Danfoss Floor drying, ECL 210, 296 310 Operating instructions

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OperatingGuide
ECLComfort210/296/310,Floor(Screed)Drying
Program
1.0TableofContents
1.0TableofContents.............................................1
1.1Importantsafetyandproductinformation....................2
2.0Installation......................................................5
2.1Description,ingeneral............................................5
3.0Settings...........................................................7
3.1Parametersanddescriptions....................................7
4.0ECLTool..........................................................13
4.1DataloggingforreportwithECLTool..........................13
4.2Shortget-goinginstruction......................................14
5.0Miscellaneous..................................................15
5.1ParameterIDoverview............................................15
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1.1Importantsafetyandproductinformation
1.1.1Importantsafetyandproductinformation
ThisOperatingGuideisassociatedwithECLApplicationKeyswhich
havethefloordryingprogramimplemented.TheapplicationKey
musthaveversion2.42orhigher.TheECLComfortcontroller
softwaremusthaveversion1.56orhigher.
Thedescribedfunctionsarerelatedtothefloordryingprocessonly.
SeetheInstallationGuide(deliveredwiththeapplicationkey)for
applicationexamplesandelectricalconnections.
SeealsotherelatedInstallationGuide(finditon
http://heating.danfoss.com)fordescriptionofthefunctions.
TheApplicationKeyscomplywithECLComfort210/296/310
controllersasofsoftwareversion1.11(visibleatstart-upofthe
controllerandin'Commoncontrollersettings'in'System').
AdditionaldocumentationforECLComfort210,296and310,
modulesandaccessoriesisavailableonhttp://heating.danfoss.com.
DocumentationforECLPortal:Seehttp://ecl.portal.danfoss.com.
Applicationkeysmightbereleasedbeforealldisplaytextsare
translated.InthiscasethetextisinEnglish.
Automaticupdateofcontrollersoftware(firmware):
Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey
isinserted(asofcontrollerversion1.11(ECL210/310)andversion
1.58(ECL296)).Thefollowinganimationwillbeshownwhenthe
softwareisbeingupdated:
Progressbar
Duringupdate:
DonotremovetheKEY
Ifthekeyisremovedbeforethehour-glassisshown,youhave
tostartafresh.
Donotdisconnectthepower
Ifthepowerisinterruptedwhenthehour-glassisshown,the
controllerwillnotwork.
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SafetyNote
Toavoidinjuryofpersonsanddamagestothedevice,itisabsolutely
necessarytoreadandobservetheseinstructionscarefully.
Necessaryassembly,start-up,andmaintenanceworkmustbe
performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocable
dimensionsandtypeofisolation(doubleisolatedat230V).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangesforECLComfortinoperationare:
ECLComfort210/310:0-55°C
ECLComfort296:0-45°C.
Exceedingthetemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thewarningsignisusedtoemphasizespecialconditionsthatshould
betakenintoconsideration.
Thissymbolindicatesthatthisparticularpieceofinformationshould
bereadwithspecialattention.
Automaticupdateofcontrollersoftware(firmware):
Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey
isinserted(asofcontrollerversion1.11(ECL210/310)andversion
1.58(ECL296)).Thefollowinganimationwillbeshownwhenthe
softwareisbeingupdated:
Progressbar
Duringupdate:
DonotremovetheKEY
Ifthekeyisremovedbeforethehour-glassisshown,youhave
tostartafresh.
Donotdisconnectthepower
Ifthepowerisinterruptedwhenthehour-glassisshown,the
controllerwillnotwork.
AsthisOperatingGuidecoversseveralsystemtypes,specialsystem
settingswillbemarkedwithasystemtype.Allsystemtypesareshown
inthechapter:'Identifyingyoursystemtype'.
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ECLComfort210/296/310,Floor(Screed)DryingProgram
°C(degreesCelsius)isameasuredtemperaturevaluewhereasK
(Kelvin)oftenisusedfortemperaturedifferences.
TheIDno.isuniquefortheselectedparameter.
ExampleFirstdigitSeconddigitLastthreedigits
1117411174
-
Circuit1
Parameterno.
12174
1
2
174
-
Circuit2
Parameterno.
IfanIDdescriptionismentionedmorethanonce,itmeansthatthere
arespecialsettingsforoneormoresystemtypes.Itwillbemarked
withthesystemtypeinquestion(e.g.12174-A266.9).
ParametersindicatedwithanIDno.like"1x607"meanauniversal
parameter.
xstandsforcircuit/parametergroup.
DisposalNote
Thisproductshouldbedismantledanditscomponents
sorted,ifpossible,invariousgroupsbeforerecycling
ordisposal.
Alwaysfollowthelocaldisposalregulations.
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2.0Installation
2.1Description,ingeneral
ApplicationkeysfortheECLComfort210/296/310series,which
controlheatingcircuits,offerafloordryingprogram,alsocalled
screeddryingprogram.
Thefloordryingprogramisusedafteranewfloorheatingcircuit
hasbeenplacedandfresh-from-factoryconcretecoversthefloor
heatingpipes.Thefloordryingprogramcanalsobeused,when
theself-levelingscreedhasbeendistributed.
Thefloordryingprogramcanbestartedimmediatelyinorderto
dry-outtheconcrete/screedaccordingtoasettime/temperature
plan.
Navigationtothemenufor'Floordrying':
Commoncontroller>MENU>Floordrying:
Functionalheating:
Theflowtemperatureiscontrolled
accordingtoasettime/temperatureplan
inordertodry-outtheconcrete/screed.
Curingheating:
Theflowtemperatureiscontrolled
accordingtoasettime/temperatureplan
inordertocuretheconcrete/screed.The
curingmustbedonebeforemountingof,
forexample,tiles.
Functionalandcuringheatingcanworkasoneprocessor
separated.
Thetime/temperatureplanissetandiscommonforselected
circuits.
T
=
Time
#1#
=
Functionalheating
#2#
=
Curingheating
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ECLComfort210/296/310,Floor(Screed)DryingProgram
Whenthefloordryingprocessisfinished,adatalogcanberead
fromtheECLComfortcontrollerbymeansofthe"ECLTool".The
datalogcanbeusedfordocumentingtheprocess.
Thefavoritedisplaywithtemperatureinformationoftheheating
circuit(s)can,asanexample,looklikethis:
Floordryingprocessnotactive:
Floordryingprocessactive:
Theprogressbarisfilledupfromleftside,accordingtotime
elapsedsinceprocessstart.Theelapsedtimeandtotalprocess
timeisalsoindicatedinhours.
Returntemperaturerelatedindicationsarenotpresent,asthe
returntemperaturelimitationiscancelledduringthefloordrying
process.
Floordryingprocessbeingactivecanalsobeseen:
Circuitx>MENU>Influenceoverview>Des.flowT:
Beforestartofthefloordryingprocess:
Thecontrolparametersmustbesetcorrectly(Circuitx>MENU
>Settings>Controlparameters).SeetheOperatingGuidefor
theapplicationinquestion.
TheTime&Datemustbesetcorrectly(Commoncontroller
>MENU>Time&Date).SeetheOperatingGuideforthe
applicationinquestion.TheTime&Datesettingsareusedin
thelogfacilities.
ThemodeselectoroftheECLComfortcontrollermustnotbein
Manualmodewhenthefloordryingprocessisinprogress.
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3.0Settings
3.1Parametersanddescriptions
Parametertablescontainparametername,IDanddescriptions.
Parameters’settingrangeandfactorysettingsarelistedinthe
section"ParameterIDoverview"attheendofthisOperatingGuide.
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ECLComfort210/296/310,Floor(Screed)DryingProgram
DesiredflowT(Desiredflowtemperature)
Read-
out
Read-outofthedesiredflowtemperature.
---:
Thefloordryingprocessisnotactive
Value:
Thefloordryingprocessisactive
Pushthedialto:
select/deselectcircuit(s)forfloordrying
enter/changethegraphofthe"Functionalheating"or"Curing
heating"process
Thedesiredflowtemperaturecanbesetat:
X1,X2,X3andX4(Functionalheating)
X5,X6,X7andX8(Curingheating)
Selectionofcircuit(s)forfloordrying:
Circuitnumberselected
Circuitnumbernotselected
Examplesofgraph:
TimesforX1,X2,X3andX4arethesame(0h)
DesiredtemperatureatX1is20°C
DesiredtemperatureatX2is20°C
DesiredtemperatureatX3is20°C
DesiredtemperatureatX4is20°C
TimesforX1,X2,X3andX4aredifferent,asshown.
DesiredtemperatureatX1is20°C
DesiredtemperatureatX2is50°C
DesiredtemperatureatX3is50°C
DesiredtemperatureatX4is20°C
Important:Thedesiredflowtemperaturevalues,setatX4andX8are
usedascontrollingtemperatures:
afterthefloordryingprocess,iftheapplicationisnottobestarted
afterapowerfailure
Applicationwithoneheatingcircuit:
Ifthefloordryingprocessisinoperationandthecircuit,byaccident,is
changednottobeselected,thefloordryingprocessmustberestarted.
Applicationwithtwoorthreeheatingcircuits:
Ifthefloordryingprocessisinoperationfortwoorthreecircuitsand
oneofthecircuits,byaccident,ischangednottobeselected,thefloor
dryingprocesscontinues.Justselectthecircuitinquestionagain.
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Prog.execution(Programexecution)
10512
Startorstopthefloordryingprocess.
Pressandholdthedialfor5secondsinordertostartorstopthe
process.
OFF:
Thefloordryingprocessisnotactive
ON:
Thefloordryingprocessisactive
IftheECLComfortcontrollerissettomanualmode,thefloordrying
processcanbestarted,butwillnotbeactive.
If"Prog.execution"issettoONandreturnstoOFFafter5seconds,
noneofthecircuitsinthegraph(DesiredflowT)havebeenselected
forfloordrying.
Iftheparameter"Appl.continue"(ID10912)issettoSTOP ,the"Prog.
execution"remainsONafterelapseofthefloordryingprocess.
Max.pwr.failure(Max.powerfailureperiod
acceptance)
10514
Settingthemax.acceptedtimeforpowerfailure.
IftheECLComfortcontrolleriswithoutpowerformorethantheset
time,thealarmwillbeactivatedwhenthecontrollerispoweredup.
Value:Settheacceptedtime
Thealarmcanbereset(MENU>Alarm>Alarmoverview)
Torestartthefloordryingprocess:
Iftheparameter"Afterpowerfail."(ID10913)issettoSTOP ,the
"Prog.execution"mustbesettoOFFandthentoON.
Afterapowerfailure,thealarmisindicated/activated.
Iftheparameter"Afterpowerfail."(ID10913)issettoSTOP,thedesired
flowtemperatureismaintainedatthevalue,setinX1.
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ECLComfort210/296/310,Floor(Screed)DryingProgram
RampX5-X6(TemperaturerampingfromtimeX5
toX6)
RampX7-X8(TemperaturerampingfromtimeX7
toX8)
10903
10904
Settingthenumberofstepsforthechangeofthedesiredflow
temperatureinselectedperiod.
OFF:
Thestepwisechangeisdisabled
Value:
Theperiodisdividedinthenumberofsteps
Example:
"X5"timeissetto100
"X5"temperatureissetto25°C
"X6"timeissetto150
"X6"temperatureissetto35°C
"RampX5-X6"issetto5
Result:
PeriodbetweenX5andX6is50hours.Temperaturechangeis10K.
Theprocesswillbe:
Starttemperature:25°C,after10hoursthetemperaturechanges
to27°C.Afterfurther10hoursthetemperaturechangesto29°C
andsoon.
Appl.continue(Applicationcontinue)
10912
SelectionhowtheECLComfortcontrollermustcontinueafter
havingfinishedthefloordryingprocess.
OFF:
Thedesiredflowtemperaturewillbethevaluesetat
"X8"time
ON:
Thecontrollercontinueswiththeselectedapplication
andthesetmodeofthefunctionselector
Whenusingonly"Functionalheating"andnodemandforcontrolafter
thefloordryingprocess,itisimportanttosetthedesiredtemperature
atX8.
(Commoncontroller>MENU>Floordrying>Curingheating>
"DesiredflowT">Graph'srightpoint).
Afterpowerfail.(Afterpowerfailure)
10913
SelectionhowtheECLComfortcontrollermustcontinueaftera
powerfailure(powerhasbeenawayformorethanacceptedtime,
setin"Max.pwr.failure",ID10514).
Ifpowerfailurehappensin"Functionalheating"process,thefloor
dryingcanberestartedaccordingtotimeandtemperaturesetting
forX1orstopped.Ifstopped,thedesiredflowtemperatureis
maintainedatthevalue,setforX1.
Ifpowerfailurehappensin"Curingheating"process,thefloor
dryingcanberestartedaccordingtotimeandtemperaturesetting
forX4.Ifstoppedthedesiredflowtemperatureismaintainedat
thevalue,setforX1.
STOP:
Thecontrollerstopsthefloordryingprocessand
maintainsthetemperature,setatX1
START:
Thecontrollerstartsthefloordryingprocessfrom
settingsinX1orX4
Torestartthefloordryingprocess:
Iftheparameter"Afterpowerfail."(ID10913)issettoSTOP ,the
"Prog.execution"mustbesettoOFFandthentoON.
Afterapowerfailure,thealarmisindicated.
Thealarmcanbereset.
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X1(Starttimeforperiod1)
X2(Starttimeforperiod2)
X3(Starttimeforperiod3)
X4(Starttimeforperiod4)
10930
10931
10932
10933
Thetimethatmustelapsefromprocessstartforcontrollingtheset
flowtemperatureinthefunctionalheatingperiod.
Values:Setthetimes
Example1:
X1
=
50hours
X2
=
50hours
X3
=
200hours
X4
=
200hours
Result:
Thedesiredflowtemperature,whichwillbemaintainedfrom
processstart,isthevalue,whichisindicated/setatX1in"Desired
flowT".
50hoursafterprocessstart,thedesiredflowtemperature,whichis
indicated/setatX2in"DesiredflowT",willbemaintained.
200hoursafterprocessstart,thedesiredflowtemperature,which
isindicated/setatX3in"DesiredflowT",willbemaintained.
200hoursafterprocessstart,thedesiredflowtemperature,which
isindicated/setatX4in"DesiredflowT",willbemaintained.
Example2:
X1
=
50hours
X2
=
100hours
X3
=
150hours
X4
=
200hours
Result:
Thedesiredflowtemperature,whichwillbemaintainedfrom
processstart,isthevalue,whichisindicated/setatX1in"Desired
flowT".
50hoursafterprocessstart,thedesiredflowtemperaturewill
graduallyrise/falltothevalue,whichisindicated/setatX2in
"DesiredflowT".
150hoursafterprocessstart,thedesiredflowtemperaturewill
graduallyrise/falltothevalue,whichisindicated/setatX3in
"DesiredflowT".
200hoursafterprocessstart,thedesiredflowtemperaturewill
graduallyrise/falltothevalue,whichisindicated/setatX4in
"DesiredflowT".
Ifthefunctionalheatingperiodshouldnotbeused,X4canbeset0
h(zerohours).
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ECLComfort210/296/310,Floor(Screed)DryingProgram
X5(Starttimeforperiod5)
X6(Starttimeforperiod6)
X7(Starttimeforperiod7)
X8(Starttimeforperiod8)
10934
10935
10936
10937
ThetimethatmustelapsefromtimeX4forcontrollingthesetflow
temperatureinthecuringheatingperiod.
Values:Setthetimes
Ifthetemperaturevalues,setatX4andX5,aredifferent,the
desiredflowtemperaturechangesgraduallyfromtheX4value
totheX5value.
WhenX5issettoatimevalue,thedesiredflowtemperaturestarts
withthevalue,setatX4.
Ifthecuringheatingperiodshouldnotbeused,X8canbeset0h
(zerohours).
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4.0ECLTool
4.1DataloggingforreportwithECLTool
BymeansoftheECLTooladatalogcanbereadfromtheECL
Comfortcontrollerinordertodocumenttheprocess.
Thelogmakesastampeach15minutes.Max.logtimeis40days.
Whenthelogmemoryisfull,theloggingstops.Astartofthefloor
dryingmightdeletetheexistinglogintheECLcontroller.
TheECLToolisfoundhere:http://heating.danfoss.com
ChooseTools&Software,selectDownload.DownloadtheUSB
driverandECLToolinstaller.
Theexe-filealsocontainsanECLToolinstructioninPDFfileformat.
WhenrunningtheECLTool,besuretheversionis1.9.8.1orhigher.
ConnectioncablebetweenPCandECLComfortcontrollerisan
USBcable,havingUSB-Aplug(forPC)atoneendandUSB-Bplug
(fortheECLComfortcontroller)attheotherend.
Versioninformation,example:
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ECLComfort210/296/310,Floor(Screed)DryingProgram
4.2Shortget-goinginstruction
AfterhavingestablishedconnectionbetweenthePCandthe
ECLcontroller,the"Loadstandardparameters(recommended)"
isselected.
Allparametersandsettingsarelistedingroups.
Atthebottomoftheviewagraphbuttonis
present.Thenameis"Readlogs" .
Byselectingthereadlogsbutton,adefaultgraphisshown.
Atthebottomofthedefaultgraphviewsomebuttonsarepresent:
Help.
OpensECLToolinstructioninPDFformat.
Print
ReadECLlogfromECLandshowgraph
ReadextendedlogfromECLandshowgraph.
ThisispossiblewithECLComfortcontrollershaving
firmware1.56orhigher.
Selectthelogbutton;agraphshowstheloggingsofthelisted
items.
Afilewiththeindicatednameiscreatedandsaved.
IfchoosingYesforopeninginanexternalprogram(forexample
Excel),theprogramopenswiththedata.
Thegraphcanbezoomed/draggedinordertogetadesired
pictureforthereport.
Aright-clickonthegraphallowscopyfacilities.
Selectthebutton"Copygraphtoreportpage"inordertoinclude
thecurrentlyshowngraphinthereport.
Theprintbuttonwillstartthereportprinting.
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5.0Miscellaneous
5.1ParameterIDoverview
IDParameterName
Settingrange
Factory
UnitOwnsettings
10512
Prog.execution
OFF;ONOFF
10514
Max.pwr.failure
5...300030
Min
10903
RampX5-X6
OFF,1...20
5
10904
RampX7-X8
OFF,1...20
5
10912
Appl.continue
OFF;ONOFF
10913
Afterpowerfail.
STOP/STARTSTOP
10930
X1
0-12000
h
10931
X2
0-12000
h
10932
X3
0-12000
h
10933
X4
0-12000
h
10934
X5
0-12000
h
10935
X6
0-1200360
h
10936
X7
0-1200720
h
10937
X8
0-12001080
h
Functionalheating
Factorysettings
DesiredflowT:0.20(0=time;20=desiredflowtemperature)
Curingheating
Factorysettings
DesiredflowT:0.25(0=time;25=desiredflowtemperature)
-||-
360.50(360=time;50=desiredflowtemperature)
-||-
720.50(720=time;50=desiredflowtemperature)
-||-
1080.25(1080=time;25=desiredflowtemperature)
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ECLComfort210/296/310,Floor(Screed)DryingProgram
*087H9262*
*VIJMP202*
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