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882D

Rice Lake 882D User manual

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BulkSlide
Solids Flow Meter
882D Configuration and
Calibration Manual
PN 212288 Rev BJune 2, 2023
© Rice Lake Weighing Systems. All rights reserved.
Rice Lake Weighing Systems® is a registered trademark of
Rice Lake Weighing Systems.
All other brand or product names within this publication are trademarks or
registered trademarks of their respective companies.
All information contained within this publication is, to the best of our knowledge, complete and
accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make
changes to the technology, features, specifications and design of the equipment without notice.
The most current version of this publication, software, firmware and all other product
updates can be found on our website:
www.ricelake.com
Revision History
© Rice Lake Weighing Systems ● All Rights Reserved 3
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
Revision History
This section tracks and describes the current and previous manual revisions for awareness of major updates and when the
updates took place.
Revision Date Description
A May 22, 2022 Initial release
B June 02, 2023 Added wiring input specifications
Table i. Revision Letter History
BulkSlide Configuration and Calibration Manual
4 Visit our website www.RiceLake.com
Rice Lake continually offers web-based video training on a growing selection
of product-related topics at no cost. Visit www.ricelake.com/webinars
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Accessing Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1 Setup Switch Configuration Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.2 User Menu Configuration Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.0 Scale Configuration and Load Cell Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Scale – Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.1 Speed Sensing Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.2 Weigh Frame Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Load Cell Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.1 Backplate Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.2 Backplate Reinstallalation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.3 Cable Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.4 Load Cell Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.5 Cable Shield Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.6 Power Cable Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.0 Digital I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 Configuring Digital I/O Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Wiring Input Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.0 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1 Weigh Frame Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.1 Static Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.2 Span (Material) Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.3 Calculating Correction Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Contents
Introduction
© Rice Lake Weighing Systems ● All Rights Reserved 5
1.0 Introduction
The BulkSlide solids flow meter measures the flow rate of gravimetrically fed bulk solids. Only free-flowing, nonadhesive bulk
solids should be processed by the BulkSlide solids flow meter. The BulkSlide solids flow meter can be used for inventory
mixing, blending or ratio control applications (in petrochemical, agricultural, aggregate, food and pharmaceutical industries).
This manual describes the configuration and wiring for the indicator and its hardware components. For more information see:
•BulkSlide Operation Manual (PN 206443) for BulkSlide hardware operation and installation
• 882D Technical Manual (PN 184260) for 882D indicator details
Manuals are available from Rice Lake Weighing Systems at www.ricelake.com/manuals
Warranty information is available at www.ricelake.com/warranties
1.1 Safety
Safety Definitions:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes
hazards that are exposed when guards are removed.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes
hazards that are exposed when guards are removed.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.
IMPORTANT: Indicates information about procedures that, if not observed, could result in damage to equipment or
corruption to and loss of data.
General Safety
Do not operate or work on this equipment unless this manual has been read and all instructions are understood.
Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake
Weighing Systems dealer for replacement manuals.
WARNING
Failure to heed could result in serious injury or death.
Some procedures described in this manual require work inside the enclosure. These procedures are to be performed by qualified
service personnel only.
Take all necessary safety precautions when installing the scale carriage including wearing safety shoes, protective eye wear and
using the proper tools.
Keep hands, feet and loose clothing away from moving parts.
Do not allow minors (children) or inexperienced persons to operate this unit.
Do not operate without all shields and guards in place.
Do not use for purposes other then weight taking.
Do not place fingers into slots or possible pinch points.
Do not use any load bearing component that is worn beyond 5 percent of the original dimension.
Do not use this product if any of the components are cracked.
Do not exceed the rated load limit of the unit.
Do not make alterations or modifications to the unit.
Do not remove or obscure warning labels.
Install and operate this product only if it is technically in serviceable condition and in the correct manner.
Read manual completely before use and keep this manual and all other relevant documents complete and accessible to personnel
at all times.
i
BulkSlide Configuration and Calibration Manual
6 Visit our website www.RiceLake.com
1.2 Accessing Setup Menu
During 882D indicator configuration there will be instances when access to the Setup Menu is required. The Setup Menu may
be accessed on the 882D indicator in two ways:
• Pressing the setup switch
• Through the menu (if audit trail jumper is enabled)
1.2.1 Setup Switch Configuration Access
Perform the following to access the setup switch:
1. Use slotted screwdriver to remove the slotted screw.
2. Insert a non-conductive tool into the access hole to press the setup switch.
IMPORTANT: Use caution when inserting the non-conductive too into the enclosure. Insert the tool about 3/4 inch, until the
switch is engaged. Do not use excessive force which could damage the switch.
3. Reinstall slotted screw and torque to 15 in-lb (1.7 N-m).
Figure 1-1. Setup Switch Access
1.2.2 User Menu Configuration Access
The 882D supports an Audit Trail jumper. If the jumper is set to ON, the Setup Menu is accessible through the front keypad. If
set to OFF, the Setup Menu is not accessible, making it only accessible by pressing the setup switch.
1. If the audit trail jumper (JP4) is set to ON, Press . Audit displays.
2. Press until Setup displays.
Figure 1-2. 882D CPU Board Audit Jumper (JP4)
Setup Switch Access
PRINT
PRINT
R
6
1
R
8
0
8
9
R
4
5
C
7
3
R
1
2
22
0
S
G
A
P
2
T
T
PX
2
U
1
3
C
3
8
U
1
6
L
9
R
1
1
9
9
JP4
C
5
2
C
3
3
R
4
3
T
P
T
5
7
R
8
2
R
8
C
6
R
3
5
T
P
T
7
3
R
3
1
U
1
5
U
1
8
R
9
2
5
4
R
4
4
R
22
1
R
7
8
LED1
LED8
R
9
3
LED10
T
P
S
1
3
3
C
6
8
S
G
AP
1
R
6
4
R
9
4
C
4
1
JP3
U
3
R
22
7
C
5
5
L
7
R
8
3
L
8
U
1
7
C
4
3
S
G
A
P
5
V
R
1
R
3
4
C
5
8
R
9
6
T
P
T
5
4
4
4
T
P
T
5
6
C
3
9
M
H
1
R
1
7
8
8
R
7
9
C
4
0
R
8
6
C
4
9
T
P
T
5
5
C
6
5
S
G
AP
4
R
8
1
U
1
9
C
7
R
5
7
C
6
0
C
4
2
JP6
R
6
2
T
P
T
7
2
LED6
RN
1
C
7
2
C
1
4
4
T
P
T
7
0
R
5
6
L
3
L
4
L
1
R
6
0
R
8
4
O
N
SW2
6
9
R
5
8
O
N
SW4
LED7
L
6
L
1
1
R
7
R
5
9
C
8
C
4
4
C
7
4
C
3
1
C
7
9
R
5
0
R
0
1
C
7
6
R
I
C
E
L
A
K
E
C
2
9
3
7
X
1
R
1
0
S
G
AP
3
R
8
5
R
9
T
P
T
6
9
T
PS
1
5
R
7
7
R
1
3
9
R
1
6
1
C
5
3
C
2
4
TP34
R
7
2
C
1
6
T
P
T
7
1
C
1
8
8
8
7
R
4
0
C
7
5
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9
1
M
H
2
C
2
3
T
P
T
5
9
R
4
7
T
P
S
1
2
2
C
2
6
C
4
7
7
7
R
6
3
C
8
0
R
7
4
4
C
3
6
C
2
8
C
2
7
C
5
1
1
JP2
R
1
1
C
6
3
T
P
T
6
7
T
P
T
7
4
SW1
C
6
2
JP5
C
4
8
T
P
T
5
8
3
7
JP1
CTS
1
2
3
4
ON
SW3
1
1
7
7
U
1
2
2
V
R
2
C
8
4
7
0
U
4
C
4
5
C
6
4
T
PS
1
8
8
U
11
R
12
5
5
R
12
2
2
R
9
5
R
1
1
5
5
R
1
1
1
C
6
1
C
5
0
R
1
2
3
3
R
12
4
T
P
S
1
1
1
R
7
5
5
30
0
R
1
3
C
1
2
C
3
U
7
C
9
2
C
1
9
R
5
L
2
R
4
R
7
1
R
1
8
R
0
2
LED4
LED2
R
3
3
C
2
0
6
7
2
7
R
2
8
L
5
C
5
T
P
T
6
6
R
2
6
C
9
6
1
6
R
0
3
C
1
7
U
1
0
0
LED9
R
3
2
R
2
3
C
1
5
R
4
8
C
2
5
R
10
0
R
1
6
5
5
C
5
7
2
0
R
10
1
C
8
5
2
2
R
7
3
3
R
2
3
8
R
14
6
6
44
R
1
4
R
9
9
C
7
8
T
P
T
6
0
D
1
7
7
7
7
7
7
7
R
5
1
R
1
4
8
8
C
5
9
U
1
4
M
H
9
TP4
C
1
0
0
D
1
5
LED5
T
P
T
6
1
C
8
6
R
2
3
5
T
PS
1
6
T
PS
1
7
R
1
7
6
T
PS
1
4
R
1
7
R
2
1
16
8
8
TP45
R
1
9
C
2
1
TP43
U
2
2
C
1
0
4
W
6
C
9
0
U
2
6
C
1
0
3
C
7
1
TP42
T
PS
6
D
4
T
P
T
7
5
16
4
R
2
9
W
5
16
9
9
U
2
R
5
5
F
1
R
1
7
5
R
3
0
C
2
2
C
1
3
W
4
R
1
7
7
C
1
08
C
10
5
TP44
R
9
0
R
6
6
C
3
2
D
9
D
7
A
S
S
Y
P
N
/
R
e
v
R
18
0
D
1
1
D
8
S
G
AP
6
R
16
2
D
3
R
6
5
D
2
R
3
8
R
17
9
W
2
C
3
5
R
4
6
R
17
1
3
4
X
3
D
6
D
5
T
T
P
S
5
P
P
b
b
C
4
6
U
1
U
2
2
0
X
2
R
4
9
R
8
8
M
H
1
0
C
3
0
R
5
2
C
6
6
D
1
17
2
C
5
6
16
6
6
U
9
R
6
U
5
U
U
6
X
4
R
5
3
D
1
0
T
V
S
2
T
V
S
1
C
5
4
16
3
17
0
0
R
16
7
M
H
3
M
H
4
M
H
5
M
H
6
M
H
7
M
H
8
ON (AUDIT) OFF
Watch
Dog
C
ou
p
on
LB3
J2
J6
J3
4
6
3
J13
J4
J8
B1
J1
J5
J7
U8
J9
Audit Jumper (JP4)
Scale Configuration and Load Cell Wiring
© Rice Lake Weighing Systems ● All Rights Reserved 7
2.0 Scale Configuration and Load Cell Wiring
This section discuses 882D Scale Configuration parameters and load cell wiring.
There are several Scale Configuration parameters that must be set on the 882D indicator in order for the BulkSlide solids flow
meter to function properly. The majority of parameters are located in the Speed Sensing and Weigh Frame Menus. For more
information, see Section 2.1.
Load cells must be wired to the indicator properly in order for the BulkSlide solids flow meter to function properly. In some cases
wires must also be connected to an optional junction box and load cell. In addition the 882D indicator must be set to accept a 6
wire configuration from the load cell. For more information, see Section 2.2 on page 9.
2.1 Scale – Configuration Menu
Figure 2-1 and Table 2-1 illustrate and describe parameters in the Scale Configuration Menu that require configuration.
Figure 2-1. Scale – Configuration Menu
Parameter Setting Description
Speed Sensing Fixed Speed
Specifies a fixed belt speed for the 882D (ft/min, m/s); If a non-zero value is entered the 882D will no longer
calculate belt speed using the speed sensor; When using fixed speed there must also be a digital I/O configured
and enabled as BELTRUNNING or the speed will be forced to 0; Value range:
0.0-9999.0, 0.0 (default).
Configure as 100 FPM or 1 ms
Weigh Frame -- Settings related to the weigh frame
Total Loadcell Build Defines the total capacity of all load cells in system (lb, kg).
Value range
: 1.0-99999.0, 500.0 (default).
Configure as capacity obtained from BulkSlide load cell, if two load cells are used, sum their
capacities
Millivolt Output Average mV/V rating of all load cells in the system; This is used for the theoretical calibration; Value must be
greater than 0;
Value range
: 0.1-4.5, 3.0 (default).
Configure as measurement obtained from BulkSlide load cell, typically this is 2 mV/V when using
RL9018SS load cells
Ratio The lever ratio for a pivoted weigh frame; The total load cell build is multiplied by the configured ratio to
determine a working total load cell build value; Value range: 0.0-9.999, 1.0 (default).
Configure as 1
Idler Spacing Spacing between the idlers used to determine weighing surface of belt scale (in, m);
Value range
: 0.01-9999.0, 48.0 (default).
Configure as 12 inches
Number of Idlers Number of idlers being used;
Value range
: 1-4, 1 (default).
Configure as 1
Table 2-1. Scale – Configuration Menu Parameters
Scale
Configuration
Weigh Frame
Total Loadcell
Build
Millivolt Output Ratio Idler Spacing Number of
Idlers
Speed Sensing
Fixed Speed
Setup
BulkSlide Configuration and Calibration Manual
8 Visit our website www.RiceLake.com
2.1.1 Speed Sensing Configuration
1. Access Setup mode. For more information, see Section 1.2 on page 6.
2. Press . Scale displays.
3. Press . Configuration displays.
4. Press . Speed Sensing displays.
5. Press . Pulse Input displays.
6. Press until Fixed Speed displays.
7. Press . The configured parameter displays.
8. Press , , , and to configure value to 100 FPM (feet per minute) or 1 ms.
9. Press to accept the parameter. Pulse Input displays.
10. Press . Speed Sensing displays.
11. Press to exit the menu. Saved briefly displays and indicator returns to Weigh Mode.
2.1.2 Weigh Frame Configuration
1. Access Setup mode. For more information, see Section 1.2 on page 6.
2. Press . Scale displays.
3. Press . Configuration displays.
4. Press . Speed Sensing displays.
5. Press . Weigh Frame displays.
6. Press . The Total Loadcell Build displays.
7. Press . The Total Loadcell Build value displays.
8. Press , , , and to configure value to total weight capacity of system.
NOTE: If two load cells are used, sum capacity of both load cells.
9. Press to accept value. Millivolt Output displays.
10. Press . The Millivolt Output value displays.
11. Press , , , and to configure value in millivolts (mV).
NOTE: When using RL9018SS load cells, the millivolt value should be 2.0. Measure load cells for exact value, individual
results may vary.
12. Press to the accept value. Ratio displays.
13. Press . The Ratio value displays.
14. Press directional buttons to modify value to 1.
15. Press to accept value. Idler Spacing displays.
MODE
MODE
MODE
MODE
PRINT
MODE
SETPOINT
ZERO
MODE
PRINT
ENTER
ZERO
MENU
MODE
MODE
MODE
PRINT
MODE
MODE
SETPOINT
ZERO
MODE
PRINT
ENTER
MODE
SETPOINT
ZERO
MODE
PRINT
ENTER
MODE
ENTER
Scale Configuration and Load Cell Wiring
© Rice Lake Weighing Systems ● All Rights Reserved 9
16. Press . The Idler Spacing value displays.
17. Press directional buttons to modify value to 1.
18. Press to accept value. Number of Idlers displays.
19. Press . The Number of Idlers value displays.
20. Press directional buttons to modify value to 1.
21. Press to accept value. Total Loadcell Build displays.
22. Press to exit the menu. Saved briefly displays and indicator returns to Weigh Mode.
23. If required, reinstall the setup switch screw and torque to 15 in-lb (1.7 N-m).
2.2 Load Cell Wiring
The BulkSlide solids flow meter uses up to two RL9018SS load cells. RL9018SS load cells contain 6 wires for signal, sense and
excitations transmission. This section discusses how to wire load cells in the BulkSlide solids flow meter.
2.2.1 Backplate Removal
Remove the backplate of the 882D to connect cables for installed option cards and to gain access to the display board, CPU
board and power supply board.
WARNING: The 882D has no on/off switch. Before removing the backplate and opening the unit, ensure the power cord is
disconnected from the power receptacle.
1. Place the 882D face-down on an anti-static work mat.
2. Remove the M4 nuts holding the backplate to the enclosure with a 7 mm socket or wrench.
3. Lift the backplate away from the enclosure. Disconnect the ground wire from the backplate by removing the M4 nut
with a 7mm socket or wrench and set it aside.
Figure 2-2. Removing the Backplate
MODE
ENTER
MODE
ENTER
MENU
BulkSlide Configuration and Calibration Manual
10 Visit our website www.RiceLake.com
2.2.2 Backplate Reinstallalation
Once cabling and grounding is complete (Section 2.2.4 on page 11, Section 2.2.5 on page 12, Section 2.2.6 on page 13 and
Section 3.2 on page 15), reattach the backplate ground wire to the backplate. Position the backplate over the enclosure and
install the eight backplate nuts. Use the torque pattern shown in Figure 2-3 to prevent distorting the backplate gasket. Torque
nuts to 15 in-lb (1.7 N-m).
Figure 2-3. Torque Pattern
2.2.3 Cable Connections
The 882D has seven cord grips at the bottom of the enclosure, one is used for the power supply. The backplate must be
removed to make connections to the load cells, speed sensor, communications, digital inputs and digital outputs. Plugs must
remain in all unused cord grips to prevent moisture and dust from entering the enclosure. Torque cord grip nuts to 33 in-lb (3.7
N-m).
WARNING: Power must be disconnected before servicing or installation. Failure to do so could result in electrical shock
and damage to the CPU board.
IMPORTANT: Do not allow open/bare wires outside of the enclosure.
Remove jumpers JP5 and JP6 for RL9018SS load cell 6-wire connections.
Figure 2-4. 882D CPU Board Jumpers
12
86
57
3
4
R
6
1
R
8
0
8
9
R
4
5
C
7
3
R
1
2
22
0
S
G
A
P
2
T
T
PX
2
U
1
3
C
3
8
U
1
6
L
9
R
1
1
9
9
JP4
C
5
2
C
3
3
R
4
3
T
P
T
5
7
R
8
2
R
8
C
6
R
3
5
T
P
T
7
3
R
3
1
U
1
5
U
1
8
R
9
2
5
4
R
4
4
R
22
1
R
7
8
LED1
LED8
R
9
3
LED10
T
P
S
1
3
3
C
6
8
S
G
AP
1
R
6
4
R
9
4
C
4
1
JP3
U
3
R
22
7
C
5
5
L
7
R
8
3
L
8
U
1
7
C
4
3
S
G
A
P
5
V
R
1
R
3
4
C
5
8
R
9
6
T
P
T
5
4
4
4
T
P
T
5
6
C
3
9
M
H
1
R
1
7
8
8
R
7
9
C
4
0
R
8
6
C
4
9
T
P
T
5
5
C
6
5
S
G
AP
4
R
8
1
U
1
9
C
7
R
5
7
C
6
0
C
4
2
JP6
R
6
2
T
P
T
7
2
LED6
RN
1
C
7
2
C
1
4
4
T
P
T
7
0
R
5
6
L
3
L
4
L
1
R
6
0
R
8
4
O
N
SW2
6
9
R
5
8
O
N
SW4
LED7
L
6
L
1
1
R
7
R
5
9
C
8
C
4
4
C
7
4
C
3
1
C
7
9
R
5
0
R
0
1
C
7
6
R
I
C
E
L
A
K
E
C
2
9
3
7
X
1
R
1
0
S
G
AP
3
R
8
5
R
9
T
P
T
6
9
T
PS
1
5
R
7
7
R
13
9
R
1
6
1
C
5
3
C
2
4
TP34
R
7
2
C
1
6
T
P
T
7
1
C
1
8
8
8
7
R
4
0
C
7
5
R
9
1
M
H
2
C
2
3
T
P
T
5
9
R
4
7
T
P
S
1
2
2
C
2
6
C
4
7
7
7
R
6
3
C
8
0
R
7
4
4
C
3
6
C
2
8
C
2
7
C
5
1
1
JP2
R
1
1
C
6
3
T
P
T
6
7
T
P
T
7
4
SW1
C
6
2
JP5
C
4
8
T
P
T
5
8
3
7
JP1
CTS
1
2
3
4
ON
SW3
1
1
7
7
U
1
2
2
V
R
2
C
8
4
C
7
0
U
4
C
4
5
C
6
4
T
PS
1
8
8
U
11
R
12
5
5
R
12
2
2
R
9
5
R
1
1
5
5
R
1
1
1
C
6
1
C
5
0
R
1
2
3
3
R
12
4
T
P
S
1
1
1
R
7
5
5
30
0
R
1
3
C
1
2
C
3
U
7
C
9
2
C
1
9
R
5
L
2
R
4
R
7
1
R
1
8
R
0
2
LED4
LED2
R
3
3
C
2
0
6
7
2
7
R
2
8
L
5
C
5
T
P
T
6
6
2
6
C
9
6
1
6
R
0
3
C
1
7
U
1
0
0
LED9
R
3
2
R
2
3
C
1
5
R
4
8
C
2
5
R
10
0
R
1
6
5
5
C
5
7
2
0
R
10
1
C
8
5
2
2
R
7
3
3
R
2
3
8
R
14
6
6
4
4
R
1
4
R
9
9
C
7
8
T
P
T
6
0
D
1
7
7
7
7
7
7
7
R
5
1
R
1
4
8
8
C
5
9
U
1
4
M
H
9
TP4
C
1
0
0
D
1
5
LED5
T
P
T
6
1
C
8
6
R
2
3
5
T
PS
1
6
T
PS
1
7
R
1
7
6
T
PS
1
4
R
1
7
R
2
1
16
8
8
TP45
R
1
9
C
2
1
TP43
U
2
2
C
1
0
4
W
6
C
9
0
U
2
6
C
1
0
3
C
7
1
TP42
T
PS
6
D
4
T
P
T
7
5
16
4
R
2
9
W
5
16
9
9
U
2
R
5
5
F
1
R
1
7
5
R
3
0
C
2
2
C
1
3
W
4
R
1
7
7
C
1
08
C
10
5
TP44
R
9
0
R
6
6
C
3
2
D
9
D
7
A
S
S
Y
P
N
/
R
e
v
R
18
0
D
1
1
D
8
S
G
AP
6
R
16
2
D
3
R
6
5
D
2
R
3
8
R
17
9
W
2
C
3
5
R
4
6
R
17
1
3
4
X
3
D
6
D
5
T
T
P
S
5
P
P
b
b
C
4
6
U
1
U
2
2
0
X
2
R
4
9
R
8
8
M
H
1
0
C
3
0
R
5
2
C
6
6
D
1
17
2
C
5
6
16
6
6
U
9
R
6
U
5
U
U
6
X
4
R
5
3
D
1
0
T
V
S
2
T
V
S
1
C
5
4
16
3
17
0
0
R
16
7
M
H
3
M
H
4
M
H
5
M
H
6
M
H
7
M
H
8
ON (AUDIT) OFF
Watch
Dog
C
ou
p
on
LB3
J2
J6
J3
4
6
3
J13
J4
J8
B1
J1
J5
J7
U8
J9
Remote Sense
Jumpers (JP5, JP6)
J1 Connector
Scale Configuration and Load Cell Wiring
© Rice Lake Weighing Systems ● All Rights Reserved 11
2.2.4 Load Cell Wiring Diagram
To attach the cable from a load cell or junction box, route cable to the J1 connector (
Figure 2-4
). Connector for the cable is
included in the parts kit. Wire the load cell cable from the load cell or junction box to connector as shown in
Table 2-1
.
Figure 2-5
illustrates J1 on the CPU Board connected to an RL9018SS load cell.
Figure 2-5. Load Cell Wiring Diagram
J1
1
32
4
65
1
32
4
65
1
32
4
65
J1 Pin Function Load Cell Wire
1 +SIG White
2 –SIG Red
3 +SENSE Green
4 –SENSE Yellow
5 +EXC Blue
6 –EXC Black
Remove jumpers JP5 and JP6 on CPU Board
Table 2-2. J1 Pin and Wire Assignments
RL9018SS
882D
Optional
RL9018SS
(Optional)
Junction Box
BulkSlide Configuration and Calibration Manual
12 Visit our website www.RiceLake.com
2.2.5 Cable Shield Grounding
Except for the power cord, all cables routed through the cord grips must be shield grounded against the enclosure.
• Use hardware provided in the parts kit to install shielding clamps on the grounding studs at the bottom of the enclosure
• Install only the necessary amount of shielding clamps for the cord grips to be used; finger tighten nuts at this time
• Route cables through the cord grips and shielding clamps to determine the cable lengths required to reach the
appropriate cable connectors
• Mark the cables to remove the insulated jackets and shielding as described in the next two sections
Foil Shielded Cable
Figure 2-6. Foil Shielded Cable
1. Strip the insulated jacket and foil 1/2'' (15 mm) past the shielding clamp.
2. Strip another 1/2'' of the insulated jacket, leaving the foil shielding exposed.
3. Fold the foil shielding back on the cable where the cable passes through the clamp.
4. Ensure the silver (conductive) side of the foil is turned outward.
5. Wrap the shield wire around the cable so it contacts the foil where the cable passes through the clamp.
6. Torque the shielding clamp nut to 10 in-lb (1.13 N-m) so the clamp is around the cable and contacting the shield wire.
Braid Shielded Cable
Figure 2-7. Braid Shielded Cable
1. Strip the insulated jacket and braided shielding from a point just past the shielding clamp.
2. Strip another 1/2'' (15 mm) of the insulated jacket, leaving the braid exposed where the cable passes through the clamp.
3. Tighten the shielding clamp nut.
Silver
side out
Shield wire
Cut insulated jacket here
for foil shielded cables
Length of foil before
folding back on
cable insulation
Braid
Cut insulated jacket here
Scale Configuration and Load Cell Wiring
© Rice Lake Weighing Systems ● All Rights Reserved 13
2.2.6 Power Cable Grounding
AC versions of the 882D are shipped with the AC power cable already installed and grounded to the enclosure. For DC
versions of the 882D, use the following steps to ground and connect the DC power cable.
1. Run DC power cable (not included) through the cord grip (Figure 2-8).
2. One wire will be terminated (grounded) at a stud near the cord grip using the proper grounding stack. The backplate
ground is already attached to a stud. Remove it so that the power cord ground can be on the bottom of the stack as
represented in Figure 2-8. Torque nuts to 10 in-lb (1.13 N-m).
3. Run the other two wires toward the back of the enclosure and connect them to the three pin plug (included in the parts
bag) that connects into the power supply board as shown in Figure 2-8 and Table 2-3.
A ferrite core from the parts kit must be applied to the DC power cable within 1'' of the cord grip.
Figure 2-8. Connect DC Wiring
Pin AC DC
1 N +
2 Chassis
GND
Chassis
GND
3 L –
Table 2-3. Power Connection Pin Assignments
Power
Supply
Power Cord Ground
Backplate
Ground
Grounding
Stud
M4 Nut
Lock
Washer
BulkSlide Configuration and Calibration Manual
14 Visit our website www.RiceLake.com
3.0 Digital I/O Configuration
This chapter discusses digital input and output (Digital I/O) configuration in the following topics:
• Configuring the 882D Digital I/O BELTRUNNING parameter (see Section 3.1)
• Wiring an input relay to the 882D indicator (see Section 3.2 on page 15)
3.1 Configuring Digital I/O Parameters
To properly utilize the fixed speed input, one of the digital inputs must be configured as a BELTRUNNING input. Figure 3-1 and
Table 3-1 illustrate and describe parameters in the Digital I/O Menu that require configuration.
Figure 3-1. Setup – Digital I/O Menu
Perform the following to set Bit 1 as BELTRUNNING.
1. Access Setup mode. For more information, see Section 1.2 on page 6.
2. Press until Digital I/O displays.
3. Press . Slot 0 displays.
4. Press . Bit 1 displays.
5. Press . The current parameter is displayed (the default configuration is Off).
6. Press until BELTRUNNING displays.
7. Press to accept the parameter configuration.
8. Press to exit the menu.
9. If required, reinstall the setup switch screw and torque to 15 in-lb (1.7 N-m).
Parameter Description
Slot 0 Select the bit to set the function; Settings: Bit 1 - 4
Slot 1 Settings: Bit 1 - 24
Slot 2
Slot 0-2 submenu
Bit n BELTRUNNING ― an input to tell the 882D the belt is running; if not configured, the belt is always considered
running; must be configured if using Fixed Speed
Table 3-1. Setup – Digital I/O Menu Parameters
Slot 0
Setup
Digital I/O
Bit 1
BELTRUNNING
PRINT
MODE
MODE
MODE
PRINT
ENTER
MENU
Digital I/O Configuration
© Rice Lake Weighing Systems ● All Rights Reserved 15
3.2 Wiring Input Relay
The digital input on the 882D must be wired to an optically isolated input relay which is connected to the material feeder of the
BulkSlide solids flow meter. This is used with the BELTRUNNING input to prevent false totalization values during no product
conditions (see Section 3.1 on page 14).
NOTE: The appropriate input relay depends on what controls the feeder into the BulkSlide. AC or DC versions of input
relays are available.
Figure 3-2 depicts two instances of wiring:
• From J2 on the 882D CPU Board (using first digital input) to an optically isolated relay
• From the optically isolated relay to material feeder controls
Figure 3-2. Digital Input Wiring
NOTE: If a jumper is wired in Digital I/O pins, tons per hour (TPH) calculation may be incorrect.
R
6
1
R
8
0
R
8
9
R
4
5
C
7
3
R
1
2
R
2
2
0
S
G
A
P
2
T
T
PX
2
U
1
3
C
3
8
U
1
6
L
9
R
1
1
9
9
JP4
C
5
2
C
3
3
R
4
3
T
P
T
5
7
R
8
2
R
8
C
6
R
3
5
T
P
T
7
3
R
3
1
U
1
5
U
1
8
R
9
2
R
5
4
R
4
4
R
2
2
1
R
7
8
LED1
LED8
R
9
3
LED10
T
PS
1
3
3
C
6
8
S
G
AP
1
R
6
4
R
9
4
C
4
1
JP3
U
3
R
22
7
C
5
5
L
7
R
8
3
L
8
U
1
7
C
4
3
S
G
A
P
5
V
R
1
R
3
4
C
5
8
R
9
6
T
P
T
5
4
4
4
T
P
T
5
6
C
3
9
M
H
1
R
17
8
8
R
7
9
C
4
0
R
8
6
C
4
9
T
P
T
5
5
C
6
5
S
G
AP
4
R
8
1
U
1
9
C
7
R
5
7
C
6
0
C
4
2
JP6
R
6
2
T
P
T
7
2
LED6
RN
1
C
7
2
C
1
4
4
T
P
T
7
0
R
5
6
L
3
L
4
L
1
R
6
0
R
8
4
O
N
SW2
C
6
9
R
5
8
O
N
SW4
LED7
L
6
L
1
1
R
7
R
5
9
C
8
C
4
4
C
7
4
C
3
1
C
7
9
R
5
0
R
0
1
C
7
6
R
I
C
E
L
A
K
E
C
2
9
C
3
7
X
1
R
1
0
S
G
AP
3
R
8
5
R
9
T
P
T
6
9
T
PS
1
5
R
7
7
R
13
9
R
1
6
1
C
5
3
C
2
4
TP34
R
7
2
C1
6
T
P
T
7
1
C
1
8
8
R
8
7
R
4
0
C
7
5
R
9
1
M
H
2
C
2
3
T
P
T
5
9
R
4
7
T
P
S
1
2
2
C
2
6
C
4
7
C
7
7
R
6
3
C
8
0
R
7
4
4
C
3
6
C
2
8
C
2
7
C
5
1
1
JP2
R
1
1
C
6
3
T
P
T
6
7
T
P
T
7
4
SW1
C
6
2
JP5
C
4
8
T
P
T
5
8
R
3
7
JP1
CTS
1
2
3
4
ON
SW3
11
7
7
U
1
2
2
V
R
2
C
8
4
C
7
0
U
4
C
4
5
C
6
4
T
PS
1
8
8
U
11
R
12
5
5
R
1
2
2
2
R
9
5
R
1
1
5
5
R
11
1
C
6
1
C
5
0
R
1
2
3
3
R
12
4
T
PS
1
1
1
R
7
5
5
R
30
0
R
1
3
C
1
2
C
3
U
7
C
9
2
C
1
9
R
5
L
2
R
4
R
7
1
R
1
8
R
0
2
LED4
LED2
R
3
3
C
2
0
C
6
7
R
2
7
R
2
8
L
5
C
5
TP
T
6
6
R
2
6
C
9
6
R
1
6
R
0
3
C
1
7
U
1
0
0
LED9
R
3
2
R
2
3
C
1
5
R
4
8
C
2
5
R
10
R
16
5
5
C
5
7
R
2
0
R
1
0
C
8
5
R
2
2
R
7
3
3
R
2
3
8
R
14
6
6
4
4
R
1
4
R
9
9
C
7
8
T
P
T
6
0
D
1
7
7
7
7
7
7
7
R
5
1
R
1
4
8
8
C
5
9
U
1
4
M
H
9
TP4
C
1
0
0
D
1
5
LED5
T
P
T
6
1
C
8
6
R
2
3
5
T
PS
1
6
T
PS
1
7
R
17
6
T
PS
1
4
R
1
7
R
2
1
R
1
6
8
8
TP45
R
1
9
C
2
1
TP43
U
2
2
C
1
0
4
W
6
C
9
0
U
2
6
C
1
0
3
C
7
1
TP42
T
P
S
6
D
4
T
P
T
7
5
R
16
4
R
2
9
W
5
R
16
9
9
U
2
R
5
5
F
1
R
17
5
R
3
0
C
2
2
C
1
3
W
4
R
17
7
C
1
0
8
C
1
0
5
TP44
R
9
0
R
6
6
C
3
2
D
9
D
7
A
S
S
Y
P
N
/
R
e
v
R
18
0
D
1
1
D
8
S
G
AP
6
R
16
2
D
3
R
6
5
D
2
R
3
8
R
17
9
W
2
C
3
5
R
4
6
R
1
7
1
C
3
4
X
3
D
6
D
5
T
T
P
S
5
P
P
b
b
C
4
6
U
1
U
2
2
0
X
2
R
4
9
R
8
8
M
H
1
0
C
3
0
R
5
2
C
6
6
D
1
R
1
7
2
C
5
6
R
1
6
6
6
U
9
R
6
U
5
U
U
6
X
4
R
5
3
D
1
0
T
V
S
2
T
V
S
1
C
5
4
R
16
3
R
17
0
0
R
16
7
M
H
3
M
H
4
M
H
5
M
H
6
M
H
7
M
H
8
ON (AUDIT) OFF
Watch
Dog
C
o
u
po
n
0
LB3
J2
J6
J3
4
6
3
J13
J4
J8
B1
J1
J5
J7
U8
J9
79
8
6
5
24
3
FIELD
G4PB4
OPTO 22
7865
CONTROL
23
1
SPARE
FUSE
1
32
49
Connector Pin Signal
J2 1 5VDC, 500 mA max
2 GND
3 DIO1
4 DIO2
5 DIO3
6 DIO4
Table 3-2. J2 Pin Assignments (Digital I/O)
Neutral
Feeder on Control
BulkSlide Configuration and Calibration Manual
16 Visit our website www.RiceLake.com
4.0 Calibration
Before putting the machine in service it is important to perform calibration to ensure the it provides accurate readings. This
section discusses three types of calibration:
• Static Zero Calibration (see Section 4.1.1)
• Material Calibration (see Section 4.1.2 on page 17)
• Calculating Correction Factor (see Section 4.1.3 on page 18)
4.1 Weigh Frame Calibration
Figure 4-1 displays navigation paths of how to access Static Zero Calibration, Material Weight Calibration and Linearization
Correction Factor 1.
Figure 4-1. Weigh Frame Calibration Menu
4.1.1 Static Zero Calibration
The static zero calibration is based on four seconds of A/D readings.
Perform the following to complete a static zero calibration:
1. Access Setup mode. For more information, see Section 1.2 on page 6.
2. Press . Scale displays.
3. Press . Configuration displays.
4. Press . Speed Sensing displays.
5. Press . Weigh Frame displays.
6. Press . Static Zero displays.
7. Press . Press Start to Begin displays.
8. Ensure that there is no material being fed.
9. Press to initiate the calibration sequence. Calibrating... displays on the upper messaging line and a bar graph
on the bottom line displays the progress of the calibration.
NOTE: Once “Press Start to Begin” displays, pressing MENU is the only way to cancel.
10. After the calibration is complete Static Zero displays again. Press to return to the weigh mode.
Dynamic
Calibration
Weigh Frame
Static Zero
Percent
Capacity 1
Correction
Factor 1
Span
Linearization
Point 1
Test Weight Chain Material
Material Weight Calibrate
MODE
MODE
MODE
PRINT
MODE
MODE
F1
START
MENU
Calibration
© Rice Lake Weighing Systems ● All Rights Reserved 17
4.1.2 Span (Material) Calibration
A span calibration should be performed using a material comparison test. A known amount of material can be delivered through
the BulkSlide or material can be collected and weighed after being delivered through the BulkSlide. Multiple tests should be
performed before making adjustments to ensure the system is repeatable. Use this method to calibrate the scale with a known
amount of material. The material must be pre weighed or post weighed.
Perform the following to complete a material calibration:
1. Access Setup mode. For more information, see Section 1.2 on page 6.
2. Press . Scale displays.
3. Press . Configuration displays.
4. Press . Speed Sensing displays.
5. Press . Weigh Frame displays.
6. Press . Static Zero displays.
7. Press to scroll to Dynamic.
8. Press . Span displays.
9. Press . Test Weight displays.
10. Press to scroll to Material.
11. Press . Material Weight displays.
12. Press . Calibrate displays.
13. Press . Press Start to Begin displays.
NOTE: The pre or post weighed material weight is entered in Step 16.
14. Press . The 882D starts recording span averages.
• Displays: Calibrating...
Run Time: XX:XX
• The weight being totalized during calibration displays in the numeric area at x10 resolution.
• Total annunciator is lit, but 1 and 2 are not.
15. Once the material has processed through the BulkSlide solids flow meter, press to end the sequence.
16. The 882D prompts for the amount of material in tons with the previously entered value as a default starting point.
17. Press to accept the default value.
Or, use the keypad to enter a new value and press . The new value is saved to configuration.
NOTE: Pressing aborts the calibration.
18. The 882D displays the previous error, the current error and prompts to accept or reject the calibration. Enter Key To
Accept displays on the bottom line of the messaging area.
19. Press . ACCEPTED displays, the error and the new span value is stored.
Or, press to reject the calibration. REJECTED displays.
MODE
MODE
MODE
PRINT
MODE
PRINT
MODE
MODE
PRINT
MODE
PRINT
MODE
F1
START
F2
STOP
ENTER
ENTER
MENU
ENTER
MENU
BulkSlide Configuration and Calibration Manual
18 Visit our website www.RiceLake.com
4.1.3 Calculating Correction Factor
When calculating the correction factor mathematically the value is entered under Linearization Point 1. A span calibration clears
existing linearization points and populates Point 1 by setting Percent Capacity 1 to 100.0 and creating a value for Correction
Factor 1.
The Correction Factor can be calculated as follows:
• (Actual Weight / Registered Weight) * Current Correction Factor
• Actual Weight is the real weight of material on the scale in tons
• Registered Weight is the measured weight of material the 882D totalizer shows in tons or pounds
• The Current Correction Factor value is created by the previously run Span Calibration
Perform the following to set Linear Point 1:
1. Access Setup mode. For more information, see Section 1.2 on page 6.
2. Press . Scale displays.
3. Press . Configuration displays.
4. Press . Speed Sensing displays.
5. Press . Weigh Frame displays.
6. Press . Static Zero displays.
7. Press to scroll to Linearization.
8. Press . Point 1 displays.
9. Press . Percent Capacity X displays.
NOTE: A span calibration (Section 4.1.2 on page 17) populates the Correction Factor 1 percentage value for Point 1.
10. Press . The current percent capacity for the point displays.
11. Enter a new percent capacity value for the point with the keypad, if necessary.
12. Press . Correction Factor 1 displays.
13. Press . The current correction Factor value for the point displays.
14. Enter a new correction Factor value for the point with the keypad, if necessary.
15. Press . Percent Capacity 1 displays again.
16. Press to return to weigh mode.
MODE
MODE
MODE
PRINT
MODE
PRINT
MODE
MODE
MODE
ENTER
MODE
ENTER
MENU
230 W. Coleman St. • Rice Lake, WI 54868 • USA USA: 800-472-6703 • International: +1-715-234-9171
© Rice Lake Weighing Systems Content subject to change without notice.
www.ricelake.com
PN 212288 Rev BJune 2, 2023
/