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Mitsubishi Electric MR-MC200/MR-MC300 Series Position Board User manual

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MR-MC200/MR-MC300 Series
Position Board
User's Manual (Details)
-MR-MC210
-MR-MC211
-MR-MC220U3
-MR-MC220U6
-MR-MC240
-MR-MC241
-MR-MC341
A - 1
SAFETY PRECAUTIONS
(Please read these instructions before using this equipment.)
Before using this product, please read this manual and the relevant manuals introduced in this manual
carefully and pay full attention to safety to handle the product correctly.
These precautions apply only to this product.
In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
DANGER
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
CAUTION
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury or
physical damage.
Depending on circumstances, procedures indicated by
CAUTION may also be linked to serious
results.
In any case, it is important to follow the directions for usage.
Please save this manual to make it accessible when required and always forward it to the end user.
A - 2
For Safe Operations
1. Prevention of electric shocks
DANGER
Never open the front case or terminal covers of the servo amplifier while the power is ON or the
unit is running, as this may lead to electric shocks.
Never run the unit with the front case or terminal cover of the servo amplifier removed. The high
voltage terminal and charged sections will be exposed and may lead to electric shocks.
Never open the front case or terminal cover of the servo amplifier at times other than wiring work
or periodic inspections even if the power is OFF. The insides of the position board and servo
amplifier are charged and may lead to electric shocks.
Completely turn off the externally supplied power used in the system before mounting or
removing the position board, performing wiring work, or inspections. Failing to do so may lead to
electric shocks.
When performing wiring work or inspections, turn the power OFF, wait at least ten minutes, and
then check the voltage with a tester, etc. Failing to do so may lead to electric shocks.
Be sure to ground the controller incorporating the position board, servo amplifier and servo
motor. (Ground resistance : 100
or less) Do not ground commonly with other devices.
The wiring work and inspections must be done by a qualified technician.
Wire the units after installing the position board, servo amplifier and servo motor. Failing to do so
may lead to electric shocks or damage.
Never operate the switches with wet hands, as this may lead to electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this
may lead to electric shocks.
Do not touch the position board, servo amplifier or servo motor terminal blocks while the power is
ON, as this may lead to electric shocks.
Do not touch the built-in power supply, built-in grounding or signal wires of the position board
and servo amplifier, as this may lead to electric shocks.
2. For fire prevention
CAUTION
Install the position board, servo amplifier, servo motor and regenerative resistor on incombustible.
Installing them directly or close to combustibles will lead to fire.
If a fault occurs in the position board or servo amplifier, shut the power OFF at the servo
amplifier’s power source. If a large current continues to flow, fire may occur.
When using a regenerative resistor, shut the power OFF with an error signal. The regenerative
resistor may abnormally overheat due to a fault in the regenerative transistor, etc., and may lead
to fire.
Always take heat measures such as flame proofing for the inside of the control panel where the
servo amplifier or regenerative resistor is installed and for the wires used. Failing to do so may
lead to fire.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this
may lead to fire.
A - 3
3. For injury prevention
CAUTION
Do not apply a voltage other than that specified in this manual and the instruction manual of the
product you are using on any terminal.
Doing so may lead to destruction or damage.
Do not mistake the terminal connections, as this may lead to destruction or damage.
Do not mistake the polarity ( + / - ), as this may lead to destruction or damage.
Do not touch the heat radiating fins of position board or servo amplifier, regenerative resistor and
servo motor, etc., while the power is ON and for a short time after the power is turned OFF. In this
timing, these parts become very hot and may lead to burns.
Always turn the power OFF before touching the servo motor shaft or coupled machines, as these
parts may lead to injuries.
Do not go near the machine during test operations or during operations such as teaching.
Doing so may lead to injuries.
4. Various precautions
Strictly observe the following precautions.
Mistaken handling of the unit may lead to faults, injuries or electric shocks.
(1) System structure
CAUTION
Always install a leakage breaker on the controller incorporating the position board and servo
amplifier power source.
If installation of an electromagnetic contactor for power shut off during an error, etc., is specified in
the instruction manual for the servo amplifier, etc., always install the electromagnetic contactor.
Install the emergency stop circuit externally so that the operation can be stopped immediately and
the power shut off.
Use the position board, servo amplifier, servo motor and regenerative resistor with the correct
combinations listed in the instruction manual. Other combinations may lead to fire or faults.
If safety standards (ex., robot safety rules, etc.,) apply to the system using the position board,
servo amplifier and servo motor, make sure that the safety standards are satisfied.
Construct a safety circuit externally of the position board or servo amplifier if the abnormal
operation of the position board or servo amplifier differ from the safety directive operation in the
system.
In systems where coasting of the servo motor will be a problem during the forced stop, emergency
stop, servo OFF or power supply OFF, use dynamic brakes.
Make sure that the system considers the coasting amount even when using dynamic brakes.
In systems where perpendicular shaft dropping may be a problem during the forced stop,
emergency stop, servo OFF or power supply OFF, use both dynamic brakes and electromagnetic
brakes.
A - 4
CAUTION
The dynamic brakes must be used only on errors that cause the forced stop, emergency stop, or
servo OFF. These brakes must not be used for normal braking.
The brakes (electromagnetic brakes) assembled into the servo motor are for holding applications,
and must not be used for normal braking.
The system must have a mechanical allowance so that the machine itself can stop even if the
stroke limits switch is passed through at the max. speed.
Use wires and cables that have a wire diameter, heat resistance and bending resistance
compatible with the system.
Use wires and cables within the length of the range described in the instruction manual.
The ratings and characteristics of the parts (other than position board, servo amplifier and servo
motor) used in a system must be compatible with the position board, servo amplifier and servo
motor.
Install a cover on the shaft so that the rotary parts of the servo motor are not touched during
operation.
There may be some cases where holding by the electromagnetic brakes is not possible due to the
life or mechanical structure (when the ball screw and servomotor are connected with a timing belt,
etc.). Install a stopping device to ensure safety on the machine side.
(2) Parameter settings and programming
CAUTION
Set the parameter values to those that are compatible with the position board, servo amplifier,
servo motor and regenerative resistor model and the system application. The protective functions
may not function if the settings are incorrect.
The regenerative resistor model and capacity parameters must be set to values that conform to
the operation mode and servo amplifier. The protective functions may not function if the settings
are incorrect.
Set the mechanical brake output and dynamic brake output validity parameters to values that are
compatible with the system application. The protective functions may not function if the settings
are incorrect.
Set the stroke limit input validity parameter to a value that is compatible with the system
application. The protective functions may not function if the setting is incorrect.
Set the servo motor encoder type (increment, absolute position type, etc.) parameter to a value
that is compatible with the system application. The protective functions may not function if the
setting is incorrect.
Set the servo motor capacity and type (standard, low-inertia, flat, etc.) parameter to values that
are compatible with the system application. The protective functions may not function if the
settings are incorrect.
Set the servo amplifier capacity and type parameters to values that are compatible with the
system application. The protective functions may not function if the settings are incorrect.
Use the program commands for the program with the conditions specified in the instruction
manual.
A - 5
(3) Transportation and installation
CAUTION
Transport the product with the correct method according to the mass.
Use the servo motor suspension bolts only for the transportation of the servo motor. Do not
transport the servo motor with machine installed on it.
Do not stack products past the limit.
When transporting, installing, and removing the position board, never touch the print board
inner part and electronic components. Hold the front panel or edge of the print board.
When transporting the position board or servo amplifier, never hold the connected wires or
cables.
When transporting the servo motor, never hold the cables, shaft or detector.
When transporting the position board or servo amplifier, never hold the front case as it may fall
off.
When transporting, installing or removing the position board or servo amplifier, never hold the
edges.
Install the unit according to the instruction manual in a place where the mass can be withstood.
Do not get on or place heavy objects on the product.
Always observe the installation direction.
Mount the position board to a connector or slot that is compatible with standards, and keep the
designated clearance between the position board and other boards.
Keep the designated clearance between the position board or servo amplifier and control panel
inner surface or the position board and servo amplifier, position board or servo amplifier and
other devices.
Do not install or operate position board, servo amplifiers or servo motors that are damaged or
that have missing parts.
Do not block the intake/outtake ports of the servo amplifier and servo motor with cooling fan.
Do not allow conductive matter such as screw or cutting chips or combustible matter such as oil
enter the position board, servo amplifier or servo motor.
The position board, servo amplifier and servo motor are precision machines, so do not drop or
apply strong impacts on them.
Securely fix the position board, servo amplifier and servo motor to the machine according to the
instruction manual. If the fixing is insufficient, these may come off during operation.
A - 6
CAUTION
Always install the servo motor with reduction gears in the designated direction. Failing to do so
may lead to oil leaks.
Store and use the unit in the following environmental conditions.
Environment
Conditions
Position board/Servo amplifier Servomotor
Ambient
temperature
According to each instruction manual.
0°C to +40°C (With no freezing)
(32°F to +104°F)
Ambient humidity According to each instruction manual.
80% RH or less
(With no dew condensation)
Storage
temperature
According to each instruction manual.
-20°C to +65°C
(-4°F to +149°F)
Atmosphere
Indoors (where not subject to direct sunlight).
No corrosive gases, flammable gases, oil mist or dust must exist
Altitude According to each instruction manual
Vibration According to each instruction manual
When coupling with the synchronous encoder or servo motor shaft end, do not apply impact such
as by hitting with a hammer. Doing so may lead to detector damage.
Do not apply a load larger than the tolerable load onto the synchronous encoder and servo motor
shaft. Doing so may lead to shaft breakage.
When not using for a long time, disconnect the power line from the servo amplifier.
Place the position board and servo amplifier in static electricity preventing vinyl bags and store.
When storing for a long time, please contact with our sales representative.
Also, execute a trial operation.
When fumigants that contain halogen materials such as fluorine, chlorine, bromine, and iodine
are used for disinfecting and protecting wooden packaging from insects, they cause malfunction
when entering our products.
Please take necessary precautions to ensure that remaining materials from fumigant do not
enter our products, or treat packaging with methods other than fumigation (heat method).
Additionally, disinfect and protect wood from insects before packing products.
A - 7
(4) Wiring
CAUTION
Correctly and securely wire the wires. Reconfirm the connections for mistakes and the terminal
screws for tightness after wiring. Failing to do so may lead to run away of the servo motor.
After wiring, install the protective covers such as the terminal covers to the original positions.
Do not install a phase advancing capacitor, surge absorber or radio noise filter (option FR-BIF)
on the output side of the servo amplifier.
Correctly connect the output side (terminal U, V, W) and ground. Incorrect connections will lead
the servo motor to operate abnormally.
Do not connect a commercial power supply to the servo motor, as this may lead to trouble.
Do not mistake the direction of the surge absorbing diode installed on the DC relay for the control
signal output of brake signals, etc. Incorrect installation may lead to signals not being output
when trouble occurs or the protective functions not functioning.
DICOM
RA
Control output
signal
DOCOM
Servo amplifier
24VDC
Control output
signal
DICOM
DOCOM
Servo amplifier
RA
24VDC
For the sink output interface For the source output interface
Do not connect or disconnect the connection cables between each unit or the encoder cable
while the power is ON.
Securely tighten the cable connector fixing screws and fixing mechanisms. Insufficient fixing may
lead to the cables coming off during operation.
Do not bundle the power line or cables.
(5) Trial operation and adjustment
CAUTION
Confirm and adjust the program and each parameter before operation. Unpredictable
movements may occur depending on the machine.
Extreme adjustments and changes may lead to unstable operation, so never make them.
When using the absolute position system function, on starting up, and when the position board
or absolute position motor has been replaced, always perform a home position return.
Before starting test operation, set the parameter speed limit value to the slowest value, and
make sure that operation can be stopped immediately by the forced stop, etc. if a hazardous
state occurs.
A - 8
(6) Usage methods
CAUTION
Immediately turn OFF the power if smoke, abnormal sounds or odors are emitted from the
position board, servo amplifier or servo motor.
Always execute a test operation before starting actual operations after the program or
parameters have been changed or after maintenance and inspection.
Do not attempt to disassemble and repair the units excluding a qualified technician whom our
company recognized.
Do not make any modifications to the unit.
Keep the effect or electromagnetic obstacles to a minimum by installing a noise filter or by using
wire shields, etc. Electromagnetic obstacles may affect the electronic devices used near the
position board or servo amplifier.
When using the CE Mark-compliant equipment, refer to this manual for the position boards and
refer to the corresponding EMC guideline information for the servo amplifiers, inverters and other
equipment.
Use the units with the following conditions.
Item Conditions
Input power According to each instruction manual.
Input frequency According to each instruction manual.
Tolerable momentary power failure According to each instruction manual.
(7) Corrective actions for errors
CAUTION
If an error occurs in the self diagnosis of the position board or servo amplifier, confirm the check
details according to the instruction manual, and restore the operation.
If a dangerous state is predicted in case of a power failure or product failure, use a servo motor
with electromagnetic brakes or install a brake mechanism externally.
Use a double circuit construction so that the electromagnetic brake operation circuit can be
operated by emergency stop signals set externally.
24VDC
B
RA1
EMG
Servo motor
Electromagnetic
brakes
Shut off with the
emergency stop
signal (EMG).
Shut off with servo ON signal OFF,
alarm, electromagnetic brake signal.
If an error occurs, remove the cause, secure the safety and then resume operation after alarm
release.
The unit may suddenly resume operation after a power failure is restored, so do not go near the
machine. (Design the machine so that personal safety can be ensured even if the machine
restarts suddenly.)
A - 9
(8) Maintenance, inspection and part replacement
CAUTION
Perform the daily and periodic inspections according to the instruction manual.
Perform maintenance and inspection after backing up the program and parameters for the
position board and servo amplifier.
Do not place fingers or hands in the clearance when opening or closing any opening.
Periodically replace consumable parts such as batteries according to the instruction manual.
Do not touch the lead sections such as ICs or the connector contacts.
Before touching the position board, always touch grounded metal, etc. to discharge static
electricity from human body. Failure to do so may cause the position board to fail or malfunction.
Do not directly touch the position board's conductive parts and electronic components.
Touching them could cause an operation failure or give damage to the position board.
Do not place the position board or servo amplifier on metal that may cause a power leakage or
wood, plastic or vinyl that may cause static electricity buildup.
Do not perform a megger test (insulation resistance measurement) during inspection.
When replacing the position board or servo amplifier, always set the new position board
settings correctly.
When the position board or absolute value motor has been replaced, carry out a home position
return operation from the user program. Failing to do so may cause position displacement.
After maintenance and inspections are completed, confirm that the position detection of the
absolute position detector function is correct.
Do not drop or impact the battery installed to the module.
Doing so may damage the battery, causing battery liquid to leak in the battery. Do not use the
dropped or impacted battery, but dispose of it.
Do not short circuit, charge, overheat, incinerate or disassemble the batteries.
The electrolytic capacitor will generate gas during a fault, so do not place your face near the
position board or servo amplifier.
The electrolytic capacitor and fan will deteriorate. Periodically replace these to prevent secondary
damage from faults. Replacements can be made by our sales representative.
Lock the control panel and prevent access to those who are not certified to handle or install
electric equipment.
Do not burn or break a position board and servo amplifier. Doing so may cause a toxic gas.
A - 10
(9) About processing of waste
When you discard position board, servo amplifier, a battery (primary battery) and other option articles,
please follow the law of each country (area).
CAUTION
This product is not designed or manufactured to be used in equipment or systems in situations
that can affect or endanger human life.
When considering this product for operation in special applications such as machinery or systems
used in passenger transportation, medical, aerospace, atomic power, electric power, or
submarine repeating applications, please contact your nearest Mitsubishi Electric sales
representative.
Although this product was manufactured under conditions of strict quality control, you are strongly
advised to install safety devices to forestall serious accidents when it is used in facilities where a
breakdown in the product is likely to cause a serious accident.
(10) General cautions
All drawings provided in the instruction manual show the state with the covers and safety
partitions removed to explain detailed sections. When operating the product, always return the
covers and partitions to the designated positions, and operate according to the instruction
manual.
A - 11
REVISIONS
The manual number is given on the bottom left of the back cover.
Print Date Manual Number Revision
Dec., 2013 IB(NA)-0300223-A First edition
Dec., 2014 IB(NA)-0300223-B [Additional model]
MR-MC240, MR-MC241
[Additional function]
Speed-torque control, Mark detection, Continuous operation to torque
control, External forced stop disabled
[Additional correction]
Alarm history, Home position return change while system is running,
High speed monitor position droop, Table map, Log data (event code
list, information for each event), Parameters (servo parameters,
control parameters), Monitor number (operation information), Alarm
number (system alarm, operation alarm), Supplementary explanation
for the use of linear servo system, Supplementary explanation for the
use of SSCNET
compatible servo amplifier, Connector exterior
dimensions
Aug., 2015 IB(NA)-0300223-C [Additional model]
MR-JE-
B
[Additional function]
SSCNET
/H head module connection, transient transmit, hot line
forced stop function, event detection function
[Additional correction]
About manuals, Summary, System configuration, Restriction's by the
software's version, I/O table setting, Point table loop method, I/O
device, Log data (event code list, information for each event), Table
map, Parameters (system parameters, servo parameters, control
parameters, RIO control parameters), Monitor number (servo
information (1), RIO information, RIO control information, system
information), Alarm number (RIO module alarm, operation alarm, RIO
control alarm, system error), Supplementary explanation for the use of
servo amplifier (MR-JE-
B), Supplementary explanation for the use of
SSCNET
compatible servo amplifier (MR-J3(W)- B)
Feb., 2017 IB(NA)-0300223-D [Additional model]
MR-MC220U3, MR-MC220U6
[Additional function]
Sensing module connection
[Additional correction]
For safe operations, Summary, List of specifications of position board,
System configuration, Restriction's by the software's version, Linear
interpolation, Command change, Other axes start, Number of
connectable stations for SSCNET
/H head module, Transient
commands for servo amplifier, Table map (Interpolation group No.
being executed table), Parameters (System parameters, Control
parameters, RIO module parameters, RIO control parameters),
Monitor number (Servo information (2), RIO information), Alarm
number (Servo alarm, RIO module alarm, Operation alarm)
A - 12
Print Date
Manual Number Revision
Mar., 2018 IB(NA)-0300223-E [Additional model]
MR-MC341
[Additional function]
Serial number display, Jerk ratio acceleration/deceleration, Vibration
suppression command filter 1, Sensing module (axis mode)
connection
[Additional correction]
Manual page organization, Summary, General specifications, List of
specifications of position board, System configuration, Checking serial
number, Restrictions by the software's version, Instructions for wiring,
Wiring of connector, Summary of operational functions, Interpolation
operation, High-speed update of monitor data, Table map (system
information, Axis data (Sensing module (axis mode)), Parameters
(System parameters, Control parameters, RIO control parameters),
Monitor number (System information), Alarm number (System alarm,
Operation alarm, System error), Supplementary explanation for the
use of multiple-axis servo amplifier (MR-J4W
- B), Supplementary
explanation for the use of (MR-JE-
B(F)), Open source software
Sep., 2018 IB(NA)-0300223-F [Additional function]
Circular interpolation, Proximity pass function
[Additional correction]
Features, List of specifications of position board, Name of parts for
position board MR-MC3
, Configuration register (PCI Express bus
compatible position board), Restrictions by the software's version,
Sampling specification list, MR-MC3
table, Parameters (Control
parameters), Alarm number (Operation alarm), Standards relevant to
the EMC directive, Position board MR-MC341 exterior dimensions
Dec., 2018 IB(NA)-0300223-G [Additional correction]
PCI Express bus specifications, Axis No. assignment
Japanese Manual Number IB(NA)-0300222
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent
licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property
rights which may occur as a result of using the contents noted in this manual.
© 2013 MITSUBISHI ELECTRIC CORPORATION
A - 13
INTRODUCTION
Thank you for choosing the Mitsubishi Electric position board MR-MC210/MR-MC211/MR-MC220U3
/MR-MC220U6/MR-MC240/MR-MC241/MR-MC341.
Before using the equipment, please read this manual carefully to develop full familiarity with the functions
and performance of the position board you have purchased, so as to ensure correct use.
CONTENTS
Safety Precautions ......................................................................................................................................... A- 1
Revisions ........................................................................................................................................................A-11
Contents .........................................................................................................................................................A-13
About Manuals ................................................................................................................................................A-25
Manual Page Organization ............................................................................................................................A-26
1. SUMMARY 1- 1 to 1-30
1.1 Summary .................................................................................................................................................. 1- 1
1.1.1 Position board MR-MC2
............................................................................................................. 1- 3
1.1.2 Position board MR-MC3
............................................................................................................. 1- 5
1.2 Features.................................................................................................................................................... 1- 7
1.3 Specifications ........................................................................................................................................... 1-10
1.3.1 General specifications ....................................................................................................................... 1-10
1.3.2 List of specifications of position board .............................................................................................. 1-11
1.3.3 Bus specifications .............................................................................................................................. 1-14
1.4 Name of each section .............................................................................................................................. 1-15
1.4.1 Name of parts for position board MR-MC2
................................................................................ 1-15
1.4.2 Name of parts for position board MR-MC3
................................................................................ 1-20
1.5 Bus interface ............................................................................................................................................. 1-22
1.5.1 Configuration register ........................................................................................................................ 1-22
1.5.2 Dual port memory map...................................................................................................................... 1-26
1.5.3 Board information .............................................................................................................................. 1-27
1.6 SSCNET
cables .................................................................................................................................... 1-29
1.7 Forced stop input terminal ....................................................................................................................... 1-30
2. SYSTEM CONFIGURATION 2- 1 to 2-10
2.1 Position board MR-MC2 system configuration ................................................................................. 2- 1
2.1.1 MR-MC210/MR-MC211 system configuration ................................................................................. 2 - 1
2.1.2 MR-MC220U3/MR-MC220U6 system configuration ........................................................................ 2- 2
2.1.3 MR-MC240/MR-MC241 system configuration ................................................................................. 2 - 3
2.2 Position board MR-MC3
system configuration ................................................................................. 2- 4
2.2.1 MR-MC341 system configuration ..................................................................................................... 2- 4
2.3 System configuration equipment ............................................................................................................. 2- 5
2.4 Checking serial number and operating system software version ........................................................... 2- 7
2.4.1 Checking serial number .................................................................................................................... 2- 7
2.4.2 Checking software version ................................................................................................................ 2- 8
2.5 Restrictions by the software's version ..................................................................................................... 2- 9
A - 14
3. INSTALLATION AND WIRING 3- 1 to 3- 8
3.1 Board installation ...................................................................................................................................... 3- 1
3.1.1 Instructions for handling .................................................................................................................... 3- 1
3.1.2 Installation environment .................................................................................................................... 3- 1
3.2 Connection and disconnection of cable................................................................................................... 3- 2
3.2.1 SSCNET
cable ............................................................................................................................... 3- 2
3.2.2 Forced stop input cable ..................................................................................................................... 3- 6
3.3 Wiring ........................................................................................................................................................ 3- 7
3.3.1 Instructions for wiring ........................................................................................................................ 3- 7
3.3.2 Wiring of connector ........................................................................................................................... 3- 7
4. SYSTEM STARTUP 4- 1 to 4-20
4.1 Startup procedures ................................................................................................................................... 4- 1
4.2 Check of wiring and ambient environment .............................................................................................. 4- 2
4.3 Position board setting ............................................................................................................................... 4- 2
4.4 Servo amplifier setting .............................................................................................................................. 4 - 3
4.5 Parameter setting ..................................................................................................................................... 4- 5
4.5.1 Parameter initialization ...................................................................................................................... 4- 5
4.5.2 System option 1 setting ..................................................................................................................... 4- 6
4.5.3 System option 2 setting ..................................................................................................................... 4- 8
4.5.4 I/O table setting ................................................................................................................................. 4- 9
4.5.5 Control option 1 setting ..................................................................................................................... 4-10
4.5.6 Axis No. assignment.......................................................................................................................... 4-11
4.5.7 Sensor input option setting................................................................................................................ 4-14
4.5.8 Vendor ID and type code setting ...................................................................................................... 4-18
4.6 System startup processing ...................................................................................................................... 4-19
5. OPERATIONAL FUNCTIONS 5- 1 to 5-72
5.1 Summary .................................................................................................................................................. 5- 1
5.1.1 Interface ............................................................................................................................................. 5- 1
5.1.2 Precautions ........................................................................................................................................ 5- 6
5.1.3 Maximum No. of simultaneous start axes ........................................................................................ 5- 7
5.2 JOG operation .......................................................................................................................................... 5- 8
5.2.1 Summary ........................................................................................................................................... 5- 8
5.2.2 Start operation method ...................................................................................................................... 5- 8
5.2.3 Resuming operation .......................................................................................................................... 5- 9
5.3 Incremental feed ....................................................................................................................................... 5-10
5.3.1 Summary ........................................................................................................................................... 5-10
5.3.2 Start operation method ...................................................................................................................... 5-11
5.4 Automatic operation ................................................................................................................................. 5-12
5.4.1 Summary ........................................................................................................................................... 5-12
5.4.2 Start operation method ...................................................................................................................... 5-14
5.4.3 Auxiliary command ............................................................................................................................ 5-15
5.4.4 Other axes start specification ............................................................................................................ 5-21
5.4.5 S-curve ratio ...................................................................................................................................... 5-22
5.4.6 Point table loop method .................................................................................................................... 5-22
5.4.7 Acceleration/deceleration data ......................................................................................................... 5-26
A - 15
5.4.8 Auxiliary command 2 ......................................................................................................................... 5-26
5.5 Interpolation operation ............................................................................................................................. 5-27
5.5.1 Summary ........................................................................................................................................... 5-27
5.5.2 Proximity pass function ..................................................................................................................... 5-28
5.6 Linear interpolation ................................................................................................................................... 5-30
5.6.1 Summary ........................................................................................................................................... 5-30
5.6.2 Settings .............................................................................................................................................. 5-33
5.6.3 Start operation method ...................................................................................................................... 5-36
5.6.4 Processing for exceeding speed limit for each axis ......................................................................... 5-37
5.6.5 Restrictions ........................................................................................................................................ 5-39
5.7 Circular interpolation ................................................................................................................................ 5-40
5.7.1 Summary ........................................................................................................................................... 5-40
5.7.2 Settings .............................................................................................................................................. 5-41
5.7.3 Group settings ................................................................................................................................... 5-44
5.7.4 Auxiliary point-specified 2-axis circular interpolation control ........................................................... 5-46
5.7.5 Central point-specified 2-axis circular interpolation control ............................................................. 5-48
5.7.6 Start operation method ...................................................................................................................... 5-52
5.7.7 Exceeding speed limits for each axis ............................................................................................... 5-53
5.7.8 Restrictions ........................................................................................................................................ 5-53
5.8 Home position return ................................................................................................................................ 5-55
5.8.1 Summary ........................................................................................................................................... 5-55
5.8.2 Home position return method ........................................................................................................... 5-57
5.8.3 Start operation method ...................................................................................................................... 5-58
5.8.4 Home position return using a dog method ....................................................................................... 5-59
5.8.5 Home position return using a data set method ................................................................................ 5-61
5.8.6 Home position return using a stopper method ................................................................................. 5-61
5.8.7 Home position return using a dog cradle method ............................................................................ 5-62
5.8.8 Home position return using a limit switch combined method........................................................... 5-64
5.8.9 Home position return using a limit switch front end method ............................................................ 5-64
5.8.10 Home position return using a dog front end method ...................................................................... 5-65
5.8.11 Home position return using a Z-phase detection method .............................................................. 5-67
5.8.12 Home position return using a scale home position signal detection method ................................ 5-70
5.8.13 Home position return using a scale home position signal detection method 2 ............................. 5-71
5.9 Home position reset function (data set function) ..................................................................................... 5-72
6. APPLICATION FUNCTIONS 6- 1 to 6-236
6.1 Command units ........................................................................................................................................ 6- 1
6.1.1 Position command unit - electronic gear .......................................................................................... 6- 1
6.1.2 Settings .............................................................................................................................................. 6- 2
6.1.3 Setting example of electronic gears ................................................................................................. 6- 3
6.1.4 Restrictions ........................................................................................................................................ 6- 3
6.2 Speed unit ................................................................................................................................................ 6- 4
6.2.1 Settings .............................................................................................................................................. 6- 4
6.2.2 Setting example of speed units ......................................................................................................... 6- 4
6.2.3 Speed limit ......................................................................................................................................... 6- 5
6.3 Acceleration/deceleration ......................................................................................................................... 6- 6
6.3.1 Linear acceleration/deceleration ....................................................................................................... 6- 7
6.3.2 Smoothing filter .................................................................................................................................. 6- 8
6.3.3 Start up speed enable ....................................................................................................................... 6- 8
A - 16
6.3.4 S-curve acceleration/deceleration (Sine acceleration/deceleration) ............................................... 6- 9
6.3.5 Jerk ratio acceleration/deceleration .................................................................................................. 6-13
6.3.6 Vibration suppression command filter 1 ........................................................................................... 6-17
6.4 Servo off ................................................................................................................................................... 6-20
6.5 Forced stop ............................................................................................................................................... 6-21
6.6 Stop operation .......................................................................................................................................... 6-22
6.7 Rapid stop operation ................................................................................................................................ 6-23
6.8 Limit switch (stroke end) .......................................................................................................................... 6-24
6.9 Software limit ............................................................................................................................................ 6-25
6.10 Interlock .................................................................................................................................................. 6-27
6.11 Rough match output ............................................................................................................................... 6-28
6.12 Torque limit ............................................................................................................................................. 6-29
6.13 Command change .................................................................................................................................. 6-30
6.13.1 Speed change ................................................................................................................................. 6-30
6.13.2 Change of time constants ............................................................................................................... 6-31
6.13.3 Position change ............................................................................................................................... 6-32
6.14 Backlash ................................................................................................................................................. 6-38
6.15 Position switch ........................................................................................................................................ 6-39
6.16 Completion of operation signal .............................................................................................................. 6-40
6.17 Interference check function .................................................................................................................... 6-46
6.17.1 Interface ........................................................................................................................................... 6-48
6.17.2 Interference check operation image diagram ................................................................................. 6-49
6.17.3 Checks prior to start up ................................................................................................................... 6-50
6.17.4 Operation check .............................................................................................................................. 6-51
6.18 Home position search limit ..................................................................................................................... 6-53
6.18.1 Summary ......................................................................................................................................... 6-53
6.18.2 Set items .......................................................................................................................................... 6-53
6.18.3 Home position search limit operation example .............................................................................. 6-54
6.19 Gain changing ........................................................................................................................................ 6-55
6.20 PI-PID switching ..................................................................................................................................... 6-57
6.21 Absolute position detection system ....................................................................................................... 6-58
6.21.1 Parameters .............................................
......................................................................................... 6-58
6.21.2 Processing procedure ..................................................................................................................... 6-59
6.21.3 Sequence example ......................................................................................................................... 6-61
6.22 Home position return request ................................................................................................................ 6-63
6.23 Other axes start ...................................................................................................................................... 6-65
6.23.1 Summary ......................................................................................................................................... 6-65
6.23.2 Settings ............................................................................................................................................ 6-65
6.23.3 Interface ........................................................................................................................................... 6-76
6.23.4 Operation example .......................................................................................................................... 6-80
6.24 High response I/F ................................................................................................................................... 6-84
6.24.1 Summary ......................................................................................................................................... 6-84
6.24.2 Interface ........................................................................................................................................... 6-85
6.24.3 Fast start operation ......................................................................................................................... 6-86
6.24.4 Interrupt processing high speed completion .................................................................................. 6-87
6.25 In-position signal .................................................................................................................................... 6-88
6.26 Digital I/O ................................................................................................................................................ 6-89
6.26.1 Summary ......................................................................................................................................... 6-89
6.26.2 Interface ........................................................................................................................................... 6-90
6.27 I/O device ............................................................................................................................................... 6-92
A - 17
6.27.1 Summary ......................................................................................................................................... 6-92
6.27.2 Interface ........................................................................................................................................... 6-93
6.28 Servo amplifier general I/O .................................................................................................................... 6-96
6.28.1 Summary ......................................................................................................................................... 6-96
6.28.2 Settings ............................................................................................................................................ 6-99
6.29 Dual port memory exclusive control .................................................................................................... 6-102
6.29.1 Summary ....................................................................................................................................... 6-102
6.29.2 Exclusive control of output signals................................................................................................ 6-102
6.30 Pass position interrupt.......................................................................................................................... 6-104
6.30.1 Summary ....................................................................................................................................... 6-104
6.30.2 Pass position interrupt setting method ......................................................................................... 6-105
6.30.3 Interface ......................................................................................................................................... 6-105
6.30.4 Operation example ........................................................................................................................ 6-120
6.31 Mark detection ...................................................................................................................................... 6-124
6.31.1 Summary ....................................................................................................................................... 6-124
6.31.2 Interface ......................................................................................................................................... 6-127
6.31.3 Function details ............................................................................................................................. 6-134
6.31.4 Operation example ........................................................................................................................ 6-136
6.32 Continuous operation to torque control ............................................................................................... 6-139
6.32.1 Summary ....................................................................................................................................... 6-139
6.32.2 Interface ......................................................................................................................................... 6-141
6.32.3 Control mode switch ...................................................................................................................... 6-150
6.32.4 Operation timing ............................................................................................................................ 6-152
6.32.5 Operation during continuous operation to torque control mode .................................................. 6-156
6.32.6 Stop factors during continuous operation to torque control ......................................................... 6-156
6.32.7 Combinations of continuous operation to torque control and other functions ............................. 6-158
6.32.8 Restrictions on servo amplifier functions ...................................................................................... 6-160
6.33 SSCNET
/H head module connection ............................................................................................... 6-161
6.33.1 Summary ....................................................................................................................................... 6-161
6.33.2 Supported functions ...................................................................................................................... 6-162
6.33.3 System startup............................................................................................................................... 6-163
6.33.4 Interface ......................................................................................................................................... 6-165
6.33.5 Example of setting procedure ....................................................................................................... 6-175
6.33.6 SSCNET
/H head module disconnect ........................................................................................ 6-174
6.34 Sensing module (station mode) connection ........................................................................................ 6-175
6.34.1 Summary ....................................................................................................................................... 6-175
6.34.2 Supported functions ...................................................................................................................... 6-177
6.34.3 System startup............................................................................................................................... 6-179
6.34.4 Interface ......................................................................................................................................... 6-181
6.34.5 Example of setting procedure ....................................................................................................... 6-212
6.34.6 Sensing module disconnect .......................................................................................................... 6-214
6.35 Sensing module (axis mode) connection ............................................................................................ 6-215
6.35.1 Summary ....................................................................................................................................... 6-215
6.35.2 System startup............................................................................................................................... 6-218
6.35.3 Operation functions ....................................................................................................................... 6-223
6.35.4 Application functions ..................................................................................................................... 6-229
6.35.5 Auxiliary functions ......................................................................................................................... 6-235
6.35.6 Interface mode............................................................................................................................... 6-235
A - 18
7. AUXILIARY FUNCTION 7- 1 to 7-130
7.1 Reading/writing parameters ..................................................................................................................... 7- 1
7.1.1 Writing parameters ............................................................................................................................ 7- 1
7.1.2 Reading parameters .......................................................................................................................... 7- 3
7.2 Changing parameters at the servo .......................................................................................................... 7- 4
7.3 Alarm and system error ............................................................................................................................ 7- 6
7.4 Monitor function ........................................................................................................................................ 7- 9
7.4.1 Summary ........................................................................................................................................... 7- 9
7.4.2 Monitor latch function ........................................................................................................................ 7-10
7.4.3 High-speed update of monitor data .................................................................................................. 7-11
7.5 High speed monitor function .................................................................................................................... 7-12
7.5.1 Summary ........................................................................................................................................... 7-12
7.5.2 Monitor latch function ........................................................................................................................ 7-13
7.6 Interrupt .................................................................................................................................................... 7-14
7.6.1 Interrupt sequence ............................................................................................................................ 7-14
7.6.2 Interrupt conditions ............................................................................................................................ 7-16
7.6.3 Factor of interrupt .............................................................................................................................. 7-18
7.6.4 Interrupt processing example............................................................................................................ 7-31
7.7 User watchdog function ........................................................................................................................... 7-32
7.8 Software reboot function .......................................................................................................................... 7-33
7.9 Parameter backup .................................................................................................................................... 7-34
7.10 Test mode ............................................................................................................................................... 7-38
7.10.1 Structural diagram ........................................................................................................................... 7-38
7.10.2 Test operation mode ....................................................................................................................... 7-39
7.11 Reconnect/disconnect function .............................................................................................................. 7-40
7.11.1 Disconnection function summary .................................................................................................... 7-40
7.11.2 Reconnect function summary ......................................................................................................... 7-41
7.11.3 Interface ........................................................................................................................................... 7-43
7.11.4 Disconnection method..................................................................................................................... 7-45
7.11.5 Reconnection method ..................................................................................................................... 7-46
7.11.6 Restrictions ...................................................................................................................................... 7-47
7.12 Sampling ................................................................................................................................................. 7-48
7.12.1 Summary ......................................................................................................................................... 7-48
7.12.2 Command/status bit ........................................................................................................................ 7-50
7.12.3 Command/status data ..................................................................................................................... 7-53
7.12.4 Sampling setting write/read ............................................................................................................. 7-56
7.12.5 Details for sampling function settings ............................................................................................. 7-57
7.12.6 Number of sampled points .............................................................................................................. 7-64
7.12.7 Sampling items ................................................................................................................................ 7-64
7.12.8 Sampling trigger .............................................................................................................................. 7-70
7.12.9 Sampling data read ......................................................................................................................... 7-73
7.12.10 Timing chart for sampling function ................................................................................................ 7-77
7.13 Log .......................................................................................................................................................... 7-86
7.13.1 Summary ......................................................................................................................................... 7-86
7.13.2 Log data details ............................................................................................................................... 7-87
7.13.3 Event code list ................................................................................................................................. 7-88
7.13.4 Information for each event .............................................................................................................. 7-90
7.13.5 Interface ......................................................................................................................................... 7-100
A - 19
7.13.6 Timing chart for reading of log data .............................................................................................. 7-102
7.13.7 Log acquiring selection ................................................................................................................. 7-103
7.14 Operation cycle monitor function ......................................................................................................... 7-104
7.14.1 Summary ....................................................................................................................................... 7-104
7.14.2 Interface ......................................................................................................................................... 7-104
7.14.3 Operation timing ............................................................................................................................ 7-105
7.15 External forced stop disabled .............................................................................................................. 7-106
7.15.1 Summary ....................................................................................................................................... 7-106
7.15.2 Interface ......................................................................................................................................... 7-106
7.15.3 Setting method .............................................................................................................................. 7-106
7.16 Amplifier-less axis function .................................................................................................................. 7-107
7.16.1 Summary ....................................................................................................................................... 7-107
7.16.2 Interface ......................................................................................................................................... 7-107
7.16.3 Control details ................................................................................................................................ 7-108
7.17 Alarm history function........................................................................................................................... 7-109
7.17.1 Summary ....................................................................................................................................... 7-109
7.17.2 Alarm history data details .............................................................................................................. 7-110
7.17.3 Interface ......................................................................................................................................... 7-115
7.17.4 Timing chart for alarm history read ............................................................................................... 7-118
7.17.5 Alarm history initialization procedure ............................................................................................ 7-119
7.17.6 List of system errors that do not apply to alarm history storage .................................................. 7-119
7.18 Transient transmit ................................................................................................................................ 7-120
7.18.1 Summary ....................................................................................................................................... 7-120
7.18.2 Interface ......................................................................................................................................... 7-120
7.18.3 Transient commands for servo amplifier ...................................................................................... 7-122
7.18.4 Example of using transient commands ........................................................................................ 7-125
7.18.5 Transient commands for SSCNET
/H head module .................................................................. 7-126
7.18.6 Transient commands for sensing module (axis mode) ................................................................ 7-127
7.19 Hot line forced stop function ................................................................................................................ 7-128
7.19.1 Summary ....................................................................................................................................... 7-128
7.19.2 Control details ................................................................................................................................ 7-129
7.19.3 Timing for alarm occurrences ....................................................................................................... 7-130
8. TANDEM DRIVE 8- 1 to 8-32
8.1 Drive modes ............................................................................................................................................. 8- 1
8.1.1 Synchronous mode ........................................................................................................................... 8- 2
8.1.2 Non-synchronous micro-adjustment control mode .......................................................................... 8 - 2
8.1.3 Changing of drive mode .................................................................................................................... 8- 3
8.2 Parameter settings ................................................................................................................................... 8- 4
8.2.1 Designation of tandem drive axes .................................................................................................... 8- 4
8.2.2 Servo parameters .............................................................................................................................. 8- 4
8.2.3 Control parameters ............................................................................................................................ 8- 4
8.3 Axis data classifications ........................................................................................................................... 8- 5
8.3.1 Only data from master axis is valid ................................................................................................... 8- 5
8.3.2 Individual data for master axis/slave axis ......................................................................................... 8- 5
8.4 Tandem drive axis operation ................................................................................................................... 8- 6
8.4.1 Home position return during tandem drive ....................................................................................... 8- 6
8.4.2 JOG operation during tandem drive ................................................................................................. 8-23
8.4.3 Incremental feed while using tandem drive ...................................................................................... 8-24
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