2. Belmont
  3. Bel-Halo AL-901, 902, 905, 920X

Belmont Bel-Halo AL-901, 902, 905, 920X Installation guide

  • Hello! I've analyzed the provided document for the Belmont Bel-Halo LED dental lights, including models AL-901, AL-902, AL-905, and AL-920X. This document contains detailed installation, operation, and maintenance information for these dental lights. I can help answer questions about their setup, touch-less sensor, composite mode, and other features, so feel free to ask!
  • What is the intended use of this product?
    What are the environmental conditions for operation?
    How do I switch to the composite mode?
R
INSTALLATION
and
OPERATION INSTRUCTIONS
After installation is completed, check all the bolts,
screws and fastners to conrm that they are
securely fastened.
IMPORTANT
MODEL
AL-901 Unit Mount
AL-902 Ceiling Mount
AL-905 Track Mount
AL-920X Swing Mount
LED DENTAL LIGHT
Bel-Halo
TABLE OF CONTENTS
[1] SPECIFICATIONS ................................................ 1
[2] CLASSIFICATION ............................................... 1
[3] WIRING DIAGRAM
3-1. Unit Mount & Ceiling Mount (AL-901/902) ... 2
3-2. Track Mount Type (AL-905) ........................... 3
3-3. Swing Mount Type (AL-920X) ....................... 4
INSTALLATION INSTRUCTIONS
[4] UNIT MOUNT TYPE (AL-901) .......................... 5
[5] CEILING MOUNT TYPE (AL-902) ................... 6
[6] TRACK MOUNT TYPE (AL-905) ....................... 8
[7] SWING MOUNT TYPE (AL-920X) ....................11
OPERATING INSTRUCTIONS
[8] OPERATING INSTRUCTIONS1ONS .................12
[9] ADJUSTING TENSION of BALANCE ARM .....13
[10] CLEANING, MAINTENANCE PARTS
& DISPOSAL ............14
[11] MAINTENANCE AND INSPECTION ..............15
This product is intended for the exclusive use for diagnoses, treatments and relative pro-
cedures of dentistry, and must be operated or handled by the qualied dentists or by dental
staffs under the supervision of the dentist. Such dentists or dental staffs should instruct
and/or assist the patients to approach to and leave from the product. Patients should not be
allowed to operate or handle the product unless he/she is so instructed.
WARNING
Operation of a dental light under Electro Magnetic Interferences.
This equipment may malfunction by electromagnetic interferences.
Do not install dental light close to the equipment that generates electromagnetic interference
(i.e. communication equipment, elevator)
Do not use the device that creates interference (i.e. cellular phone) near this equipment.
Do not use electric surgical knife or laser knife with dental light.
Light may turns on/off by itself due to malfunction of a sensor caused by electromagnetic interferences.
Environmental condition for Operation
Temperature : 41~104F (5 ~ 40℃)
Humidity : 10 ~ 80%
Pressure : 8.7~15.4 psi (600 ~ 1060 hpa)
Environmental condition for Storage
Temperature : -4~158F ( -20 ~ 70℃)
Humidity : 10 ~ 80%
Pressure : 8.7~15.4 psi (600 ~ 1060 hpa)
Environmental condition for Transportation
Temperature : -4~158F (-20 ~ 70℃)
Humidity : 10 ~ 80%
Pressure : 8.7~15.4 psi (600 ~ 1060 hpa)
Intended Use of the Product
Manufacturer
Caution
It means “caution,
warnings, or possibility to
danger”.
Symbols
WARNING
• To avoid the risk of electric shock, this equipment must only be connected to supply mains with
protective earth.
• Position a light head by holding light handle(s).
• Installation and service work should be conducted by an authorized installation/service personnel only.
WARNING: The followings are prohibited.
• To modify this equipment.
• To use the equipment under any failure condition.
• To use the equipment without doing the daily and periodical check-up.
• To wipe the plastic covers with any disinfectant or detergent that contains organic solvent.
Precautions for Installation
• Assure that the ceiling and/or framing can provide the 70 lb. (31.5kg) of dead weight capacity and the
additional force of movement and positioning of the light.
• Keep the equipment away from water.
• Keep in circumstances safe from inuence by temperature, humidity, wind, sun light, air containing salts
and minerals.
• Care about stability such as inclination, vibration and impact, including handling and transportation.
• Do not keep the equipment in a place where chemicals are or where gas is emitted.
• During lifting and unpacking of the light, make sure to hold only the designated parts.
• Do not drop or hit the light.
• Do not connect to power supply other than AC120V 60HZ.
• Ground light properly prior to turning power on.
• When the installation process has been completed, verify that all the mechanical and electrical functions
are working properly.
• Thick gloves are highly recommended at unpacking.
• Do not modify this equipment.
CAUTION
1. Focal Distance ......................................................... 25.6" (650 mm)
2. Color Temperature .................................................. 5000° Kelvin
3. Light Intensity
Regular Operation Mode ........................................ 4000 Lux / 370 FTC ~ 32000 Lux / 3970 FTC
Composite Mode .................................................... 5500 Lux / 510 FTC
4. Light Pattern ............................................................ 3.2" x 5.5" at 25.6"
5. Power Requirement ................................................. AC. 120V / 60 Hz / 0.43A
[2] CLASSIFICATION
a. Protection against electric shock : Class I Equipment.
b. Equipment not suitable for use in the presence of a ammable anesthetic mixture with air or with
oxygen or nitrous oxide.
- 1 -
[1] SPECIFICATIONS
Do not spray liquids directly onto light surfaces.
In order to prevent damage to electrical components and systems, do not apply excess cleaning solution onto
light surfaces.
CAUTION
Warranty does not cover damage to equipment caused by disinfectant solutions
NOTE
Before use
• Check connection of switches and make sure that the device functions properly.
• Make sure that grounding wire is connected.
• Make sure that cables are properly and perfectly connected.
During use
• Do not use the light longer than required for examination or treatment.
• Always watch the patient and the equipment to make sure nothing is wrong.
• If anything wrong is observed with the equipment or the patient, take a proper action, such as stopping
the use of equipment as well as keeping the patient in safe.
• Keep an eye on the patient not to touch the equipment.
After use
• Turn off the light.
• Clean the equipment and get it ready for use.
[3] WIRING DIAGRAM
3-1. Unit Mount (AL-901) & Ceiling Mount (AL-902)
- 2 -
CADQ74**
Earth line
CACP72**
Lead wire(Brown)100MM
CACP77**
Lead wire(Blue) 150MM
1A087M**
CADQ71**
Power cable (3200, SJT)
2-Fuse
250V/0.8A(T)
1A07X8**
5
9
CN9
JST
NH3P
4
10KB
3
1
3
1
2
SW2
1
SENSOR
MANUAL
6
L
N
SW1
PC
JP3
SW4
2
1
SW3
1
2
3
4
OFF
ON
ON
OFF
OFF
OFF
OFF
8
7
6
5
SW3
XA3P
XA4P
1
2
2
1
CN1
JST
EH3P
3
1
2
4
3
2
1
3
2
1
CN2
JST
XA2P
CN1
JST
PH4P 1
2
CN5
JST
XH4P
CN4
JST
XA3P
2
1
3
4
2
1
3
3
1
2
4
CN1
JST
XH3P
CN6
JST
NH2P
GND
CN201
JST
XH4P
CN202
JST
XH2P
CN204
JST
NH2P
CN101
JST
VH3P
4
2
1
3
3
1
2
2
1
1 2 3
1 2
21
AD10003NA
20110509
AL-901/902
OFF PC
1A086X**
1A087L**
Lead wire for inside arm
(AL-901/902)
1A087K**
1A07M9**
Trunk line for LED sensor PCB
1A07MB**
1A07MA**
LED Module Assy.
1G027U**
Head Section
Sensor power input
Sensor output
GND
Yellow
Green
Blue
LED Sensor PCB.
SM2P(Black)
SM2P(Black) LED module 1
LED module 2
Black
Black/White
Brown
Brown/White
(1G0280**)
Red
Orange
(VR) Intensity
adjustment
Intensity adjustment
Volume Section
Display LED PCB.
DC5V power input 1
Display LED input
DC5V output
VR input
Red
Orange
Gray
Purple VR output
DC5V power input 2
York Section
(1G027Z**)
Yellow
Green
Blue
Yellow
Green
Blue
Black
Black/White
Brown
Brown/White
Black
Black/White
Brown
Brown/White
Trunk line for LED module(Head)
Arm Section
Power Supply Box Section
GND
Sensor power
output
Sensor input
DC5V power output 2
Display LED output
Yellow
Green
Blue
Gray
Purple
Red
Orange
DC5V power
output 1
VR input
LED Light Control PCB.
(1G02A0**)
Power LED
Sensor Signal LED
LED2:Yellow
LED1:Green
Manual SW for
operation test
PWM output Light Blue
White
Black
+-
Pink
Light Blue
Bright Green
VR lower limit
setting
Ferrite
(Four turns)
LED output A1
LED output A2
LED output K1
LED output K2
Black
Black/White
Brown
Brown/White
LED Light Power PCB.
(1G028U**)
Sensor/Manual
Mode Selection Switch
+-
DC5V
Power input
Black
White
Pink
Bright Green
DC5V
Power input
AC120V
Power Input
PWM input
Power Switch
Terminal Block
Green/Yellow
Light Blue
Green/Yellow
Remarks
Connector Symbol
SM ... SM Connector
XA ... XA Connector
Plug
The side with black dot
has male pins
Receptacle
Black dot
Setting condition
Transition time to Composite mode (by a sensor)
O: 1 second, On: 2 seconds
Combining dental unit
O: Clair unit, On: CP-One plus
Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).
Default
setting
Setting condition
Sensor activation setting
O: Activate when a hand goes away, On: Activate when a hand comes in.
6 Includes Composite Mode
O:Yes, On: No
Speed setting of communication line
O: 4800bps, On: 2400bps
LED blink setting of Composite Mode
O: Slow blinking, On: Rapid blinking
PC side: Clair Unit, 232 side: CP-One plus
PC side: Clair Unit, 232 side: CP-One plus
Default
setting
Earth line for power PCB.
Trunk line for power PCB.
Green
Test mode ( Always OFF)
O: Normal operation, On: Test operation
Trunk line for Control PCB.power
BlueBlue
Brown
Brown
Noise filter section(AL-901)
1A08AH**
2
1
3
4
Brown
Wake-up brightness setting from light o condition.
O : 1. Composite Mode when a light is turned on by using a sensor.
: 2. Keeps on getting on/o signal from dr table, light stays in composite mode.
On : 1. Regular Mode when a light is turned on by using a sensor.
: 2. Keeps on getting on/o signal from dr table, light goes into regular mode.
3-2. Track Mount (AL-905)
- 3 -
1A087T** 1A087S**
1A087R**
1A087Q**
1A087P**
XM4P
1
2
3
44
3
2
1
XM4P
XM4P
1
2
3
4
XA7P
3
2
1
4
5
6
77
6
5
4
1
2
3
XA7P
XA7P
3
2
1
4
5
6
7
CACP76**
CACP77**
1A087N**
1A08AJ**
1A087M**
CAMV01**
1A07X8**
5
9
CN9
JST
NH3P
4
10KB
3
1
3
1
2
SW2
1
SENSOR
MANUAL
6
L
N
SW1
JP3
SW4
2
1
SW3
1
2
3
4
OFF
ON
ON
OFF
OFF
OFF
OFF
8
7
6
5
SW3
XA3P
XA4P
1
2
2
1
CN1
JST
EH3P
3
1
2
4
3
2
1
3
2
1
CN2
JST
XA2P
CN1
JST
PH4P 1
2
CN5
JST
XH4P
CN4
JST
XA3P
2
1
3
4
2
1
3
3
1
2
4
CN1
JST
XH3P
CN6
JST
NH2P
CN201
JST
XH4P
CN202
JST
XH2P
CN204
JST
NH2P
CN101
JST
VH3P
4
2
1
3
3
1
2
21
1 2 3
1 2
21
AD10003PA
20110509
AL-905
OFF
1A086X**
1A087L**
1A07M9**
1A07MB**
1A07MA**
1G027U**
LED Module Assy.
SM2P(Black)
SM2P(Black)
LED module 1
LED module 2
Black
Black/White
Brown
Brown/White
Sensor power input
Sensor output
GND
Yellow
Green
Blue
LED Sensor PCB.
(1G0280**)
Head Section
Red
Orange
(VR) Intensity
adjustment
Intensity adjustment
Volume Section
York Section
Display LED PCB.
DC5V power input 1
Display LED input
DC5V output
VR input
Red
Orange
Gray
Purple VR output
DC5V power input 2
(1G027Z**)
Trunk line for LED sensor PCB
Yellow
Green
Blue
Yellow
Green
Blue
Black
Black/White
Brown
Brown/White
Trunk line for LED module(Head)
Black
Black/White
Brown
Brown/White
Black
Black/White
Brown
Brown/White
Black
Black/White
Brown
Brown/White
Black
Black/White
Brown
Black
Black/White
Brown
Brown/White
Brown/White
Trunk line for LED module
Trunk line for Control PCB. power
LED output A1
LED output A2
LED output K1
LED output K2
Power LED
Sensor Signal LED
LED2:Yellow
LED1:Green
Manual SW for
operation test
PWM output
+-
VR lower limit
setting
DC5V
Power input
GND
Sensor power
output
Sensor input
DC5V power output 2
Display LED output
DC5V power
output 1
VR input
Light Blue
White
Black
Pink
Light Blue
Bright Green
Ferrite
(Four turns)
Sensor/Manual
Mode Selection Switch
Black
White
Pink
Bright Green
GND
+-
DC5V
Power input
PWM input
Earth line 500mm
Power cable (500mm)
2-Fuse
250V/0.8A(T)
Power Switch
Terminal Block
Lead wire(Blue) 150MM
Lead wire(Brown)150MM
Green/Yellow
Light Blue
Brown
Green/Yellow
Trunk line for power PCB.
Blue
Brown
LED Light Power PCB.
(1G028U**)
AC120V
Power Input
Yellow
Green
Blue
Gray
Purple
Red
Orange
Yellow
Green
Blue
Gray
Purple
Red
Orange
Yellow
Green
Blue
Gray
Purple
Red
Orange
Yellow
Green
Blue
Gray
Purple
Red
Orange
Trunk line B for power supply box
Trunk line A for
power supply box
Trunk line C for power supply box
(Pole size 8.5 ~ 10F)
Power Supply Box Section
Remarks
Connector Symbol
SM ... SM Connector
XA ... XA Connector
Plug
The side with black dot
has male pins
Receptacle
Black dot
XM ... XM Connector
Earth line for power PCB.
Green
Setting condition
Transition time to Composite mode (by a sensor)
O: 1 second, On: 2 seconds
Combining dental unit
O: Clair unit, On: CP-One plus
Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).
Default
setting
Setting condition
Sensor activation setting
O: Activate when a hand goes away, On: Activate when a hand comes in.
6 Includes Composite Mode
O:Yes, On: No
Speed setting of communication line
O: 4800bps, On: 2400bps
LED blink setting of Composite Mode
O: Slow blinking, On: Rapid blinking
PC side: Clair Unit, 232 side: CP-One plus
PC side: Clair Unit, 232 side: CP-One plus
Default
setting
Test mode (Always OFF)
O: Normal operation, On: Test operation
PC
PC
Trunk line for Signal
LED Light Control PCB.
(1G02A0**)
Blue 2
1
3
4
Brown
Noise filter section(AL-905)
Wake-up brightness setting from light o condition.
O : 1. Composite Mode when a light is turned on by using a sensor.
: 2. Keeps on getting on/o signal from dr table, light stays in composite mode.
On : 1. Regular Mode when a light is turned on by using a sensor.
: 2. Keeps on getting on/o signal from dr table, light goes into regular mode.
3-3. Swing Mount (AL-920X)
2
1
3
4
1A08AJ**
1A08CH**
XM4P
1
2
3
4
XA8P
1
2
3
4
1A08CE**
Trunk line for fuse-air sw (L)
(920X)
CADQ74**
1A08CG**
1A04D6**
1A07X8**
5
9
CN9
JST
NH3P
4
10KB
3
1
3
1
2
SW2
1
SENSOR
MANUAL
6
L
N
SW1
PC
JP3
SW4
2
1
SW3
1
2
3
4
OFF
ON
ON OFF
OFF
OFF
OFF
8
7
6
5
SW3
XA3P
XA4P
1
2
2
1
CN1
JST
EH3P
3
1
2
4
3
2
1
3
2
1
CN2
JST
XA2P
1
2
CN5
JST
XH4P
CN4
JST
XA3P
2
1
3
4
2
1
3
3
1
2
4
CN1
JST
XH3P
CN6
JST
NH2P
CN201
JST
XH4P
CN202
JST
XH2P
CN204
JST
NH2P
CN101
JST
VH3P
4
2
1
3
3
1
2
1 2 321
AD10003T AL-920X
OFF
PC
1A089U**
1A07M9**
1A07MB**
1A07MA**
1A089T**
1
2
2
1
5
6
7
8
XA4P
1
2
3
4
1A089V**
OFF
Trunk line for fuse-air sw (N)
(920X)
1A08CF**
1G027U**
LED Module Assy.
SM2P(Black)
SM2P(Black)
LED module 1
LED module 2
Black
Black/White
Brown
Brown/White
Sensor power input
Sensor output
GND
Yellow
Green
Blue
LED Sensor PCB.
(1G0280**)
Head Section
York Section
Red
Orange
(VR) Intensity
adjustment
Intensity adjustment
Volume Section
CN1
JST
PH4P
Display LED PCB.(DL-900)
DC5V output
VR input
(1G027Z**)
DC5V power input 1
Display LED input
Red
Orange
Gray
Purple
VR output
DC5V power input 2
Trunk line for LED sensor PCB
Yellow
Green
Blue
Yellow
Green
Blue
Black
Black/White
Brown
Brown/White
Black
Black/White
Brown
Brown/White
Trunk line for LED module(Head)
Yellow
Green
Blue
Gray
Purple
Red
Orange
Sensor power
output
Sensor input
DC5V power output 2
Display LED output
DC5V power
output 1
VR input
GND
Power LED
Sensor Signal LED
LED2:Yellow
LED1:Green
Manual SW for
operation test
VR lower limit
setting LED Light Control PCB.
(1G02A0**)
PWM output
DC5V
Power input
+-
White
Black
Light Blue
Pink
Bright Green
Black
White
Green
Blue
Purple
Gray
Bright Green
Pink
Light Blue
Lead wire line for S/M select sw
(with sw.)
Ferrite
Four turns
Inside arm lead wire
(AL-920Q)
LED output A1
LED output A2
LED output K1
LED output K2
Black
Black/White
Brown
Brown/White
Brown
Red
Orange
Yellow
Green
Blue
Purple
Gray
Brown
Red
Orange
Yellow
Green
Blue
Purple
Gray
power pcb. signal line
(AL-920Q)
LED Light Power PCB.
(DL-900) (1G028U**)
Light Blue
Brown
Green/Yellow
2-Fuse
250V/0.8A(T)
Remarks
Connector Symbol
SM ... SM Connector
XA ... XA Connector
XM ... XM Connector
Plug
The side with black dot
has male pins
Receptacle
Black dot
Brown
Blue
Brown
Air Switch
Blue Blue
Brown
AC120V
Power Input
Noise filter section
(AL-905)
Green/Yellow
Earth line (701M)
Power supply cable 1000L
Earth line for power PCB.
Green
Trunk line for
air sw - power pcb.
DC5V
Power output
+
-
GND
PWM input
Trunk line for AL-920X
(inside duct hose)
Switch box Section
Power supply box Section
Setting condition
Transition time to Composite mode (by a sensor)
O: 1 second, On: 2 seconds
Combining dental unit
O: Clair unit, On: CP-One plus
Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).
Test mode ( Always OFF)
O: Normal operation, On: Test operation
Default
setting
Setting condition
Sensor activation setting
O: Activate when a hand goes away, On: Activate when a hand comes in.
6 Includes Composite Mode
O:Yes, On: No
Speed setting of communication line
O: 4800bps, On: 2400bps
LED blink setting of Composite Mode
O: Slow blinking, On: Rapid blinking
PC side: Clair Unit, 232 side: CP-One plus
PC side: Clair Unit, 232 side: CP-One plus
Default
setting
Wake-up brightness setting from light o condition.
O : 1. Composite Mode when a light is turned on by using a sensor.
: 2. Keeps on getting on/o signal from dr table, light stays in composite mode.
On : 1. Regular Mode when a light is turned on by using a sensor.
: 2. Keeps on getting on/o signal from dr table, light goes into regular mode.
- 4 -
- 5 -
4-2. Installation Instructions
* All necessary parts are included in the box.
•M3 x 6 Painted Screw ......... 2pcs.
•M4 x 10 Painted Screw ....... 2pcs.
•Yoke Cover .......................... 1pce.
1) Install the light head to the balance arm
with M4 x 10 painted screws.
2) Connect the wire harness
3P connector : yellow / green / blue
4P connector : black / black & white / brown /
brown & white
Same color to be met at each side of connector
4P connector : red / orange / purple / gray
connec to LED Light display PCB of yoke cover.
3) Attach the yoke cover with M3 x 6 painted screws.
Dimentsion (AL-911)
4-3/16” (106)
11-9/16” (294)28-1/4” (718)
3-7/8” (98)
2-7/16” (62)
26-13/16” (681)
25-7/16” (646)
9-3/8” (238.5)
10-7/16” (265)
35-11/16” (906)
8-7/16” (214.5)1-13/16 (46.5)20-7/8” (530)
4-1/2” (115)
4-15/16” (126)
2-1/8” (54) 23-3/16” (588.5)
1-11/16” (42.7)
2-11/16(69)
1-11/16” (43)
1-3/4” (45) 8-1/4” (210)
5-3/16” (132)
29º
151º
40º
40º
130º
15º
Inch (mm)
90º
90º
3P Connector
4P Connector
Yoke Cover
LED Light
Display PCB.
4P Connector
M3 X 6
Painted Screw
INSTALLATION INSTRUCTIONS
[4] UNIT MOUNT TYPE (AL-901)
4-1. Dimensions
[5] CEILING MOUNT TYPE (AL-902)
5-1. Dimensions
(1) Power Supply Cable
(2) Mounting Plate
(3) Leveling Nut
(4) Washer
(5) Nut
(6) Ceiling Flange
(7) Socket Screw for Flange
(8) Suspension Tube
(9) Roll Pin
(10) Socket Screw for Arm
(11) Flange Cover
(12) Cover Ring
(13) Socket Screw for Ring
(14) Suspension Tube of Arm
5-2. Installation Instructions
1) Secure mounting plate to the ceiling.
2) Route the power supply through the center of the mounting plate.
3) Install the leveling nuts between the mounting plate and the ceiling ange.
4) Install the ceiling ange to the mounting plate with washers and nuts supplied.
5) Insert the suspension tube into the ceiling ange and secure it with roll pin and set screws supplied.
6) Be sure the suspension tube is plumb.
7) Slide the ange cover and ange cover ring (at side up) over the suspension tube and secure them
about half way up the tube. Use only one set screw as you will be moving this on nal installation.
8) Install the light assembly to the suspension tube running the 3 wire cord up through the tube to
the ceiling ange. Secure it with 4 Allen set screws.
9) Connect the incoming power to the 3 wire cord from the light assembly. Be sure to follow the local
electrical codes.
10) Test the light for proper operation.
11) Reposition the ange cover and secure it with the ange cover ring - Secure all set screws.
4-1/2” (115)
5-3/16” (132)
29º
151º
20-7/8” (530)
35-11/16” (906)
8-7/16” (214.5)1-13/16 (46.5)
4-15/16” (126)
2-1/8” (54)
1-11/16” (43)
1-3/4” (45)
8-1/4” (210)
28-1/4” (718)
3-7/8” (98)
2-7/16” (62)
23-3/16” (588.5)
1-11/16” (42.7)
2-11/16(69)
11-9/16” (294)
40º
40º
4-3/16” (106)
26-13/16” (681)
25-7/16” (646)
9-3/8” (238.5)
130º
15º
10-7/16” (265)
Dimension (AL-912)
Inch(mm)
90º
90º
5
10
8
7
3
4
2
9
11
13
1
12
14
6
- 6 -
FULL-SIZE MOUNTING TEMPLATE
6"-1/16 (REF)
4"-9/32 (REF)
6"-15/32 (REF)
7/16"
Mounting Holes
- 7 -
[6] TRACK MOUNT LIGHT (AL-905)
6-1. Dimensions
6-2. Ceiling Preparation
For safety in operation as well as stability of the light source, the importance of proper ceiling
structure cannot be overemphasized. In general, a ceiling structure capable of supporting 200 lb.
dead weight is required.
A) In conventional ceilings with joists perpendicular to the center line of the light, attach the pallet
by at least 6 - 5/16 x 3" lag screws. Suitable holes are provided in pallet for most installations,
utilizing 16" or 12" cc ceiling joists. For other spacings or locations, additional holes can be cut
in pallet. (SEE FIGURE 1.)
IMPORTANT:Locate transformer end of track at headrest end of chair. - Not legrest.
B) For conventional ceilings with joists parallel to the center line of the light, cross blocks must be
installed in 3 places to allow mounting with at least 6 - 5/16 x 3" lag screws. (SEE FIGURE 2.)
C) For suspended ceilings, appropriate rigid structure must be attached to the ceiling framework to
provide 200 lb. dead weight capacity. (SEE FIGURE 3.)
Electrical
Feed Opening
Transformer End Used for 24" Center
to Center Joists
Used for 16" Cente
r
to Center Joists
5/16 x 3 Lag Bolts (6)
FIGURE 1
4-3/16” (106) 9-3/8” (238.5)
25-3/8” (644)
29-3/4” (756)
15” (380)
for 2400 mm ceiling height
39.5” (1000)
for 3000 mm ceiling height
Dimension (AL-915)
Inch (mm)
77-9/16” (1970)
57-1/16” (1450)
8-15/16” (227)
40°
35°
4-5/16” (110)
260º
90º
90º
10-7/16” (265)
130º
15º
94-1/2” (2400) - MAX 118” (3000)
- 8 -
Crossblocks 3 Places
24" Center to Center
CEILING PREPARATION
FIGURE 3
FIGURE 2
- 9 -
6-3. Electrical Preparation
Refer to FIGURE 4 for the location of electrical feed opening in pallet, provide 3 wire, 120V, 60Hz
circuit (15 amp. fuse or breaker) through exible conduit with enough slack to protrude at least 2"
below the pallet when installed. Terminate the conduit with 1/2" body box connector suitable for
mounting through 3/16 thickness. A readily accessible shut-off switch for this circuit is recom-
mended. Use wiring suitable for 90˚C service.
Clamp (Factory
Installed on Wire)
Install Rubber
Bumpers after
Trolley
Connector
Green/Yellow
Brown
Light Blue
Transformer
Box
Electrical Feed
Plastic
Wire Clip
Rubber
Bumpers
Pulley End Cap
Terminal Block
To Trolley
Z Clip
(Holds Bottom Cover)
6-4. Installation Instructions
1) Lead out the power supply cable from the ceiling where the track light is mounted.
2) Run the power supply cable through the pallet and mount the pallet.
3) Place track against the pallet and slightly engage two mounting bolts at the end opposite to the
electrical opening.
4) Allowing the free end to hang down slightly for access, install the conduit box connector
to the track.
5) Finish bolting the track securely to the pallet.
6) Connect the wires from the feed to the terminal block.
7) Slide the trolley onto the track (end near electrical opening) with the arrow on the trolley
oriented toward the pulley on the track.
8) Carefully guide the wire from the trolley, around the spring-loaded pulley and back toward the
end of track.
9) Attach retainer clamp to small screw in track. Clip the free end of the trolley wire into the plastic
clip near end.
10) Install rubber bumpers at the end of the track in the holes provided.
6"-5/16
4"-1/4 24" 8" 16"
65"-1/4
11/16"
3"-5/85"
1"-5/8 DIA (Electrical
Feed Opening)
3/8" DIA HOLE
1" DIA C'Bore (8Holes)
Head of
Chair
FIGURE 4
- 10 -
11) Check operation of the trolley. It is factory
adjusted to provide smooth effortless travel,
without play; however rollers can be
readjusted if necessary. Loosen the set screw
and adjust the socket cap screw to vary roller
clearance.
12) Unpack the transformer / housing assembly and mount it to the track with screws provided.
13) Attach the pigtail leads to the corresponding power line wires at the terminal block. Retain the
wires under the plastic clip.
14) Connect the plug-in connector to the trolley wire.
15) Carefully slide bottom cover onto the track from free end. Be sure to engage lip onto Z bracket.
16) Install the end-cap with the screws provided.
17) Slide the trolley back and forth, checking for binding or rubbing.
18) Conrm that the swing arm is properly adjusted to stay where it is placed. If necessary, move
the head up or down to expose the appropriate cross drilled nut and adjust with the tool
provided.
19) Turn on power and check electrical operation of the light.
(1) Power supply cable
(2) Pallet
(3) Track
(4) End-cup
(5) Trolley
(6) Power Supply Box
(7) Light Assembly
(8) Bottom Cover
(9) Rubber bumper
(10) Screw with plain washer &
spring washer M4x15(2 pcs)
(11) Hex Head Bolt M8x25(6 pcs)
(12) Spring Washer M8 (6 pcs)
Trolley
Adjustment
Screw
Rollers
Set Screw
1
2
3
4
12
8
11
9
6
5
10
7
DSL
This bracket is on the
rear side of the cover
- 11 -
[7] SWING MOUNT LIGHT (AL-920X)
Wiring diagram and installation instractions , See the section in Dental Unit installation manual.
[8] OPERATING INSTRUCTIONS
8-1. Major Parts Identication
8-2. Main Switch
Turn on the main switch to the side marked
with ' I ' .
Power on : ' I ' Mark
Power off : ' ' Mark
8-3. Mode Selection Switch
Switching modes can be changed by this switch.
This switch is located on power supply box.
Sensor : Touch-less ON/OFF and composite mode
Manual : Manual Mode (ON only)
8-4. Touch-less Switch
The light can be turned on/off with a touch-less
sensor switch. The intensities are regular operation
mode and composite mode.
8-4-1. Conrmation of mode selection switch
Make sure that the mode selection switch is at
sensor mode.
8-4-2. Turning on/off
The touch-less switch has a sensor. The sensor
activates within the distance of 2-1/2" from the
surface. Let your hand pass by within 2-1/2" from
the touch-less sensor to turn on the light.
Let your hand pass by again to turn off.
(1) LED Light Head
(2) Sensor Switch
(3) Intensity Control Volume
(4) Balance Arm
(5) Swing Arm
(6) Power Supply Box
1
2
3
4
5
6
Unit & Ceiling Type
Track Type
Main Switch
Fuse
Mode Selection
Switch
Main Switch
Mode Selection
Switch
Fuse
LED Display
Intensity Volume Control
Touch-less
Sensor Switch
Active distance
within 2-1/2”
- 12 -
[9] ADJUSTING TENSION of BALANCE ARM
9-1. Adjustment of the tension of the balance arm
Position the angle of the balance arm so the tension adjustment nut becomes visible
just under slot A.
Turn the nut and adjust the tension with the adjustment bar supplied with the light.
When the light head tends to go up, turn the nut to + direction.
When the light head tends to go down, turn the nut to – direction.
Direction of rotation of the nut
Adjustment Bar
Slot A (for tension)
Slot B (for angle)
Hole C (Socket Screw)
Low High
LED Display
Intensity Control
Volume
8-5. Selection of intensity for normal treatment mode
LED display under yoke turns green on at regular
operation mode.
By turning intensity control volume, you can adjust
intensity steplessly between 4000 - 32000 Lux.
Note: If light intensity is set below 510 FTC and in composite mode,
light will Flash briey when exiting composite mode.
This is a normal condition indicating return to standard mode.
8-4-3. Switching to the composite mode
During normal treatment mode, while the light is
on, place and hold your hand within 2-1/2" from the
touch-less sensor for 2 seconds. The light intensity
will be automatically reduced to the composite mode
which has intensity of 5500 lux.
LED display under yoke blinks green on at composite
mode.
To switch back to the normal treatment mode, place
your hand by the touch-less sensor 2 seconds again.
Note: by placing your hand for 2 seconds when the light is
off. The light does not lit in the composite mode,
but lit in normal treatment mode. Please make sure
that the light is on before lighting in composite mode.
INTENSITY
COMPOSITE
Mode 5500 Lux Blink
LED Display
- 13 -
9-2 Adjustment of the angle of the light head
3) After adjustment is done, re-tighten the socket screw.
Note : Unless this socket screw is re-tightened, the angle of the head will be changed during use.
1) Use a 2mm hex key wrench to loosen socket screw in front of Hole C.
2) Position the angle of the balance arm so the head angle adjustment nut becomes visible just under
the slot B. Turn the nut and adjust the tension with the adjustment bar supplied with the light.
[10] CLEANING,MAINTENANCE PARTS & DISPOSAL
10-1. Cleaning
Allow light to cool prior to cleaning.
Use a soft cloth or cotton only to gently clean surfaces. Use of other materials can scratch and
damage surfaces. Covers can be cleaned with a soft cloth or cotton moistened with alcohol.
The reector can be cleaned with a soft and dry cloth or cotton with extreme care.
10-2. Maintenance Parts
Fuse are maintenance parts.
Period for repair and supplying parts
We will supply parts of the equipment for 10 years, after the manufacturing of this equipment
is discontinued.
10-3. Lifetime
Provided that the recommended and authorized care and maintenance are correctly performed,
the working
lifetime of this equipment is 10 years from the date of initial shipment from the manufacturer.
10-4. Disposal
This is not an infectious device, but prior to disposal make sure that no parts of the device is
infected. Follow the federal, state and local regulations for disposal.
CAUTION
Hole C
When the light head tilts downward,
turn the nut to - direction.
When the light head tilts upward,
turn the nut to + direction.
- 14 -
[11] MAINTENANCE AND INSPECTION
Guide for daily maintenance and inspection (Maintenance and inspection by user)
Management of maintenance and inspection of medical equipment should be implemented by the
user (medical inspection). In case the user does not implement such management, it is permitted
that such management is outsourced to a qualified entity such as a medical equipment repair
company.
For safe use of this product, it is necessary that inspection should be conducted in the specied
frequency on the items described below.
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㼖㼘㼕㼈㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗㻃㼕㼒㼗㼄㼗㼈㻃㻔㻙㻓㼲㻃㼗㼒㻃㼈㼄㼆㼋
㼇㼌㼕㼈㼆㼗㼌㼒㼑㻑
㻯㼌㼊㼋㼗㻃㼋㼈㼄㼇㻃㼕㼒㼗㼄㼗㼈㼖㻃㼉㼕㼈㼈㼏㼜㻑
㻷㼋㼌㼖㻃㼐㼄㼜㻃㼆㼄㼘㼖㼈㻃㼗㼋㼈
㼖㼑㼄㼓㼓㼌㼑㼊㻃㼒㼉㻃㼄㻃㼚㼌㼕㼈㻑
㻦㼄㼏㼏㻃㼆㼘㼖㼗㼒㼐㼈㼕㻃㼖㼈㼕㼙㼌㼆㼈㻑
㻦㼄㼕㼈㻃㼈㼛㼗㼈㼕㼌㼒㼕 㻥㼈㼉㼒㼕㼈㻃㼖㼗㼄㼕㼗 㻦㼋㼈㼐㼌㼆㼄㼏㻃㼄㼑㼇㻃㼇㼌㼕㼗㻃㼒㼑㻃㼗㼋㼈㻃㼓㼕㼒㼇㼘㼆㼗
㼈㼛㼗㼈㼕㼌㼒㼕㻃㼐㼘㼖㼗㻃㼅㼈㻃㼆㼏㼈㼄㼑㼈㼇㻑
㻧㼌㼖㼆㼒㼏㼒㼕㼄㼗㼌㼒㼑㻃㼄㼑㼇
㼇㼈㼗㼈㼕㼌㼒㼕㼄㼗㼌㼒㼑㻃㼗㼒㻃㼗㼋㼈
㼈㼛㼗㼈㼕㼌㼒㼕㻏㻃㼄㼑㼇㻃㼆㼒㼕㼕㼒㼖㼌㼒㼑㻃㼄㼑㼇
㼕㼘㼖㼗㼌㼑㼊㻃㼗㼒㻃㼐㼈㼗㼄㼏㼏㼌㼆
㼆㼒㼐㼓㼒㼑㼈㼑㼗㼖㻃㼐㼄㼜㻃㼄㼕㼌㼖㼈㻑
㻨㼛㼈㼆㼘㼗㼈㼖㻃㼚㼌㼓㼌㼑㼊㻃㼌㼑
㼄㼆㼆㼒㼕㼇㼄㼑㼆㼈㻃㼚㼌㼗㼋
㻅㻦㼏㼈㼄㼑㼌㼑㼊
㻬㼑㼖㼗㼕㼘㼆㼗㼌㼒㼑㼖㻅
㻲㼗㼋㼈㼕㻃㻔 㻲㼑㼆㼈㻃㼈㼙㼈㼕㼜
㼚㼈㼈㼎
㻰㼄㼎㼈㻃㼖㼘㼕㼈㻃㼗㼋㼄㼗㻃㼑㼒㻃㼄㼅㼑㼒㼕㼐㼄㼏㻃㼑㼒㼌㼖㼈
㼒㼆㼆㼘㼕㼖㻃㼚㼋㼈㼑㻃㼗㼋㼈㻃㼓㼕㼒㼇㼘㼆㼗㻃㼌㼖㻃㼒㼓㼈㼕㼄㼗㼈㼇㻑
㻯㼌㼊㼋㼗㻃㼐㼄㼜㻃㼑㼒㼗㻃㼉㼘㼑㼆㼗㼌㼒㼑
㼕㼌㼊㼋㼗㻑
㻷㼘㼕㼑㻃㼒㼉㼉㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗㻑㻃㻦㼄㼏㼏
㼆㼘㼖㼗㼒㼐㼈㼕㻃㼖㼈㼕㼙㼌㼆㼈㻑
㻲㼗㼋㼈㼕㻃㻕 㻃
㻬㼉㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗㻃㼋㼄㼖㻃㼑㼒㼗㻃㼅㼈㼈㼑㻃㼘㼖㼈㼇㻃㼉㼒㼕㻃㼄
㼏㼒㼑㼊㻃㼗㼌㼐㼈㻏㻃㼐㼄㼎㼈㻃㼖㼘㼕㼈㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗
㼉㼘㼑㼆㼗㼌㼒㼑㼖㻃㼆㼒㼕㼕㼈㼆㼗㼏㼜㻃㼄㼑㼇㻃㼖㼄㼉㼈㼏㼜㻑
㻬㼉㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗
㼐㼄㼏㼉㼘㼑㼆㼗㼌㼒㼑㼖㻏㻃㼆㼄㼏㼏
㼆㼘㼖㼗㼒㼐㼈㼕㻃㼖㼈㼕㼙㼌㼆㼈㻑
㻕
㻖
㻗
㻘
㻙
㻚
㻛
㻜
㻔㻓
㻔㻔
- 15 -
BELMONT EQUIPMENT, Division of Takara Belmont USA, Inc.
101 Belmont Drive Somerset, New Jersey 08873 U.S.A. TEL.:(732) 469-5000 / (800) 223-1192 Fax.:(732)356-1035
TAKARA CO, CANADA LTD.
2076 S. Sheridan Way, Mississauga, Ont., L5J2M4, Can. TEL.:(905) 822-2755 Fax.:(905)822-6203
TAKARA BELMONT CORPORATION (Manufacturer)
1-1, 2-Chome, Higashi-shinsaibashi,Chuo-ku,Osaka,Japan TEL.: 81-6-6213-5945 FAX.: 81-6-6212-3680
Printed in Japan 2011-06
Book No. 1E02FAB0
R
NOTE
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