Ferm FBF 1200 Owner's manual

www.ferm.com

EN

Original instructions

05

DE

Übersetzung der

Originalbetriebsanleitung

10

NL

Vertaling van de oorspronkelijke

gebruiksaanwijzing

15

FR

Traduction de la notice originale

20

ES

Traducción del manual original

25

PT

Tradução do manual original

31

IT

Traduzione delle istruzioni

originali

36

SV

Översättning av bruksanvisning

i original

42

FI

Alkuperäisten ohjeiden käännös

47

NO

Oversatt fra orginal veiledning

51

DA

Oversættelse af den originale

brugsanvisning

56

HU

Eredeti használati utasítás

fordítása

61

CS

Překlad püvodního návodu k

používání

66

SL

Preklad pôvodného návodu na

použitie

70

PL

Tłumaczenie instrukcji

oryginalnej

75

RU Перевод исходных инструкций 80

EL

Μετάφραση του πρωτοτύπου

των οδηγιών χρήσης

85

ROUTER

PRM1011

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GB

5

ROUTER

Thank you for buying this Ferm product.

By doing so you now have an excellent product,

delivered by one of Europeís leading suppliers.

All products delivered to you by Ferm are

manufactured according to the highest standards

of performance and safety. As part of our

philosophy we also provide an excellent customer

service, backed by our comprehensive Warranty.

We hope you will enjoy using this product for

many years to come.

The numbers in the text refer to the diagrams

on page 2-4.

Read the operating instructions

carefully before using this device.

Familiarize yourself with its functions

and basic operation. Service the device

as per the instructions to ensure that it

always functions properly. The

operating instructions and the

accompanying documentation must be

kept in the vicinity of the device.

Contents

1. Technical specifications

2. Safety instructions

3. Mounting accessoires

4. Operation

5. Maintenance

1. TECHNICAL SPECIFICATIONS

Machinedata

Voltage 230 V

Frequency 50 Hz

Power input 1200 W

No load speed/min 9000-30000

Max. cutter diameter 30 mm

Cutting depth 30 mm

Collet 6+8 mm

Weight 3.71 kg

Lpa (sound pressure) 91+3 dB(A)

Lwa (sound power) 102+3 dB(A)

Vibration left handle 1,4+1,5 m/s

2

Vibration right handle 5.4+1.5 m/s

2

Vibration level

The vibration emission level stated in this

instruction manual has been measured in

accordance with a standardised test given in

EN 60745; it may be used to compare one tool

with another and as a preliminary assessment of

exposure to vibration when using the tool for the

applications mentioned

- using the tool for different applications, or with

different or poorly maintainted accessories,

may significantly increase the exposure level

- the times when the tool is switched off or when

it is running but not actually doing the job, may

signifi cantly reduce the exposure level

Protect yourself against the effects of vibration by

maintaining the tool and its accessories, keeping

your hands warm, and organizing your work

patterns

Package contents

1 Router

6 Cutters (router bits)

1 Parallel guide

1 Template guide

2 Screws

2 Nuts

1 Adapter for dust extraction

1 Dust tube

1 Wrench

1 6 mm Collet

1 8 mm Collet

1 Instruction manual

1 Guarantee card

The router has been designed for professional

routing of wood, wood products and plastics.

Check the machine, loose parts and accessories

for transport damage.

Product information

Fig. A+C

1. On/off switch

2. Handle

3. Base plate

4. Fixing screws for parallel fence

5. Safety catch

6. Collet nut

7. Spindle lock

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8. Cutting depth adjustment button

9. Wing bolt for depth stop

10. Depth stop

11. Clamping lever

12. Cutting depth scale

13. Adjusting wheel for electronic speed controller

14. Height adjustment button

15. Cutting depth fine-tuning button

16. Dust extraction facility

17. Parallel fence ruler

18. Zero mark

19. Parallel fence

20. Guide rod

21. Depth stop revolver

2. SAFETY INSTRUCTIONS

Explanation of the symbols

Denotes risk of personal injury, loss of

life or damage to the tool in case of non-

observance of the instructions in this

manual.

Indicates electrical shock hazard.

The number of revolution of the

machine can be electronically set.

Wear ear and eye protection

The instructions must be kept in a safe place!

1. Please check workpieces for any obstructions

on the surface of the material, such as

protruding nails etc., to protect the router

head.

2. Wait until the router has come to a complete

stop before removing any blocked or routed

material around the cutter. Use a long stick for

this and not your finger.

3. Please keep your hands away from the

routing surface.

4. Immediately switch off the tool as soon as it

starts producing any unusual noise or starts

vibrating excessively.

Electrical safety

When using electric machines always observe the

safety regulations applicable in your country to

reduce the risk of fire, electric shock and personal

injury. Read the following safety instructions and

also the enclosed safety instructions.

Always check that the power supply

corresponds to the voltage on the rating

plate.

Class ll machine. Your machine is

double insulated; therefore no earthwire

is required.

Replacing cables or plugs

Immediately throw away old cables or plugs

when they have been replaced by new ones. It is

dangerous to insert the plug of a loose cable in

the wall outlet.

Using extension cables

Only use an approved extension cable suitable

for the power input of the machine. The minimum

conductor size is 1.5 mm

2

. When using a cable

reel always unwind the reel completely.

Immediately switch off the machine when:

Excessive sparking of the carbon brushes and •

verticiliosis in the collector.

Interruption of the mains plug, mains lead or •

mains lead damage.

Defect switch•

Smoke or stench of scorched isolation•

3. MOUNTING ACCESSORIES

Prior to mounting an accessory always

unplug the tool.

Wait until the machine has come to a

complete standstill and the cutter has

cooled down before replacing a cutter.

Mounting and removing cutters

Fig. B

Only use cutters with a shaft diameter which

corresponds with the size of the collet. Only use

cutters which are suited for the maximum speed

of the machine. The cutter diameter should not

exceed the maximum diameter (see ‘Technical

specifications’).

Press the spindle lock (7) and turn the collet •

nut (6) until it engages in the lock. Keep the

spindle lock pressed during this procedure.

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Open the collet nut using the wrench.•

Place the cutter shaft in the collet.•

Tighten the collet nut so that the cutter is •

locked properly.

Open the collet nut when you want to replace •

a cutter.

Adjusting the parallel fence ruler

Fig. A+C

The parallel fence is a useful tool for precision

routing at a fixed distance from the edge of the

workpiece.

Place the desired cutter in the tool.•

Loosen the clamping lever (11).•

Push the tool down until the cutter sticks out •

from the base plate, then retighten the

clamping lever (11).

Place the router onto the workpiece in such a •

that the cutter touches the side of the

workpiece. Please ensure that the furthest

protruding part of the cutter touches the

workpiece (by turning the cutter if necessary).

Slide the provided guide rods (20) into the •

appropriate holes.

Slide the parallel fence onto the mounted rods •

until it is in full contact with the workpiece. The

zero-position is now set.

Attach the ruler (17) to the rod of the parallel •

guide. The zero on the ruler must be aligned

with the zero mark (18).

Loosen the parallel fence fixing screw (4) and •

move the fence until the desired setting has

been reached. Important: when adjusting the

parallel fence, please take into account the

diameter of the cutter.

Retighten the fixing screw (4).•

Mounting the guide bush

Fig. D

The guide bush is a handy aid for cutting a

pattern.

Mount the guide bush (23) on the router base •

(3) using the screws (22).

Mounting the adapter for dust extraction

Fig. E+F

Use the dust adapter for the extraction of dust.

Mount the dust adapter (24) with the screws •

(22) on the cutter sole (3).

Place the dust tube (25) in the dust output (16). •

Place the tube of your vacuum cleaner on the •

dust tube (25).

Keep the outlet of the machine behind

the machine for a good view on the

workpiece.

4. OPERATION

The on/off switch

Fig. A

To switch on the tool, press and hold the on/•

off switch (1).

If you release the on/off switch (1), the tool will •

be switched off.

Switch locking mechanism

You can lock the on/off switch by pressing the

on/off switch (1) and then button (5). The switch

lock can be released by briefly pressing the on/off

switch (1).

Always select a low speed for cutting

plastic workpieces.

Do not put the machine down when the motor is

still running. Do not place the machine on a dusty

surface. Dust particles may enter the mechanism.

Always observe the safety instructions

and applicable regulations.

Operation

Hold the machine in rest position on the workpiece

when switching the machine on or off. The cutter

in the collet may damage the workpiece.

Clamp the workpiece and make sure that the •

workpiece cannot slide from under the

machine during the cutting activities.

Hold the machine firmly and move it evenly •

over the workpiece. Do not force the machine.

Only use cutters which do not show any signs •

of wear. Worn cutters have a negative effect

on the efficiency of the machine.

Always switch off the machine first before •

removing the plug from the wall socket.

Speed preselection

The required speed can be preselected with

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8

the thumbwheel (13). Also during running the

rotational speed can be adjusted.

1 - 2 = low speed

3 - 4 = medium speed

5 - 6 = high speed

Max = maximum speed

The required speed depends of the material

and can be determined by practical testing.

Furthermore router bits with a large diameter

need a lower rotational speed.

Material Diameter Speed stages

router bit

Hardwood > 20 mm 1 - 2

10 - 20 mm 3 - 4

< 10 mm 5 - max

Softwood > 20 mm 1 - 3

10 - 20 mm 3 - 6

< 10 mm 5 - max

Aluminium > 15 mm 1

< 15 mm 1 - 2

Plastic > 15 mm 1 - 2

< 15 mm 2 - 3

After longer periods of working at low speed, allow

the machine to cool down by running it for a few

minutes at high speed with no load.

Height setting of the router column

Fig. G

Button (14) is used to set the maximum height of

the router.

The cutting depth is then fixed. This is usually

necessary when using the tool on a special router

table.

Rough setting:

Loosen the clamping lever (11). The router •

can then be pushed down against the spring

force.

Hold button (14) between your thumb and •

index finger.

Push the grey button (14) and use your other •

hand to push the router down at the same time.

Release the button. The router is now locked •

and will no longer return to its original position.

Fine adjustment:

Turn button (14) clockwise. This causes the •

router column to slowly move down.

Turn button (14) counter-clockwise. This •

causes the router column to slowly move up.

Setting of the cutting depth

Fig. G

The cutting depth can be adjusted by using

buttons 8, 9, 11 and 15. If the cutting depth is set

correctly, the groove in question can be routed

accurately to within 0.1 mm.

Preparation:

Place the desired cutter in the tool.•

Loosen the clamping lever (11). The router can •

then be pushed down against the spring force.

Push the tool down until the cutter touches the •

workpiece, then relock it using the clamping

lever (11).

Loosen button 9 (counter-clockwise).•

Set button 15 to zero.•

Use button 8 to set the depth all the way •

down.

Tighten button 9 (clockwise). The cutting •

depth is now set to precisely 0 mm.

Rough setting:

Read the value from the scale (12).•

Loosen button 9 (counter-clockwise).•

Turn button 8 and re-read the value from the •

scale. The difference between the two values

is the cutting depth setting.

For example: If the value on the scale (12)

is 8.5 in the zero-setting and the value is 7.0

after button (8) has been turned, then the

cutting depth has been set to 1.5 cm.

Retighten button 9 (clockwise).•

Fine adjustment:

Loosen button 9 (counter-clockwise).•

The top button (15) is still set to zero. Give this •

button a full counter-clockwise turn, until it is

back in the zero position. The cutting depth is

now 1.0 mm less.

If required, the cutting depth can be set •

accurately to within 0.1 mm.

Retighten button 9.•

Adjustment using the revolver- depth stop

The revolver-depth stop enables you to quickly

choose between six different cutting depths.

These are also determined by the adjustment of

the depth stop (10).

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Adjust the required cutting depth by rotating •

the revolver-depth stop (21).

5. MAINTENANCE

Make sure that the machine is not live

when carrying out maintenance work on

the motor.

This machine has been designed to operate

over a long period of time with a minimum of

maintenance. Continuous satisfactory operation

depends upon proper machine care and regular

cleaning.

Malfunction

Should the machine fail to function correctly, a

number of possible causes and the appropriate

solutions are given below:

Repairs and servicing should only be

carried out by a qualified technician or

service firm.

Cleaning

Regularly clean the device’s casing with a soft

cloth, preferably after each use. Keep the fan slits

free of dust and dirt. Remove stubborn dirt using

a soft cloth, dampened with soapy water. Do not

use solvents such as benzene, alcohol, ammonia,

etc, which might damage the plastic parts.

Lubrication

This device does not need any additional lubrication.

Defects

If a defect appears due to a part wearing out,

please contact the service center on the warranty

card. Separately you will find an exploded view

showing the parts that can be ordered.

Environment

To prevent damage during transport, the

appliance is delivered in a solid packaging which

consists largely of reusable material. Therefore

please make use of options for recycling the

packaging.

Damaged and/or disposed of electrical

or electronic devices must be dropped

off at recycling stations intended for that

purpose.

Warranty

Read the warranty conditions on the separately

supplied warranty card.

Wear of the cutter is not covered by the

guarantee.

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94

Spare parts list

Position Description No.

2 Base plate 302124

6+7 Locking knob with spring 302112

8 Dust extraction 302111

21 Collet nut 302125

22 Collet 6 mm 302126

22 Collet 8 mm 302127

41 Lever 302129

51 Switch 302130

63 Brush cover 302131

64 Carbon brush set (2 pcs) 302123

66 Brush holder 302132

94 Parallel guide 302114

95+97(2X) Guiding rod (set) 302005

99 Ruler 302121

100 Spanner 302133

101 Template ring 302122

Exploded view

95

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