Trion M-Series User manual

Trion
Brand
Trion
Model
M-Series
Category
Welding System
Type
User manual

This manual is also suitable for

Air Purification Systems | www.trioninc.com
Air Purification Systems
Air Boss
®
M-Series
Media & Adsorption Air Cleaner
www.trioninc.com
Engineered Solutions
For Clean Air
Trion’s Air Boss media units are industrial air cleaners
designed for both general ventilation (removal of
airborne pollutants from plant atmospheres) or source
capture (ductwork or arms positioned at the origin of
pollutants). These units help solve welding smoke,
oil mist, rubber dust, diesel smoke, grinding dust,
numerous gases/odors and many other indoor air
pollution problems.
Features & Benefits
Straight Through or Side Discharge — Ability •
toBetterControlAirow(M3000&M6000)
OdorandHighEfciencyFilters—FromHEPA•
andAdsorberModulestoMini-PleatFilters
(194/388Sq.Ft.)forMaximumEfciency
andEffectiveness(M3000&M6000)
BeltDrivenBlowerwithVariablePitchSheave•
—ProvidingAdjustmentforPreciseCFM
OperatingRange(M3000&M6000)
CollectsWetorDryParticulates—•
ProvidingVersatilityinaWideRange
ofApplications(M3000&M6000)
HighStaticBlowerPackages—Capacity•
forAdditionalExternalStaticOffersMore
ContaminantPickupPoints(OptionalForM3000)
How it Works
Trion’s Air Boss Media Series uses the Interception
FiltrationPrinciple.Dirty,pollutedairisdrawnthrough
the pre-lter to remove larger dust particles. The
second stage, micro-glass deep pocket media lter
removes submicron particles from the air stream by
interception. The small diameter bers in the lter
intercept and retain these small particles while the
largesurfaceareaoftheltergiveslonglifeandlow
pressure drop. The blower is designed specically
tohandletheltrationsystemat ratedCFMoverthe
usefullifeofthelter.
Dirty Air
Clean Air
Media Air Cleaning Process
Pre-Filter MainFilter
www.trioninc.com
Air Boss
®
M2500, M3000 & M6000 Specifications
1
M2500 M3000 M6000
Dimensions 47"Lx23.9"Wx23.6"H 68"Lx25"Wx26.25"H 73.5"Lx49"Wx30"H
Installation Suspended,WallorFrameMounted
Weight 180Lbs./Shipping250Lbs. 260Lbs./Shipping330Lbs. 610Lbs./700Lbs.
Electrical:
Standard
.75hp:120vac/60/1ph
10.5AMPS
2HP:208-240/480/60/3ph
5.8/2.9AMPS
7.5HP:208-240/480/60/3ph
19.8/9.9AMPS
Optional N/A
2HP:575/60/3ph
3HP:208-240/480/60/3ph-9.1/4.6AMPS
3HP:575/60/3ph
5hp:208-230/460/60/3ph
13.4/6.7AMPS
5HP:575/60/3ph
7.5HP:575/60/3ph
Motors: Standard ThermallyProtected
TEFC,BallBearings
1740RPM(Standard);3450RPM(Optional)
TEFC,BallBearings
1740RPM(Standard);
3450RPM(Optional)
Blowers: Standard DirectDrive,ForwardCurved BeltDrive,ForwardCurved BeltDrive,ForwardCurved
Optional N/A BeltDrive,BackwardInclined,Airfoil,3hpHighStatic N/A
Air Volume (CFM) 1240-2010 1300-2250 2400-4500
Controls 3-SpeedSelectorSwitch MotorStarter(Optional) MotorStarter(Optional)
Sound Rating 50-70dBA@5Ft. 74dBA@5Ft. 80dBA@5Ft.
Pre Filters:
4Inch35%Pleated
(Standard)
PolyesterPad(Optional)
3-WayWrapAround(Optional)
4Inch35%Pleated(Standard)
2InchAluminumMesh(Optional)
2InchImpinger(Optional)
3WayWrapAround(Optional)
(2)4"35%Pleated(Standard)
(2)2"AluminumMesh(Optional)
(2)2"Impinger(Optional)
Primary
95%BagFilter(Standard)
65%BagFilter(Optional)
95%BagFilter(Standard)
65-95%ExtendedSurface(Optional)
99.97%HEPA(Optional)*
2Ea.AdsorberModules(Optional)*
(25Lbs.CarbonEach)
(2)95%BagFilter(Standard)
(2)65-95%ExtendedSurface
(Optional)
(2).99.97%HEPA(Optional)*
(4)AdsorberModules(Optional)*
(25Lbs.CarbonEach)
Secondary N/A 95%ShortBag(Optional)* (2)95%ShortBag(Optional)*
Gauge Kit ManometerOrMagnehelicToIndicateWhenFiltersNeedChanging
Silencer (Optional) N/A ReducesSoundTo72.5dBA. ReducesSoundTo78dBA.
Specifications
Cabinet 16and18GaugeGalvanizedSteel
Finish BlueEpoxyPowderCoat
Air Flow Horizontal—RighttoLeftorLefttoRight,OptionalSideDischarge(M3000&M6000)
Filter Access HingedDoors—M3000&M6000.EndLoading—M2500.
Drain Prelter&MainFilterDrain(M2500-NoDrain)
Plenum SourceCapturewithInletCollar(M3000-14"Dia.orM6000-20"Dia),withnoHole,DualArm(M3000&M6000Only)
Agency Approvals UL Listed Components
Specification for Each Unit
Dirty Air
Clean Air
www.trioninc.com
Media and Adsorption Air Cleaner
2
Dimensions M2500
Dimensions M3000
Top View
Front View
Intake End
End Discharge
Top View
Front View
Intake End
End Discharge
www.trioninc.com
Media and Adsorption Air Cleaner
3
Dimensions M6000
M3000 M6000
0 500 1000 1500 2000
0
.5
1.0
1.5
2.0
2.5
3.0
CFM
ADDED STATIC PRESSURE (IN H 0)
PRE-FILTER: 4" PLEATED
PRIMARY FILTER: 95% BAG
1526 RPM
1328 RPM
1700 RPM
2
OPEN PULLEY
(0)
(1)
(2)
(3)
(4)
(5)
7.4
5.2
TURNS BLOWER
(0)
(3)
(1)
(2)
(5)
(4)
4.0
4.2
3.8
3.4
3.6
PULLEY
3.4
3.6
3.8
4.2
4.0
4.4
MOTOR
RPM
1498
1573
1273
1348
1151
1218
1286
1422
1354
1489
1423
BLOWER
4.4
1648
7.4
5.2
7.4
5.2
7.4
5.2
7.4
5.2
7.4
5.2
2 H.P.
3 H.P.
2500 3000 3500
1415 RPM
1600 RPM
3 HP
2 HP
3.50
1400
1300
1200
1100
7 1/2 H.P.
5 H.P.
4” PLEATED PREFILTER - MIN. 30% EFFICIENCY
36” LONG BAG FILTER - 65% EFFICIENCY
3.00
2.50
2.00
1.50
1.00
.50
0
0
1000 2000 3000 4000 5000 6000 7000 8000
AIR DELIVERY IN CUBIC FEET PER MINUTE
ADDED STATIC INCHES OF WATER
Top View
Front View
Intake End
End Discharge
Air Delivery
www.trioninc.comwww.trioninc.com
Industrial Applications Guide
4
Dusts
Atmospheric
GeneralVentilation
Tobacco
Rubber
Silica
Plastic/Epoxy
Fiberglass
Mica
Textile
DriedAutomotiveBodyPutty
TalcumPowder
Paper
Spices
Toner
Wood (light loadings)
FlyAsh
Graphite
Smoke & Fumes
BurnRoomTestingExhaust
MetalForming:
•ColdHeading
•WarmFogging
InjectionMolding
Rubber Curing
Drying Ovens
Heat Treating
IndoorFiringRange
KitchenExhaust
PlasmaCutting
Soldering
Tobacco
Torch Cutting
Welding
Yarn Setting
Process Finishings
PaintRoomMake-UpAir
PlasticMolding
PhotoIndustry:
•FilmManufacturing
•PhotoFinishing
Oil Mists
MetalCutting/Removal
Die Release
Extruding
Lubrication:
•GasTurbineLubVents
•RoboticResistanceWelders
•CompressorVents
Carpet Backing Weaving
TexturizingFluids
Manufacturing Process
SpruceCuttingEfuent
ScrapMetalPre-heaters
Die Casting
Forming/Shaping
Forging
Plasticizing
Forming/Extruding
Curing
Sealing
Hot Wire Cutting
Industrial Applications
Industrial Particulate Loading Guide
Ageneralguidetoindustrialparticulateconcentrationsisasfollows:
Light
Dirty city air, designated
smoking areas
(2.0-25mg/m
3
)
Medium
Industrialprocessexhaust,
factory indoor air, commercial
kitchenexhaust
(25-100mg/m
3
)
Heavy
Metalmachiningoilmists,
grinding dusts, heat treating
operations, heavy welding,
powders(100mg/m
3
and above)
Particulateconsiderationssuchasconductivity,tackiness,andoperationcyclesneedtobetakenintoconsiderationwhendeterminingequipmentselections.
www.trioninc.com
Application
OilMist/Smoke
Coolants
OilyWeldingFume
Central System
TypicalHeating&Air
Conditioning Systems
Source Capture
Using Hoods,
Arms,PortableUnits
Ambient Capture
FreeHanging
with Established
AirPatterns
Industrial - Wet Particulate
Application
ProcessDust
Powders
GrindingFumes
WeldingFumes
Smokes
Central System
TypicalHeating&Air
Conditioning Systems
Source Capture
Using Hoods,
Arms,PortableUnits
Ambient Capture
FreeHanging
with Established
AirPatterns
Industrial - Dry Particulate
Industrial Applications Guide
800-20,000 CFM Medium T-Series/Electrostatic
2,000-25,000 CFM Heavy Model75/Electrostatic
8,250-Innite CFM Heavy Model60/Electrostatic
2,000-10,500 CFM Heavy ATS/Electrostatic
250-600 CFM Medium MiniM.E./Electrostatic
300-800 CFM Medium VOMP600/Electrostatic
600-850 CFM Medium MP600M/Media
800-6,000 CFM Medium T-Series/Electrostatic
1,300-4,500 CFM Medium M-Series/Media
2,000-10,500 CFM Heavy ATS/Electrostatic
800-6,000 CFM Medium T-Series/Electrostatic
1,200-4,500 CFM Medium M-Series/Media
2,000-25,000 CFM Heavy Model75/Electrostatic
2,000-10,500 CFM Heavy ATS/Electrostatic
Equipment
Equipment
Equipment
800-20,000 CFM Medium T-Series/Electrostatic
2,000-25,000 CFM Heavy Model75/Electrostatic
8,250-Innite CFM Heavy Model60/Electrostatic
2,000-10,500 CFM Heavy ATS/Electrostatic
Equipment
220 CFM Light *OneManPortable/Media
300-800 CFM Medium VOMP600/Electrostatic
600-850 CFM Medium MP600M/Media
900-1,100 CFM Light *M2500M/Media
900-1000 CFM Medium *Port-A-Cart/Cartridge
800-6,000 CFM Medium T-Series/Electrostatic
1,300-4,500 CFM Medium M-Series/Media
1,800-4,500 CFM Heavy Air Boss/Cartridge
400-80,000 CFM Heavy
DC Series/ Cartridge
Equipment
800-6,000 CFM Medium T-Series/Electrostatic
1,200-4,500 CFM Medium M-Series/Media
2,000-25,000 CFM Heavy Model75/Electrostatic
2,000-10,500 CFM Heavy ATS/Electrostatic
Equipment
5
* Portable Unit
02-001-2M
Trion
®
101 McNeill Road | Sanford, NC 27330
P: 800.884.0002 | F: 800.458.2379 | www.trioninc.com | [email protected]
©TRION 2008. All Rights Reserved
Learn more about other
Trion industrial products
by contacting your local
Trion representative or by
visiting us on the web at
www.TRIONINC.com
L
I
M
I
T
E
D
3
Our Media Air Cleaners come with a three-year limited warranty.
Air Purification Systems
Mini M.E. Mist Collector
DC Cartridge Dust Collector
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Trion M-Series User manual

Trion
Brand
Trion
Model
M-Series
Category
Welding System
Type
User manual
This manual is also suitable for
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