Plymovent MistEliminator-4 series User manual

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User manual

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

MISTELIMINATOR
EN
 
PREFACE ...................................................................................................................................2
1 INTRODUCTION .......................................................................................................... 2
2 PRODUCT DESCRIPTION .............................................................................................2
3 SAFETY ......................................................................................................................3
4 INSTALLATION ...........................................................................................................4
5 USE ...........................................................................................................................5
6 MAINTENANCE ...........................................................................................................5
7 TROUBLESHOOTING ................................................................................................... 6
8 SPARE PARTS ............................................................................................................. 7
9 DISPOSAL ..................................................................................................................7
CE DECLARATION ...................................................................................................................... 7
EN | ORIGINAL INSTRUCTION
All rights reserved. The information given in this document has been collected for the general convenience of our clients. It has been based on general data pertaining to construction
material properties and working methods known to us at the time of issue of the document and is therefore subject at any time to change or amendment and the right to change or amend
is hereby expressly reserved. The instructions in this publication only serve as a guideline for installation, use, maintenance and repair of the product mentioned on the cover page of this
document. This publication is to be used for the standard model of the product of the type given on the cover page. Thus the manufacturer cannot be held responsible for any damage
resulting from the application of this publication to the version actually delivered to you. This publication has been written with great care. However, the manufacturer cannot be held
responsible, either for any errors occurring in this publication or for their consequences.
To improve comprehension for people whose rst language is not English, we have written parts of this manual in Simplied Technical English (STE). STE is a controlled
language originally developed for aerospace industry maintenance manuals. It offers a carefully limited and standardized subset of English, along with specic writing rules.
TABLE OF CONTENTS
 
PREFACE
Using this manual




Pictograms and symbols

TIP


ATTENTION



CAUTION!



WARNING!



CAUTION!

WARNING!

Personal protective equipment (PPE)





Personal protective equipment (PPE)


Text indicators



Service and technical support





 
 

1 INTRODUCTION
1.1 Identication of the product


 
 
 
 
1.2 General description



1




1.3 Options and accessories


ME-31/32/41/42 only:
 
 
 
 
 
1.4 Technical specications

 
 
 
 
 
 
 
 
 
 
 
 



EN ISO 16890




 
 
 
 

 
 
 
 
 

 
 

3000 m
2000 m
 
 Max. airow is a ceiling value and generally not recommended as a
design value for operating the ME unit, as it might lead to short
lifespan of lters. The performance of the ME unit is next to airow
inuenced by other variables like amount and composition of metal
working uid, process, temperature and pre-treatment. Ask your local
expert on the recommended airow for your system design.


1.5 Dimensions

1. bag lter
bag lter + HEPA lter

two-stage coalescer lter
two-stage coalescer lter + HEPA lter

 
1.6 Ambient conditions

min.
nom.
max.



 
 no
2 PRODUCT DESCRIPTION


Fig. 2.1
ME-31:
A 
B 
C 
D 
E 
Additionally for ME-32:
F 
ME-41:
G 
H 
I 
J 
 
L 
Additionally for ME-42:
M 
Additionally for ME-42/F1:
N 
Additionally for ME-42/F2:
O 

F
E
D
C
ME-3X ME-4X
B
M
L
K
J
I
H
AG
N+O

2.1 Operation














General:
1. 

2. 
ME-31:
3. 
ME-32:
3. 
4. 
ME-41:
3. 
medium sized
4. 
ne
ME-42 series:
3. 
medium sized
4. 
ne
5. 






WARNING!




3 SAFETY
General










The user of the product is always fully responsible for
observing the local safety instructions and regulations.
Observe all applicable safety instructions and
regulations.
 
User manual
 




 
 
Users
 



 


 



 
Intended use2


3.







Technical specications

Modications

Product combinations



Use
WARNING!
not
 

 

 

2. 





manual.
3. 


WARNING!
Do not
 
 
 
paint mist
 

 
 
 

 

Note: this list is not all-embracing.
Installation
 

 


 


 


 

 

 
 


 

Use
 

 


 

 
 

Service, maintenance and repairs
 


 


 


ATTENTION!




 
CAUTION!




WARNING!

4 INSTALLATION
4.1 Positioning






4.2 Tools and requirements


 
 
 
 
4.3 Unpacking



 

 
 
 

4.4 Installation

Fig. 4.2
 
 
 
 
 
 

A (x4)
A (x4)

WARNING!


ME-42/F1 and ME-42/F2 only:
 

Other types (without integrated fan):
 
 
4.5 Connection to the mains


CAUTION!




 
 


 
ATTENTION!


5 USE
ATTENTION!



CAUTION!
o








5.1 Oil container




 

 
 
5.2 Pressure gauges





 
 
6 MAINTENANCE
6.1 Periodic maintenance










WARNING!
Always



Component Action Frequency:
every 6
months
 


X




X
 

X
  X




X
 

X
6.2 Oil container
WARNING!
Always


 
 


6.3 Filter replacement






Filter type Replacement at
 
 
 
 
WARNING!
Always

WARNING!
o


Fig. 6.1
 
 
 
 

 
 
 
 
ATTENTION!



6.4 Filter cleaning




Fig. 6.2
 
 
 
 

 

A
B
C
A
B
C

7 TROUBLESHOOTING




Symptom Problem Possible
cause
Solution

















8 SPARE PARTS


8.1 ME-31 / ME-32 (F1 / F2)

8.2 ME-41 / ME-42 (F1 / F2)

9 DISPOSAL


CE DECLARATION
CE declaration of conformity for machinery



 
 


 



 
 
 



 
ANNEX
 
A (ME-32)
M (ME-42/F1 - ME-42/F2)
N (ME-42)
O (ME-41)
C
E
C
E
F
G
P
Q
R
S
H
J K
L
ME-31
ME-32
ME-31
ME-32
ME-41
ME-42
ME-41
ME-42
ME-42/F1
ME-42/F2
I
B (ME-31)
J K
L
I
ME-42/F1
ME-42/F2
D
mm inch
A 2037 80.2
B 1637 64.4
C 680 26.8
D 335 13.2
E Ø 250 Ø 9.8
F 395 15.6
G 595 23.4
H 395 15.6
I 703 27.7
J 363 14.3
K 339 13.3
L 382 15.0
M 2437 95.9
N 1837 72.3
O 1437 56.6
P 595 23.4
Q 395 15.6
R 395 15.6
S 395 15.6
 
ANNEX
 
0000100188
0000101337
0000100186
0000100825
0000102753
0000100823
0000101336
0000101339
0000101342
0000101343
0000101346
0000101347
0000100594
0000101345
0000101348
0000101349
0000100824
0000117457
0040900040
0000117457
0040900040
0000101330
0000101330
0000101330
0000101338
0000101335
0000300023
0000101333
0000118748
0000101333
Art. no. Description
0000100186 
0000100188 
0000100594 
0000100823 
0000100824 
0000100825 
0000101330 
0000101333 
0000101335 

0000101336 

0000101337 
0000101338 

0000101339 

0000101342 
Art. no. Description
0000101343 
0000101345 
0000101346 
0000101347 
0000101348 
0000101349 
0000102753 
0000300023 Siphon
0000117457 
0000118748 
0040900040 
 
ANNEX
 
0000100823
0000100824
0000100357
0000100825
0000100358
0000100186
0000101342
0000101343
0000101346
0000101347
0000100594
0000101345
0000101348
0000101349
0000101333
0000101333
0000101333
0000102753
0000101330
0000101330
0000101330
0000101340
0000101341
0000101339
0000117457
0040900040
0000117457
0040900040
0000117457
0040900040
0000300023
0000118748
Art. no. Description
0000100186 
0000100357 
0000100358 
0000100594 
0000100823 
0000100824 
0000100825 
0000101330 
0000101333 
0000101339 

0000101340 

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0000102753 
0000117457 
0000118748 
0000300023 Siphon
0040900040 
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Plymovent MistEliminator-4 series User manual

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