ABB NTHS03 Operating instructions

Type
Operating instructions

This manual is also suitable for

Instruction
Harmony Series
Hydr a ul i c Se r vo Te r mi na t i on Uni t
NTHS03
WBPEEUI260047A0
Preface
The NTHS03 Hydraulic Servo Termination Unit is a Harmony
rack I/O device that is part of the Symphony Enterprise Man-
agement and Control System. It provides a signal path between
an IMHSS03 Hydraulic Servo module and hydraulic servo
valve, I/H converter, or linear variable differential transformer.
This instruction explains the NTHS03 termination unit specifi-
cations and operation. It details the procedures necessary to
complete setup, installation, maintenance, repair, and replace-
ment of the termination unit.
NOTE: The NTHS03 termination unit is fully compatible with existing INFI 90
®
OPEN Strategic Enterprise Management Systems.
WBPEEUI260047A0
List of Effective Pages
NOTE: Changed text or tables are indicated by a vertica l bar adjacent to the changed area. Changed fig-
ures are indicated by a vertical bar next to the figure caption. The date appears beside the page number.
Total number of pages in this instruction is 32, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through viii Original
1-1 through 1-7 Original
2-1 through 2-8 Original
3-1 through 3-5 Original
4-1 through 4-3 Original
Index-1 Original
WBPEEUI260047A0 iii
Table of Contents
Section 1 Introduction ..................................................................................................1-1
Overview .................................................................................................................. 1-1
Intended User .......................................................................................................... 1-1
Description .............................................................................................................. 1-2
Mounting Hardware ................................................................................................. 1-2
Instruction Content.................................................................................................. 1-3
How to Use this Instruction...................................................................................... 1-3
Document Conventions ............................................................................................ 1-4
Reference Documents............................................................................................... 1-4
Related Nomenclature .............................................................................................. 1-4
Specifications........................................................................................................... 1-4
Section 2 Installation ....................................................................................................2-1
Introduction............................................................................................................. 2-1
Special Handling...................................................................................................... 2-1
Unpacking and Inspection........................................................................................ 2-2
Setup/Physical Installation ...................................................................................... 2-2
Dipshunt Configuration........................................................................................ 2-2
Jumper Configuration .......................................................................................... 2-3
Fuse Installation .................................................................................................. 2-4
Termination Unit Installation ................................................................................... 2-4
Mounting ............................................................................................................. 2-4
Cable Connection ................................................................................................. 2-5
Power Wiring........................................................................................................ 2-6
Terminal Block Wiring.......................................................................................... 2-7
Installation Complete ............................................................................................... 2-7
Section 3 Maintenance .................................................................................................3-1
Introduction............................................................................................................. 3-1
Preventive Maintenance Schedule............................................................................. 3-1
Equipment and Tools Required................................................................................. 3-2
Preventive Maintenance Procedures.......................................................................... 3-2
Printed Circuit Board Cleaning ............................................................................ 3-3
General Cleaning and Washing ......................................................................... 3-3
Edge Connector Cleaning.................................................................................. 3-3
Checking Connections.......................................................................................... 3-4
Section 4 Repair and Replacement .............................................................................4-1
Introduction............................................................................................................. 4-1
Fuse Replacement.................................................................................................... 4-1
Termination Unit Replacement................................................................................. 4-1
iv WBPEEUI260047A0
List of Figures
No. Title Page
1-1. Harmony Rack I/O Architecture ................................................................1-2
1-2. Mounting Hardware...................................................................................1-3
2-1. Termination Unit Layout............................................................................2-3
2-2. Termination Unit Installation.....................................................................2-5
2-3. Cable Connections.....................................................................................2-6
2-4. Terminal Assignments ...............................................................................2-7
List of Tables
No. Title Page
1-1. Reference Documents ................................................................................1-4
1-2. Related Nomenclature................................................................................1-4
1-3. NTHS03 Termination Unit Specifications ...................................................1-5
2-1. Dipshunt Settings .....................................................................................2-3
2-2. Jumper Settings ........................................................................................2-4
2-3. Cable Applications.....................................................................................2-5
3-1. Preventive Maintenance Schedule ..............................................................3-2
4-1. Parts List...................................................................................................4-1
WBPEEUI260047A0 v
Safety Summary
Electrostatic Sensitive Device
Devices labeled with this symbol require special handling precau-
tions as described in the installation section.
GENERAL
WARNINGS
Equipment Environment
All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
SPECIFIC
WARNINGS
Verify the main power, field power, and power entr y panel circuit
breakers/switches are turned off before starting installation, retrofit,
upgrade, or wiring procedures. Failure to do so could result in
severe or fatal shock. Do not turn the power on until the installation,
retrofit, upgrade, or wir ing procedures are complete. (p. 2-6)
Never clean electrical parts or components with live power present.
Doing so exposes you to an electrical shock hazard. (p. 3-3)
Wear eye protection whenever working with cleaning solvents.
When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is removed from the printed circuit board. (p. 3-3)
There are exposed AC and DC connections inside the cabinet.
These exposed electrical connections present a shock hazard that
can cause injury or death. (p. 3-4)
If input or output circuits are a shock hazard after disconnecting sys-
tem power at the power entry panel, then the door of the cabinet
containing these externally powered circuits must be marked with a
warning stating that multiple power sources exist. (p. 3-4)
vi WBPEEUI260047A0
Safety Summary
(continued)
SPECIFIC
CAUTIONS
Remove a module from its assigned slot before installing or remov-
ing a cable assigned to that slot. Failure to do so could result in
damage to the module. (p. 2-6, 4-2)
WBPEEUI260047A0 vii
Support Services
ABB will provide assistance in the operation and repair of its
products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also pro-
vide installation, repair and maintenance contract services.
When ordering parts, use nomenclature or part numbers and
part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service
office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.
ABB has modern training facilities available for training your
personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and
scheduling.
Additional copies of this instruction, or other instructions, can
be obtained from the nearest ABB sales office at a reasonable
charge.
viii WBPEEUI260047A0
Trademarks and Registrations
Registrations and trademarks used in this document include:
® INFI 90 Registered trademark of Elsag Bailey Process Automation
™ Symphony Trademark of Elsag Bailey Process Automation
WBPEEUI260047A0
Preface
The NTHS03 Hydraulic Servo Termination Unit is a Harmony
rack I/O device that is part of the Symphony Enterprise Man-
agement and Control System. It provides a signal path between
an IMHSS03 Hydraulic Servo module and hydraulic servo
valve, I/H converter, or linear variable differential transformer.
This instruction explains the NTHS03 termination unit specifi-
cations and operation. It details the procedures necessary to
complete setup, installation, maintenance, repair, and replace-
ment of the termination unit.
NOTE: The NTHS03 termination unit is fully compatible with existing INFI 90
®
OPEN Strategic Enterprise Management Systems.
WBPEEUI260047A0
List of Effective Pages
NOTE: Changed text or tables are indicated by a vertica l bar adjacent to the changed area. Changed fig-
ures are indicated by a vertical bar next to the figure caption. The date appears beside the page number.
Total number of pages in this instruction is 32, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through viii Original
1-1 through 1-7 Original
2-1 through 2-8 Original
3-1 through 3-5 Original
4-1 through 4-3 Original
Index-1 Original
WBPEEUI260047A0 iii
Table of Contents
Section 1 Introduction ..................................................................................................1-1
Overview .................................................................................................................. 1-1
Intended User .......................................................................................................... 1-1
Description .............................................................................................................. 1-2
Mounting Hardware ................................................................................................. 1-2
Instruction Content.................................................................................................. 1-3
How to Use this Instruction...................................................................................... 1-3
Document Conventions ............................................................................................ 1-4
Reference Documents............................................................................................... 1-4
Related Nomenclature .............................................................................................. 1-4
Specifications........................................................................................................... 1-4
Section 2 Installation ....................................................................................................2-1
Introduction............................................................................................................. 2-1
Special Handling...................................................................................................... 2-1
Unpacking and Inspection........................................................................................ 2-2
Setup/Physical Installation ...................................................................................... 2-2
Dipshunt Configuration........................................................................................ 2-2
Jumper Configuration .......................................................................................... 2-3
Fuse Installation .................................................................................................. 2-4
Termination Unit Installation ................................................................................... 2-4
Mounting ............................................................................................................. 2-4
Cable Connection ................................................................................................. 2-5
Power Wiring........................................................................................................ 2-6
Terminal Block Wiring.......................................................................................... 2-7
Installation Complete ............................................................................................... 2-7
Section 3 Maintenance .................................................................................................3-1
Introduction............................................................................................................. 3-1
Preventive Maintenance Schedule............................................................................. 3-1
Equipment and Tools Required................................................................................. 3-2
Preventive Maintenance Procedures.......................................................................... 3-2
Printed Circuit Board Cleaning ............................................................................ 3-3
General Cleaning and Washing ......................................................................... 3-3
Edge Connector Cleaning.................................................................................. 3-3
Checking Connections.......................................................................................... 3-4
Section 4 Repair and Replacement .............................................................................4-1
Introduction............................................................................................................. 4-1
Fuse Replacement.................................................................................................... 4-1
Termination Unit Replacement................................................................................. 4-1
iv WBPEEUI260047A0
List of Figures
No. Title Page
1-1. Harmony Rack I/O Architecture ................................................................1-2
1-2. Mounting Hardware...................................................................................1-3
2-1. Termination Unit Layout............................................................................2-3
2-2. Termination Unit Installation.....................................................................2-5
2-3. Cable Connections.....................................................................................2-6
2-4. Terminal Assignments ...............................................................................2-7
List of Tables
No. Title Page
1-1. Reference Documents ................................................................................1-4
1-2. Related Nomenclature................................................................................1-4
1-3. NTHS03 Termination Unit Specifications ...................................................1-5
2-1. Dipshunt Settings .....................................................................................2-3
2-2. Jumper Settings ........................................................................................2-4
2-3. Cable Applications.....................................................................................2-5
3-1. Preventive Maintenance Schedule ..............................................................3-2
4-1. Parts List...................................................................................................4-1
WBPEEUI260047A0 v
Safety Summary
Electrostatic Sensitive Device
Devices labeled with this symbol require special handling precau-
tions as described in the installation section.
GENERAL
WARNINGS
Equipment Environment
All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
SPECIFIC
WARNINGS
Verify the main power, field power, and power entr y panel circuit
breakers/switches are turned off before starting installation, retrofit,
upgrade, or wiring procedures. Failure to do so could result in
severe or fatal shock. Do not turn the power on until the installation,
retrofit, upgrade, or wir ing procedures are complete. (p. 2-6)
Never clean electrical parts or components with live power present.
Doing so exposes you to an electrical shock hazard. (p. 3-3)
Wear eye protection whenever working with cleaning solvents.
When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is removed from the printed circuit board. (p. 3-3)
There are exposed AC and DC connections inside the cabinet.
These exposed electrical connections present a shock hazard that
can cause injury or death. (p. 3-4)
If input or output circuits are a shock hazard after disconnecting sys-
tem power at the power entry panel, then the door of the cabinet
containing these externally powered circuits must be marked with a
warning stating that multiple power sources exist. (p. 3-4)
vi WBPEEUI260047A0
Safety Summary
(continued)
SPECIFIC
CAUTIONS
Remove a module from its assigned slot before installing or remov-
ing a cable assigned to that slot. Failure to do so could result in
damage to the module. (p. 2-6, 4-2)
WBPEEUI260047A0 vii
Support Services
ABB will provide assistance in the operation and repair of its
products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also pro-
vide installation, repair and maintenance contract services.
When ordering parts, use nomenclature or part numbers and
part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service
office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.
ABB has modern training facilities available for training your
personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and
scheduling.
Additional copies of this instruction, or other instructions, can
be obtained from the nearest ABB sales office at a reasonable
charge.
viii WBPEEUI260047A0
Trademarks and Registrations
Registrations and trademarks used in this document include:
® INFI 90 Registered trademark of Elsag Bailey Process Automation
™ Symphony Trademark of Elsag Bailey Process Automation
WBPEEUI260047A0
Preface
The NTHS03 Hydraulic Servo Termination Unit is a Harmony
rack I/O device that is part of the Symphony Enterprise Man-
agement and Control System. It provides a signal path between
an IMHSS03 Hydraulic Servo module and hydraulic servo
valve, I/H converter, or linear variable differential transformer.
This instruction explains the NTHS03 termination unit specifi-
cations and operation. It details the procedures necessary to
complete setup, installation, maintenance, repair, and replace-
ment of the termination unit.
NOTE: The NTHS03 termination unit is fully compatible with existing INFI 90
®
OPEN Strategic Enterprise Management Systems.
WBPEEUI260047A0
List of Effective Pages
NOTE: Changed text or tables are indicated by a vertica l bar adjacent to the changed area. Changed fig-
ures are indicated by a vertical bar next to the figure caption. The date appears beside the page number.
Total number of pages in this instruction is 32, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through viii Original
1-1 through 1-7 Original
2-1 through 2-8 Original
3-1 through 3-5 Original
4-1 through 4-3 Original
Index-1 Original
WBPEEUI260047A0 iii
Table of Contents
Section 1 Introduction ..................................................................................................1-1
Overview .................................................................................................................. 1-1
Intended User .......................................................................................................... 1-1
Description .............................................................................................................. 1-2
Mounting Hardware ................................................................................................. 1-2
Instruction Content.................................................................................................. 1-3
How to Use this Instruction...................................................................................... 1-3
Document Conventions ............................................................................................ 1-4
Reference Documents............................................................................................... 1-4
Related Nomenclature .............................................................................................. 1-4
Specifications........................................................................................................... 1-4
Section 2 Installation ....................................................................................................2-1
Introduction............................................................................................................. 2-1
Special Handling...................................................................................................... 2-1
Unpacking and Inspection........................................................................................ 2-2
Setup/Physical Installation ...................................................................................... 2-2
Dipshunt Configuration........................................................................................ 2-2
Jumper Configuration .......................................................................................... 2-3
Fuse Installation .................................................................................................. 2-4
Termination Unit Installation ................................................................................... 2-4
Mounting ............................................................................................................. 2-4
Cable Connection ................................................................................................. 2-5
Power Wiring........................................................................................................ 2-6
Terminal Block Wiring.......................................................................................... 2-7
Installation Complete ............................................................................................... 2-7
Section 3 Maintenance .................................................................................................3-1
Introduction............................................................................................................. 3-1
Preventive Maintenance Schedule............................................................................. 3-1
Equipment and Tools Required................................................................................. 3-2
Preventive Maintenance Procedures.......................................................................... 3-2
Printed Circuit Board Cleaning ............................................................................ 3-3
General Cleaning and Washing ......................................................................... 3-3
Edge Connector Cleaning.................................................................................. 3-3
Checking Connections.......................................................................................... 3-4
Section 4 Repair and Replacement .............................................................................4-1
Introduction............................................................................................................. 4-1
Fuse Replacement.................................................................................................... 4-1
Termination Unit Replacement................................................................................. 4-1
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ABB NTHS03 Operating instructions

Type
Operating instructions
This manual is also suitable for

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