2m (6.5 FT.)

TA, SAI, SAO Length

TABLE BB - TUBING BUNDLE LENGTH

0 NONE 0

F INCLUDED 1

TABLE C - FIBER OPTIC CABLE

Robot Adapter Number

Tubing LengthDescriptionConguration Number

Fiber Optic Cable QtyDescriptionConguration Number

0 NONE 0

V INCLUDED 1

Conguration Number

TABLE D - LOW VOLTAGE CABLE

L.V. Cable Qty

Description

00 (ONLY IF CD=00) 0 N/A N/A

01 1 M (3 FT.) A14496-01 A14659-01

02 2 M (6 FT.) A14496-02 A14659-02

03 3 M (10 FT.) A14496-03 A14659-03

05 5 M (16 FT.) A14496-05 A14659-05

08 8 M (25 FT.) A14496-08 A14659-08

15 15 M (50 FT.) A14496-15 A14659-15

23 23 M (75 FT.) A14496-23 A14659-23

30 30 M (100 FT.) A14496-30 A14659-30

Conguration Cable Length Fiber Optic Cable Part Number Low Voltage Cable Part Number

TABLE EE - PRIMARY CABLE LENGTH (APPLICATOR TO BULKHEAD)

00 (ONLY IF CD=00) N/A 0 N/A 0 N/A

08 8 M (25 FT.) 1 A14195-15 1 A12241-25

12 12 M (40 FT.) 1 A14195-16 1 A12241-40

15 15 M (50 FT.) 1 A14195-17 1 A12241-50

20 20 M (65 FT.) 1 A14195-18 1 A12241-65

23 23 M (75 FT.) 1 A14195-19 1 A12241-75

30 30 M (100 FT.) 1 A14195-20 1 A12241-100

40 40 M (125 FT.) 1 A14195-21 1 A12241-125

Conguration Cable Length

TABLE FF - SECONDARY CABLE LENGTH (BULKHEAD TO CONTROLLER)

Fiber Optic Extension Cable

Qty Number

Fiber Optic Extension

Cable Number

L.V. Extension Cable

Qty Number

L.V. Extension Cable

Number

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INTRODUCTION EN

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IMPORTANT NUMBERS

Record these numbers in a log book for future reference.

The last digits of the Atomizer serial number are also the

Turbine serial numbers.

Bell Cup Part Numbers/Serial Number (Cup only, not with splash plate)

Atomizer Serial NumberTurbine Serial Number

TURBINE SERVICE KIT NUMBER

TURBINE SERIAL

NUMBER

ATOMIZER SERIAL

NUMBER

“B” BALANCED

(“B” SIGNIFIES THE BELL CUP HAS BEEN BALANCED) SERIAL NUMBER

PARTS REVISION

STATUS

BELL CUP PART

NUMBER

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INTRODUCTION

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Graphical information provided for reference only for all charts. Unless otherwise specied, all pressure data

shown was measured 305mm (12 inches) behind the applicator.

PERFORMANCE GRAPHS

Air Consumption (SLPM) Air Pressure (psi)

Turbine Speed (krpm)

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

80

70

60

50

40

30

20

10

0

500

400

300

200

100

0

Turbine Speed vs. Pressure (No Load)

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

700

600

500

400

300

200

100

0

25

20

15

10

5

0

Turbine Speed vs. Air Consumption (No Load)

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800

750

700

650

600

550

500

450

400

350

300

250

200

150

100

50

Turbine Speed vs. Air Consumption Load @ 800cc-Water

Air Consumption (slpm)

Air Consumption (scfm)

Turbine Speed (k) rpm

24.1

22.7

21.2

19.8

18.3

16.9

15.4

14.0

12.5

11.1

9.6

8.2

6.7

5.3

3.8

2.4

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Turbine Speed vs. Pressure Load @ 800cc-Water

Air Pressure (psig)

Air Pressure (kPA)

Turbine Speed (k) rpm

100

90

80

70

60

50

40

30

20

10

0

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

690

650

610

570

530

490

450

410

370

330

290

250

210

170

130

90

50

10

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INTRODUCTION

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Pressure (psi)

Pressure (kPA)

Air Flow (slpm)

120

100

80

60

40

20

0

45 52 60 67 74 82 88

800

700

600

500

400

300

200

100

0

1.59 1.84 2.12 2.37 2.61 2.90 3.12

Air Flow (scfm)

Bearing Air Flow Rate vs. Supply Pressure

Flow vs. Pressure RMA-680 Dual Shape Air

A14492-01 Series Shape Air (65 mm)

Air Flow (slpm)

Air Pressure (psi)

Air Pressure (kPA)

Air Flow (scfm)

1.8 2.6 3.5 4.4 5.3 6.2 7.1 7.9 8.8 9.7 10.6 11.5 12.4 13.2 14.1 15.0 15.9 16.8 17.7

50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500

90

80

70

60

50

40

30

20

10

0

600

500

400

300

200

100

0

Inner Shape Air

Outer Shape Air

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INTRODUCTION EN

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Maximum Flow Rate By Tip Size, Hose Length, and Material Viscosity

Flow Rate (cc/min)

1135

575

485

260

780

630

520

30/20

15/20

30/30

15/30

Ft. of 8 x 6mm Tubing / Viscosity (Seconds In #4 Ford)

1380

685

275

455

375

310

705

160

450

425

350

910

170

0 200 400 600 800 1000 1200 1400 1600

1.6mm (.062”)

1.1mm (.043”)

1.0mm (.039”)

0.9mm (.035”)

0.7mm (.028”)

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Carlisle RMA-680 Robot Atomizers User manual

Carlisle RMA-680 Robot Atomizers User manual

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