Lexmark S 500 SERIES User manual

Service Manual

Lexmark S500 Series All-In-One

Machine Type 4443-301, 4443-302, 4443-303, 4443-30E

Edition: February 24, 2010

The following paragraph does not apply to any country where such provisions are inconsistent with local law:

LEXMARK INTERNATIONAL, INC. PROVIDES THIS PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND,

EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimer of express or

implied warranties in certain transactions; therefore, this statement may not apply to you.

This publication could include technical inaccuracies or typographical errors. Changes are periodically made to the

information herein; these changes will be incorporated in later editions. Improvements or changes in the products or the

programs described may be made at any time.

Comments may be addressed to Lexmark International, Inc., Department D22X/002-1, 740 West New Circle Road,

Lexington, Kentucky 40550, U.S.A or e-mail at [email protected]. Lexmark may use or distribute any

of the information you supply in any way it believes appropriate without incurring any obligation to you.

References in this publication to products, programs, or services do not imply that the manufacturer intends to make these

available in all countries in which it operates. Any reference to a product, program, or service is not intended to state or

imply that only that product, program, or service may be used. Any functionally equivalent product, program, or service that

does not infringe any existing intellectual property right may be used instead. Evaluation and verification of operation in

conjunction with other products, programs, or services, except those expressly designated by the manufacturer, are the

user’s responsibility.

Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States

and/or other countries.

All other trademarks are the property of their respective owners.

UNITED STATES GOVERNMENT RIGHTS

This software and any accompanying documentation provided under this agreement are commercial computer software

and documentation developed exclusively at private expense.

P/N 12G0111 Rev 001

Lexmark S500 Series

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Table of contents iv

Lexmark S500 Series

Table of contents

Table of contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv

Safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viii

General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Print specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Scanner specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Copy specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Media specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Understanding the operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Using the operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Maintenance approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Tools required for service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Diagnostic information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Power-On Self Test (POST) sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Troubleshooting tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Error Code Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Service checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

System board service checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

CIS module assembly service checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Carrier service checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Diagnostic aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Test mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Test page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Uninstall/reinstall instructions for Windows users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

For Windows 2000, Windows XP, and Vista . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Uninstall/reinstall instructions for Mac users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Repair information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Handling ESD-sensitive parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Removal procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Releasing plastic latches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

General precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Scanner assembly removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Wick removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Midframe removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

INA card removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Exit tray removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Operator panel insert removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Operator panel overlay removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

Logo plate removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Operator panel removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

RFID card removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

Print engine removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Paper feed assembly removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

System board removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Carrier assembly removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

Encoder dial sensor removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33

Media sensor removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

Printer base removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

Table of contents v

Lexmark S500 Series

Locations and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

System board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

System board connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

INA card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

INA card connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

RFID card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

RFID card connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Preventive maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Lubrication specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Parts catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

How to use this parts catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Assembly 1: Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Assembly 2: Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1

Safety information v

Lexmark S500 Series

Safety information

• The safety of this product is based on testing and approvals of the original design and specific

components. The manufacturer is not responsible for safety in the event of use of unauthorized

replacement parts.

• The maintenance information for this product has been prepared for use by a professional service person

and is not intended to be used by others.

• There may be an increased risk of electric shock and personal injury during disassembly and servicing of

this product. Professional service personnel should understand this and take necessary precautions.

Consignes de sécurité

• La sécurité de ce produit repose sur des tests et des

agréations portant sur sa conception d'origine et sur des composants particuliers. Le fabricant n'assume

aucune responsabilité concernant la sécurité en cas d'utilisation de pièces de rechange non agréées.

• Les consignes d'entretien et de réparation de ce produit s'adressent uniquement à un personnel de

maintenance qualifié.

• Le démontage et l'entretien de ce produit pouvant présenter certains risques électriques, le personnel

d'entretien qualifié devra prendre toutes les précautions nécessaires.

Norme di sicurezza

• La sicurezza del prodotto si basa sui test e sull'approvazione del progetto originale e dei componenti

specifici. Il produttore non è responsabile per la sicurezza in caso di sostituzione non autorizzata delle

parti.

• Le informazioni riguardanti la manutenzione di questo prodotto sono indirizzate soltanto al personale di

assistenza autorizzato.

• Durante lo smontaggio e la manutenzione di questo prodotto,

il rischio di subire scosse elettriche e danni alla persona è più elevato. Il personale di assistenza

autorizzato deve, quindi, adottare le precauzioni necessarie.

Sicherheitshinweise

• Die Sicherheit dieses Produkts basiert auf Tests und Zulassungen des ursprünglichen Modells und

bestimmter Bauteile. Bei Verwendung nicht genehmigter Ersatzteile wird vom Hersteller keine

Verantwortung oder Haftung für die Sicherheit übernommen.

• Die Wartungsinformationen für dieses Produkt sind ausschließlich für die Verwendung durch einen

Wartungsfachmann bestimmt.

• Während des Auseinandernehmens und der Wartung des Geräts besteht ein zusätzliches Risiko eines

elektrischen Schlags und körperlicher Verletzung. Das zuständige Fachpersonal sollte entsprechende

Vorsichtsmaßnahmen treffen.

CAUTION: POTENTIAL INJURY

This device contains a lithium battery. There is a danger of explosion if a lithium battery is

incorrectly replaced. Replace it only with the same or equivalent type of lithium battery.

Discard used batteries according to the manufacturer’s intstructions and local regulations.

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Safety information vii

Lexmark S500 Series

viii Service Manual

Lexmark S500 Series

Preface

This manual contains maintenance procedures for service providers. It is divided into the following chapters:

1. General information contains a general description of the printer and the maintenance approach used to repair

it. It includes printer specifications, special tools, and acronyms.

2. Diagnostic information contains an error code table, symptom tables, and service checks used to isolate

failing field replaceable units (FRUs).

3. Diagnostic aids contains tests and checks used to locate or repeat symptoms of printer problems.

4. Repair information provides instructions for making printer adjustments and removing and installing FRUs.

5. Connector locations uses illustrations to identify the connector locations and test points on the printer.

6. Preventive maintenance contains the lubrication specifications and recommendations to prevent problems.

7. Parts catalog contains illustrations and part numbers for individual FRUs.

General information 1-1

Lexmark S500 Series

1. General information

The Lexmark™ S500 Series All-In-One (4443-301, 4443-302, 4443-303, 4443-30E) is a letter-quality print, copy, and

scan machine. It is a standalone color/mono copier.

1-2 Service Manual

Lexmark S500 Series

Print specifications

Print speed Quick print: 33 ppm mono / 30 ppm color

Print functions/features Standalone photo printing:

• Color or black (grayscale) photo printing

• Photo Menu options pop up at card insert

• Print all photos

• Save photos to PC

• Print photos from USB drive

• Print proof sheet

• Print from PictBridge camera

• Red-eye reduction via proof sheet

• Photo effects: Auto Image Enhance, Antiquing (gray or brown), Sepia,

black and white

Card reader support • Multi Media Card (MMC)

• Secure Digital (SD)

• Mini SD (with customer supplied adapter)

• Memory Stick (MS)

• Memory stick pro

• Memory stick duo (with customer supplied adapter)

• Memory stick duo pro (with customer supplied adapter)

•XD

• XD type M and H

• Micro SD (Transflash) (with customer supplied adapter)

• MMC mobile (with customer supplied adapter)

• RS-MMC (with customer supplied adapter)

• SDHC (high capacity)

General information 1-3

Lexmark S500 Series

Scanner specifications

Scanner type Flatbed CIS

Scan modes True Color:

• 48 bits internal

• 24 bits external

Gray Mode:

• 16 bits internal

• 8 bits external

Text/Line Art:

1 bit per pixel

Scan method One pass Smart Copy

Lamp warm-up time None

Flatbed scan area • 8.5 X 11.7 inches

• 216 X 297 mm

Scan resolution • Horizontal: 1200 ppi

• Vertical: 2400 ppi

Optical scan resolution 1200 x 2400 ppi

1-4 Service Manual

Lexmark S500 Series

Copy specifications

Copy function Standalone only

Standalone copy speed Quick copy:

First copy: 8 ppm mono target, 3 ppm color

Additional copies: 25 ppm mono, 21 ppm color

Standalone copy specifications Mono copy:

• Quick: 300 X 600 dpi print, 150 X 150 ppi scan

• Normal: 600 X 600 dpi print, 300 X 300 ppi scan

• Photo: 1200 X 1200 dpi print, 300 X 300 ppi scan

Color copy:

• Quick: 300 X 600 dpi print, 150 X 150 ppi scan

• Normal: 600 X 600 dpi print, 300 X 300 ppi scan

• Photo (plain): 1200 X 1200 dpi print, 300 X 300 ppi scan

• Photo (glossy): 1200 x 1200 dpi print, 600 x 600 ppi scan

Standalone copy features • One touch copy (defaults to color)

• Borderless copying

– All supported borderless paper sizes are selected via printer driver.

– Standalone borderless support - all sizes listed under media type

excluding Legal, 3.5 x 5, and 3 x 5

• Repeat image

•N-up

• Collate

Supported media type (selectable

via operator panel)

• Plain

• Matte photo paper

• Transparency

• Glossy/photo

Supported media sizes Standalone:

•Letter

• Legal

•A4

•B5

•A5

•A6

• 3 x 5 in.

• 3.5 x 5 in.

• 4 x 6 in.

• 4 x 8 in.

• 5 x 7 in.

• 10 x 15 cm

• 10 x 20 cm

• 13 x 18 cm

• Hagaki

•2L

•L

General information 1-5

Lexmark S500 Series

Media specifications

Paper capacities Input tray

Plain Up to 100 sheets

Envelopes Up to 10 envelopes

Banner Up to 20 sheets

Heavyweight matte Up to 25 sheets

Photo/glossy Up to 25 sheets

Transparencies Up to 50 sheets

Iron-on transfer Up to 10 sheets

Card stock Up to 25 sheets

Labels Up to 25 sheets

Exit tray

Paper Up to 25 sheets

Transparencies 1 sheet

Photo/glossy 1 sheet

Labels Up to 20 sheets

Envelopes Up to 10 envelopes

Heavyweight matte Up to 25 sheets

Banner Up to 20 sheets

Iron-on transfer Up to 10 sheets

Card stock Up to 15 sheets

Media sizes (via driver) Automatic sheet feed:

• Letter (8 1/2 x 11 in.)

• Legal (8 1/2 x 14 in.)

• Executive (7 1/4 x 10 1/2)

• Index card (3 x 5 in.)

• 4 x 6 in.

• 10 x 15 cm

• 4 x 8 in.

• 10 x 20 cm

• A4 (210 x 297 mm)

• B5 (182 x 257 mm)

• A5 (148 x 210 mm)

• A6 card (105 x 148 mm)

• Hagaki (100 x 148 mm)

• L (89 x 127 mm)

• 2L (127 x 178 mm)

• 3.5 x 5 in.

1-6 Service Manual

Lexmark S500 Series

Media sizes (via driver) continued Automatic sheet feed (continued):

• 5 x 7 in.

• 13 x 18 cm

• Custom size (width 3-8.5 in./height 5.0-17.0 in.)

Envelopes:

• 6 3/4 (3 5/8 x 6 1/2 in.)

• 7 3/4 (3 22/25 x 7 1/2 in.)

• 9 (3 7/8 x 8 7/8 in.)

• 10 (4 1/8 x 9 1/2 in.)

• DL (110 x 220 mm)

• C5 (162 x 229 mm)

• C6 (114 x 162 mm)

• B5 (176 x 250 mm)

• A2 baronial (111 x 146 mm)

• Custom size

General information 1-7

Lexmark S500 Series

Understanding the operator panel

Using the operator panel

The operator panel buttons allow you to copy, scan, or print documents and photos.

The operator panel features:

• Power on/off button

• Color LCD display with screen saver

• 15 buttons

Number Part Button Function

1 Power on/off button • Turns the printer on and off

• Switches to Power Saver mode

Note: When the printer is on, press to switch to

Power Saver mode. Press and hold for three

seconds to turn off the printer.

2 Copy button Accesses the copy menu and makes copies

3 Scan button Accesses the scan menu and scans documents

4 Photo button Accesses the photo menu and prints photos

5 Back button • Returns to the previous screen

• Exits from one menu level to a higher one

1

COLOR

BLACK

2-Sided

ON

Setup

START

2

3

4

6

91012

5

1113

78

1-8 Service Manual

Lexmark S500 Series

6 Color/Black button Switches to color mode or to black-and-white mode

7 Start button Starts a print, scan, or copy job, depending on which mode

is selected.

8 2-sided/Eco-mode

button

• Activates 2-sided to print on both sides of the paper

(duplex)

• Activates Eco-mode to print on both sides of the paper

(duplex), changes to power saver mode after the printer

is left idle for 10 minutes, sets screen brightness to low

9 Cancel button • Cancels a print, copy, or scan job in progress

• Exits from a menu level of the Copy, Scan, Photo, or

File Print menus to the top level of a menu

• Exits from a menu level of the Setup menu to the top

level of the previous mode

• Clears current settings or error messages, and returns

to default settings

10 Select button • Selects menu options

• Saves settings

• Feeds or ejects paper (Press and hold for three

seconds to feed or eject paper from the printer.)

11 Arrow buttons Selects a menu or submenu item that appears on the

display

12 Display Displays printer status, messages, and menus

Note: The display is turned off in Power Saver mode.

13 Setup button Accesses the setup menu and changes the printer settings

Note: The Copy, Scan, and Photo button lights are off

when this button is selected.

Number Part Button Function

OK

General information 1-9

Lexmark S500 Series

Maintenance approach

The diagnostic information in this manual leads you to the correct field replaceable unit (FRU) or part. Use the error

codes, symptom tables, service checks, and diagnostic aids to determine the symptom and repair the failure.

After you complete the repair, perform tests as needed to verify the repair.

Tools required for service

• Flat-blade screwdriver

• #1 Phillips screwdriver

• #2 Phillips screwdriver

• Spring hook

• Analog or digital multimeter

Acronyms

ADC Analog to Digital Converter

ASF Automatic Sheet Feeder

ASIC Application Specific Integrated Circuit

DMA Direct Memory Access

dpi Dots per inch

DSA NPA Device Status Alert

EEPROM Electrically Erasable Programmable ROM

EOF End of Form

Flash Fast EEPROM

GPIO General Purpose Input/Output

HBP Hose Based Printing

IEEE Institute of Electrical and Electronics Engineers

ips inches per second

LED Light-Emitting Diode

NPA Network Printing Alliance

NVRAM Nonvolatile Random Access Memory

OEM Original Equipment Manufacturer

POR Power-On Reset

POST Power-On Self Test

ppi Pixles per inch

RAM Random Access Memory

ROM Read Only Memory

TSR Temperature Sense Resistor

PWM Pulse Width Modulate

UART Universal Asynchronous Receiver/Transmitter

USB Universal Serial Bus

1-10 Service Manual

Lexmark S500 Series

Diagnostic information 2-1

Lexmark S500 Series

2. Diagnostic information

Power-On Self Test (POST) sequence

Plug the All-In-One into an electrical outlet, and press the Power button.

The All-In-One does a Power-On Self Test (POST) sequence.

1. The Power button light comes on.

2. The following will be displayed on the LCD:

Lexmark

3. The paper feed and transport carrier motors run, and then stop.

4. The carrier moves off of the maintenance station, and then returns.

5. The copy button light, color light, and Wi-Fi light stay on.

6. The LCD copy screen will be displayed.

If any of these fail to occur, remove and reinstall the print cartridge, and then repeat the POST. If the POST remains

incomplete, then see “Service checks” on page 2-11. Find the symptom, and take corrective action.

Troubleshooting tables

The All-In-One has the capability to report internal errors. This is accomplished by displaying the error code on the

operator panel LCD. Also, some errors are reported to host through Extended NPA Device Status Alert (DSA). See

Consumer Printer Division Host-Printer Communications Specification for more details on NPA and DSA.

There are four classes of All-In-One errors:

• POST errors

• Catastrophic unrecoverable errors

• Paper handling errors

• Printhead errors

Note: Each error will have a unique, 4-digit code.

2-2 Service Manual

Lexmark S500 Series

Error Code Table

Error

Code

Name Description Action

08 Print Carrier Stall The All-In-One carrier has

stalled.

Technical Support Center:

Clear the carrier jam, and resend the print

job.

Service:

See “Carrier service checks” on

page 2-12.

0101 Paper Out The All-In-One is out of paper. Technical Support Center:

Load paper.

Service:

Load paper. If the problem remains, then

check the paper sensor; if the paper

sensor is ok, then check and/or replace

the system board. See “System board

removal” on page 4-26.

0102 Paper Jam There is paper jammed in the

All-In-One.

Technical Support Center:

Clear the paper jam, and resend the print

job.

Service:

Clear the paper jam, and resend the print

job. If the problem remains, then check

the All-In-One for foreign objects.

0108 Carrier Jam The carrier is jammed and will

not move.

Technical Support Center:

Check the All-In-One for foreign objects.

Service:

See “Carrier service checks” on

page 2-12.

0109 Carrier Jam The carrier is jammed and will

not move.

Technical Support Center:

Check the All-In-One for foreign objects.

Service:

See “Carrier service checks” on

page 2-12.

010A Carrier Jam The carrier is jammed and will

not move.

Technical Support Center:

Service:

See “Carrier service checks” on

page 2-12.

Diagnostic information 2-3

Lexmark S500 Series

010B Printhead Error The printhead has an error. Technical Support Center:

Reinstall the print tanks. If the error is still

there, then replace the print tanks. Check

the printhead contacts to be sure that they

are clean.

Service:

Reinstall the print tanks. If the problem

remains, then clean the contacts on the

printhead. If the problem persists, then

replace the printhead.

0302 NVRAM R/W An error was detected in

reading or writing NVRAM.

Technical Support Center:

Replace the All-In-One.

Service:

Replace the system board. See “System

board removal” on page 4-26.

0303 Memory Failure Unable to initialize memory. Technical Support Center:

Replace the All-In-One.

Service:

Replace the system board. See “System

board removal” on page 4-26.

0304 Hardware Failure General hardware failure

(unable to localize failure to a

specific system).

Technical Support Center:

Replace the All-In-One.

Service:

Replace the system board. See “System

board removal” on page 4-26.

0305 ROM_Checksum_Failure Corrupted ROM. Technical Support Center:

Unplug the All-In-One from the wall outlet;

wait a few seconds, then plug the All-In-

One back in and turn the power on.

Service:

Replace the system board. See “System

board removal” on page 4-26.

0306 Paper System Failure The DC paper feed system fails

to initialize or calibrate.

Technical Support Center:

Unplug the All-In-One from the wall outlet;

wait a few seconds, then plug the All-In-

One back in and turn the power on.

Service:

Replace the system board. See “System

board removal” on page 4-26.

Error

Code

Name Description Action

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