Prusa Original Prusa i3 MK2.5 User manual

Brand: Prusa

Model: Original Prusa i3 MK2.5

Category: 3D printers

Type: User manual

This manual is also suitable for

Original Prusa i3 MK3

Please always refer to http://www.prusa3d.com/drivers/

for an updated version of this 3D printing handbook (PDF download).

Translated versions of the handbook are available at:

Czech: www.prusa3d.cz/ovladace/

French: www.prusa3d.fr/drivers/

German: www.prusa3d.de/treiber/

Polish: pl.prusa3d.com/sterowniki/

Italian: www.prusa3d.it/driver/

Spanish: www.prusa3d.es/drivers-y-manuales/

Assembly manual is available at http://manual.prusa3d.com

USEFUL LINKS

● Official website: www.prusa3d.com

● Newest drivers: www.prusa3d.com/drivers

● Knowledge base: https://help.prusa3d.com/l/en

● E-shop: https://shop.prusa3d.com

● Slic3r PE @ GitHub: www.github.com/prusa3d

● MMU2 Objects: https://www.prusa3d.com/printable-3d-models/

Symbols used in this handbook:

Important notice, tip, hint or information that helps you print with ease.

Read carefully! This part of the text has the greatest importance - either for user

safety or for proper printer service.

Handbook version 1.00 from August 23, 2018 © Prusa Research s.r.o.

About the author

Josef Prusa (born Feb 23

rd

, 1990) became interested in the 3D printing phenomenon before

joining Prague’s University of Economics in 2009. At first, 3D printing was a hobby, a new

technology open to changes and improvements. This hobby soon became a passion and

Josef grew into one of the leading developers of Adrien Bowyer’s international, open source,

RepRap project. Today, you can see the Prusa design in different versions all around the

world. It is one of the most popular printers, and thanks to Josef Prusa’s machines, the

knowledge of the 3D printing technology significantly increased among the public.

Jo’s work on self-replicating printers (you can print the other printer parts with your printer) is

still ongoing. Currently, the Original Prusa i3 MK3 is on the market - the third and latest

iteration of the original 3D printer. It is constantly updated with the latest innovations, such as

the brand new Multi-Material Upgrade 2.0, which you have just purchased.

Josef Prusa also organizes workshops for the public, participates in professional

+++conferences dedicated to the popularization of 3D printing. For example, Josef lectured

at the TEDx conference in Prague and Vienna, at World Maker Faire in New York, Maker

Faire in Rome and at the Open Hardware Summit hosted by MIT. In addition, Josef teaches

Arduino at Charles University and was a lecturer at the Academy of Arts in Prague.

In his own words, he imagines that 3D printers will be available in every home in the

not-too-distant future. “If anything is needed, you can simply print it. In this field, you just

push the boundaries every day... We're glad you're part of it with us!”



Table of contents

1 About the product 4

2 Quick-start instructions 5

3 Placement and setup 6

4 Flashing the firmware 7

4.1 Flashing firmware on Windows 7

5 Loading/Unloading/Selecting filament 8

5.1 Loading all five filaments at once 8

5.2 Loading one of the filaments using the LCD Menu 9

5.3 Loading one of the filaments using the MMU control buttons 9

5.4 F.I.N.D.A explained 10

6 Calibration 10

6.1 Calibrate the Z-axis 11

6.2 First Layer Calibration 11

7 First Print 13

8 Printing in Multi Material Mode 13

8.1 Importing objects into Slic3r PE - STL, 3MF, AMF 14

8.2 Setting up colors 15

8.3 Slicing a multi-material object 16

8.4 Smart wipe tower 16

8.4.1 Wipe tower placement 16

8.4.2 Purging volumes 17

8.5 Wipe to infill 18

8.6 Wipe object 19

8.7 Supported Materials 20

8.8 Soluble Supports 20

8.8.1 Soluble support interface only 20

8.8.2 Completely soluble supports 20

9 Printing in Single Mode 22

9.1 Colorprint 22

10 Handling 23

10.1 Mounting/Unmounting the MMU2 unit 23

10.2 Transporting the printer 23

12 Troubleshooting 24

12.1 Selector not moving 24

12.2 All five LEDs blinking red after power on 24

12.3 Crash detection 24

12.4 Blinking red LED 25

12.5 Loud clicking and barrel unable to move freely 26

12.6 Replacing the blade in the selector 26

12.7 Setting the PTFE tube length - filament not reaching Bondtech gears 27

1 About the product

Multi Material Upgrade 2.0 (MMU2) is the second generation of our unique multi-material

printing solution compatible with the Original Prusa i3 MK2.5 and MK3 3D printers.

MMU2 went through a major revision, resulting in a simpler and more reliable design. The

number of simultaneously supported filaments increased to the total of five, which enables

the users to print even more complex and more colorful objects.

To unlock the maximum potential of your printer with the MMU2, use our latest Slic3r Prusa

Edition slicing software. Offering a multitude of unique features, Slic3r PE is your go-to

solution for single and multi-material printing. The latest version introduces options such as

Wipe to infill or Wipe object and helps you save time and filament by utilizing various smart

routines.

The new generation of Multi Material Upgrade comes with a reworked body and improved

controls. See the picture below to learn the official names for each part. We will be referring

to these names in our guide.

Pict. 1 - The Multi Material Upgrade 2.0



 

2 Quick-start instructions

We get it. You just assembled the MMU2, connected it to your printer and now you are eager

to start printing :) But give us just a second! There’s a couple of important steps you need to

take before you can print your first multi-material G-Code. Please note that these instructions

are just a quick overview for users who already have experience with 3D printing. We highly

recommend reading the full instructions.

1. Download and install Drivers & Apps from www.prusa3d.com/drivers, update

printer firmware with Slic3r PE 1.41+

2. Place filament spools behind the printer and load filaments

3. Run Z-axis and First Layer calibrations

4. Print your first test object!

3 Placement and setup

Arrange the the spool holders next to each other at least 40 cm behind the back of the

printer.

Pict. 2 - Placement of the spool holder

During filament changes, all of the filament is unloaded from the orange PTFE tube. The

printed parts attached to the spool holders are designed to create loops of filament instead

of letting it fall down from the spool and possibly getting tangled up.

Pict. 3 - Spool unwinding protection

 

4 Flashing the firmware

Before you start using the MMU2, the printer’s firmware needs to be updated, otherwise

the printer won’t communicate with the new unit. The MMU2 motherboard can be also

updated with a new firmware, which comes as a separate file. Please keep in mind that there

are slightly different flashing procedures for each board and that firmware files for the printer

and the MMU2 can be released independently. Drivers, apps and firmware files can be

downloaded from www.prusa3d.com/drivers

WARNING: Do not disconnect the printer during the flashing process!

MAKE SURE YOU HAVE THE CORRECT FIRMWARE FILE FOR THE DEVICE

YOU WANT TO UPDATE

4.1 Flashing firmware on Windows

1. Go to www.prusa3d.com/drivers and download the correct firmware for your printer

and/or MMU2 unit. Please note that there is a different firmware for each of our

printers and also a different type of firmware for the MMU2.

2. Download the latest Drivers & Apps package from the same page and install it.

Make sure that Slic3r PE and Drivers are selected in the installation wizard

3. Connect your printer to your PC using a USB cable. The type of USB cable and the

port depend on which type of firmware you want to flash.

a. TO FLASH PRINTER FIRMWARE: Use the standard procedure - connect the

printer mainboard (RAMBo) to your PC using a square-shaped USB-B 2.0

cable

b. TO FLASH MMU2 UNIT FIRMWARE: Use a microUSB cable to connect the

MMU2 unit to your PC

4. Start Slic3r PE and select Configuration -> Flash Printer Firmware

5. A new window will appear. Your printer should be detected in the ‘Serial Port’ box

6. Click Browse to select the downloaded firmware file

7. Press Flash! and wait for the process to finish

8. Once the flashing process is finished, you can disconnect the printer from your PC

Pict. 4 - Flashing new firmware

To flash firmware on MacOS or Linux, please download the latest version of Slic3r PE for

your system, then download the firmware files and follow the procedure described above.

Downloading and installing USB drivers is not necessary.

The firmware for our lineup of printers is updated regularly. To ensure the best

possible experience when working with the printer and the MMU2, it is necessary to

always use the latest firmware.

5 Loading/Unloading/Selecting filament

It’s essential that you cut the end of the filament as shown in the picture. The

sharp tip ensures proper insertion of the filament into the MMU2 unit.

You don’t need to preheat the nozzle as filament loading only pushes the filament

to the MMU2 unit. Insertion of the filament to the extruder is done automatically

during print.

Pict. 5 - Loading the filament

5.1 Loading all five filaments at once

1. Go to LCD Menu - Load filament - Load All

2. The selector will move to the first position, the first LED will start blinking red

3. Insert the filament to the first PTFE tube and push it until it’s caught by the drive gear

4. The filament will be pushed until it’s detected by the FINDA, then it will be retracted

from the selector, ready to be extruded when needed

5. The LED indicator will turn green, signaling successful filament load, the selector will

move to the 2nd position

6. Repeat the process for the remaining 4 filaments

5.2 Loading one of the filaments using the LCD Menu

1. Go to LCD Menu - Load filament - Load filament 1/2/3/4/5

2. The selector will move to the first position, the corresponding LED will start blinking

red

3. Insert the filament into the correct PTFE tube and push it until it’s caught by the drive

gear

4. The filament will be pushed until it’s detected by the FINDA, then it will be retracted

from the selector, ready to be extruded when needed

5. The LED will turn green

5.3 Loading one of the filaments using the MMU control buttons

1. Using the left and right control buttons, move the selector to the position

corresponding with the filament number you’d like to load.

2. Insert the filament inside the white PTFE tube and continue pushing it until it’s not

possible to push it any further.

3. Press and hold the middle control button for a few seconds.

4. The corresponding LED indicator will start blinking red.

5. Push the filament a little bit further into the white PTFE tube until it’s caught by the

extruder.

6. The LED indicator should turn green after a short while, signaling successful filament

load.

To unload filament simply pull the filament string from the white PTFE tube manually.

Pict. 6 - Inside of the MMU2 unit with properly loaded filament

If you want to verify proper load of all five filaments before print, select LCD Menu - Load

filament - Load all. The MMU unit should quickly try loading and unloading all 5 filaments

one after another without any user interaction. After the last position, the LCD Menu should

quickly try loading and unloading all 5 filaments one after another without any user

interaction. Green LED should signal success of load after each position.

5.4 F.I.N.D.A explained

F.I.N.D.A is an older design P.I.N.D.A probe repurposed as a filament sensor. When the

filament is pushed through the selector, it raises a stainless steel ball. Its movement is

detected by the F.I.N.D.A. There is a small red LED light on the back of the probe. As soon

as the filament is detected, the light turns off.

When the filament is removed, the stainless steel ball falls back down. Please note that the

ball is pulled down by gravity, that means the filament sensor won’t work if you for whatever

reason turn the MMU2 unit upside down.

Pict. 7 - F.I.N.D.A.

6 Calibration

Since the assembly of the MMU2 requires the printer’s extruder to be

disassembled in the process, it’s very likely that your printer’s Z-axis is now

shifted. It’s essential to re-calibrate the Z-axis and run the First Layer

Calibration routine before you start printing!

6.1 Calibrate the Z-axis

In your printer’s LCD menu, go to Menu - Calibration - Calibrate Z and let the printer run

the calibration procedure. The procedure consists of raising and lowering the Z-Axis and

measuring 9 points on the print bed.

Pict. 8 - Z calibration

Alternatively, you can run a “manual” Z-axis calibration. After you power on the printer, press

and hold the knob for 2 seconds. A new menu will be displayed, showing the letter ‘Z’ and a

number representing the current height of the Z-axis. Rotate the knob clockwise until both

ends of the Z-axis hit the top part of the frame.

Once the Z-axis is calibrated, you can proceed with the First Layer Calibration.

6.2 First Layer Calibration

1. Load a PLA filament into at least one MMU2 slot

2. Check if your printer’s print surface is completely clean. Please refer to your model’s

handbook to learn more about surface maintenance

3. On your printer, go to LCD Menu - Calibration - First Layer Cal.

4. The printer will warm up and ask you which filament should be used. Use the

on-screen menu to choose the desired PLA filament for the test

5. The printer will probe the bed and start printing a zig-zag pattern on the print surface.

The nozzle must not by any means touch the printing surface.

Pict. 9 - How to tune the nozzle height in real time during the test print. Note: -0.640 mm is

only for illustration.



Your setting will be different!

Observe the line which is being extruded on the print surface. A new menu will automatically

show up, with an option to tune the nozzle height in real time by turning the knob. The aim is

to adjust the nozzle height until the extruded plastic sticks nicely to the bed and you can see

that it is being slightly squished. The value should not exceed -2.000 mm. If you have to

adjust it more (e.g. -2.500), move the P.I.N.D.A probe slightly higher. Please refer to

our knowledge base in case the P.I.N.D.A probe needs to be realigned.

Pict. 10 - The properly-tuned first layer

If your printer was working without any issues before adding the MMU2 unit, these two

calibrations should be everything you need to start printing. In case you still have trouble

calibrating the first layer height, please refer to the printer’s handbook or our knowledge

base.

7 First Print

First Print checklist:

✔ MMU2 Unit attached

✔ New printer firmware flashed

✔ Filaments loaded

✔ Performed Z-Axis and First Layer calibrations

For your first print, we recommend using one of our G-codes. Please visit the Sample

objects section on our website to download tested and ready-to-print sample objects.

If you have installed the latest driver package with the MMU2 option selected, you can also

use the ‘3D Objects’ shortcut on your desktop that will take you to a folder containing MMU2

objects and G-codes.

Place the desired G-code(s) on your printer’s SD card, insert it into your printer’s SD card

slot and select the object to print in LCD Menu - Print from SD Card. Wait for the printer to

start the process.

Do not leave your printer unattended during the first print. Watch the process

closely and in case of any kind of trouble, use the Menu - Stop print function to

cancel the process immediately.

8 Printing in Multi Material Mode

With the MMU2 unit mounted, you can print in two different modes: Multi-material mode

and Single mode (which works as a regular 3D printer). To print in Multi-material mode, at

least two filaments have to be loaded. Both modes have the same set of features like the

standard MK3, such as variable layer height and many others.

You can download multi-material G-codes ready for printing from our website. To generate

your own multi-material G-Codes, you should use our slicer software - Slic3r PE. You can

always get the latest stable version in our Drivers & Apps package. Nightly builds can be

downloaded from GitHub.

8.1 Importing objects into Slic3r PE - STL, 3MF, AMF

Objects ready for multi-material printing come in three file formats

1. .3MF/.AMF - prefered format which includes all of the parts in a single file

2. .STL - several separate files, each file for a different part of the object

3MF files are automatically loaded with all the parts already aligned. To load multi-part

model saved as multiple STLs simply drag and drop all of the files inside Slic3r’s window and

confirm multi-part object auto-detection.

Pict. 11 - Loading multi part object

If the files aren’t automatically detected as multi-part object, follow these steps:

1. Open Slic3r PE and make sure the Original Prusa i3 MK3 MMU2 profile is selected in

the menu on the right

2. Click the ‘Add…’ button to open the file browser

3. Select the main part of the object and click Open to import it into Slic3r

4. Position the main part on the virtual print surface

5. Double-click the imported object to open the Settings window

6. Click the ‘Load part’ button

7. Select all remaining parts of the object and click Open

8. Check the preview window to see whether the object has been imported successfully

and no parts are missing

In the next step, we’ll set up colors for each part of the object.

Pict. 12 - Multi-part object correctly imported to Slic3r

8.2 Setting up colors

Double-click the imported object to open the Settings window. If you have already imported

all parts, you will see them listed in a tree view.

1. Select a part of the object in the list

2. In the Object Settings section, choose the corresponding extruder (=filament)

3. Assign an extruder to each part of the object. Assigning the same extruder to two

parts will result in those parts being printed in the same color. Once you’re done,

press OK

4. Use the Filament menu on the right side of the Slic3r window to change colors for

each part of the object by left-clicking the small red box next to the filament’s name.

Try to match these colors to the colors of your filaments to get a better idea how your

3D object will look once it’s printed. Keep in mind the order of filaments!

5. Slice the object as usual. Once you are happy with the result, export the G-code

Pict. 13 - Assigning colors in Slic3r and the corresponding PTFE tubes

If your object has a solid-green color in Slic3r, it means it’s selected. Click

anywhere in the Slic3r 3D view to deselect the object.

8.3 Slicing a multi-material object

You can use the standard procedure to slice a multi-material object. Press the Slice now

button and wait until the process finishes.

8.4 Smart wipe tower

The smart wipe tower ensures sharp color transitions and stable filament flow after a color

change, while aiming to waste as little filament as possible. There is always only one wipe

tower no matter how many objects are being printed at once. The size of the wipe tower is

independent of the size of the object being printed. Printing multiple copies at once or

printing big objects therefore improves the overall efficiency of the filament use.

8.4.1 Wipe tower placement

As soon as you select Original Prusa i3 MMU 2.0 in the Printer selection box, the smart wipe

tower will appear in the 3D preview. The preview shows its maximum footprint, because the

size may decrease after slicing, based on the number of color changes in each layer. The

size will decrease from the edge with the polyline.

You can change the placement of the wipe tower by dragging it with left mouse button. Make

sure the wipe tower doesn’t intersect any of the objects. To shorten the travel moves

between the object and the wipe tower, place it in the near proximity of the object.

Pict. 14 - Smart wipe tower preview and real size after slicing

8.4.2 Purging volumes

In the panel on the right side you’ll find a Purging volumes button.

In the Simplified settings you can simply set how much filament will be purged when

filament is being unloaded or loaded. This lets you optimize the amount of wasted filament

by, for example, decreasing the amount to purge when loading black filament. On the other

hand you can increase the value when transitioning to very light colors, to ensure they are

not contaminated by previous colors.

Pict. 15 - Right sheep has contaminated white color due to insufficient purging

By default, 70mm

3 

is used for both loading and unloading. When using water soluble

supports we suggest using at least 100mm

3

for purging.

Pict. 16 - Simplified settings of purging volumes

The Advanced settings let you set the purging values for each combination of filaments in a

matrix view. E.g. purge more when transitioning from black to white (e.g. 100mm

3

), but purge

less when transitioning from white to black (e.g. 50mm

3

Pict. 17 - Advanced settings, a purging volumes matrix

8.5 Wipe to infill

Since the inside of the model isn’t visible, it can be used to wipe the nozzle during the color

transition. The wipe tower cannot be eliminated completely, because some models do not have

enough infill, but wipe to infill can greatly reduce the amount of wasted material.

To enable this feature, double click on a model in the 3D view and tick Wipe to infill. Please

note that dark filament purged into infill may be visible through light colored walls. To avoid this

issue, we suggest to increase the amount of perimeters.

Pict. 18 - Wipe to infill

8.6 Wipe object

To further decrease the amount of material used for the smart wipe tower, you can choose to

wipe residual filament into an object. The so-called ‘wipe object’ will be used during the color

transition to wipe the nozzle. As a result, the colors of the object will be mixed - this is handy

in case you don’t care about the surface color (e.g. mechanical parts). To turn a regular

object into a wipe object, open it in Slic3r, double-click on the model in the 3D view and tick

Wipe to object.

Pict. 19 - Wipe object

Wipe object taller than the multi-colored object

● The wipe object will be finished with the last filament used during the multi-colored

print.

Multi-colored object taller than the wipe object

● After the wipe object is finished printing, wiping will move to the smart wipe tower

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Prusa Original Prusa i3 MK2.5 User manual

Brand: Prusa

Model: Original Prusa i3 MK2.5

Category: 3D printers

Type: User manual

This manual is also suitable for

Original Prusa i3 MK3

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Prusa Original Prusa i3 MK2.5 User manual

This manual is also suitable for

Prusa Original Prusa i3 MK2.5 User manual

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