Woodtec XW110 User manual

Brand: Woodtec

Model: XW110

Category: Power generators

Type: User manual

AGGREGAATTI Käyttöohje

Alkuperäisten ohjeiden käännös

AGGREGAT Bruksanvisning

Översättning av bruksanvisning i original

GENERATOR Instruction manual

Original instructions

Isojoen Konehalli Oy, Keskustie 26, 61850 Kauhajoki As, Finland

Tel. +358 (0)20 1323 232 • Fax +358 (0)20 1323 388 • tuotepalaute@ikh.fi • www.ikh.fi

XW110

Lue käyttöohjeet huolellisesti ennen laitteen käyttöä ja noudata kaikkia annettuja ohjeita. Säilytä ohjeet myöhempää tarvetta varten.

Läs noggrant igenom bruksanvisningen innan du använder apparaten och följ alla angivna instruktioner. Spara instruktionerna för senare behov.

Read the instruction manual carefully before using the appliance and follow all given instructions. Save the instructions for further reference.

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INTRODUCTION

Congratulations for choosing this high-quality WOODTEC product! We hope it will

be of great help to you. Remember to read the instruction manual before using

the appliance for the first time in order to ensure safe usage. If you have any

doubt or problems, please contact your dealer or the importer. We wish you safe

and pleasant work with this appliance!

SAFETY INSTRUCTIONS

READ THESE INSTRUCTIONS CAREFULLY AND NOTE THE SAFETY INSTRUCTIONS

AND WARNINGS. USE THE APPLIANCE CORRECTLY AND WITH CARE FOR THE

PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE

TO PROPERTY AND/OR SERIOUS PERSONAL INJURY. KEEP THIS INSTRUCTION

MANUAL SAFE FOR FUTURE USE.

This appliance can be used by children aged from 8 years and above and persons with re-

duced physical, sensory or mental capabilities or lack of experience and knowledge if they

have been given supervision or instruction concerning use of the appliance in a safe way and

understand the hazards involved. Children shall not play with the appliance. Cleaning and

user maintenance shall not be made by children without supervision.

ONLY A QUALIFIED ELECTRICIAN IS ALLOWED TO PERFORM ELECTRICAL INSTALLATIONS

TO THE APPLIANCE.

KEEP WORK AREA CLEAN.

Cluttered areas and benches invite accidents.

CONSIDER WORK AREA ENVIRONMENT.

Do not expose electrical appliances to rain. Do not use electrical appliances in damp or wet

locations. Keep work area well lit. Do not use electrical appliances near the presence of

flammable liquids, gases, powders or dust.

GUARD AGAINST ELECTRIC SHOCK.

Always make sure that the power supply corresponds to the voltage and frequency specified

on the rating label. Avoid body contact with earthed surfaces such as pipes, radiators, cook-

ing ranges, refrigerators etc.

KEEP CHILDREN AWAY.

Do not let visitors touch the appliance or its cord. All visitors should be kept away from work

area.

STORE IDLE ELECTRICAL APPLIANCES.

When not in use, electrical appliances should be stored in a dry, high or locked-up place, out

of reach of children.

DO NOT FORCE THE APPLIANCE.

It will do the job better and safer at the rate for which it was intended.

USE THE RIGHT APPLIANCE.

Do not force small tools or attachments to do the job of a heavy duty tool. Do not use tools

for purposes not intended.

DRESS PROPERLY.

Do not wear loose clothing or jewellery; they can be caught in moving parts. Rubber gloves

and non-skid footwear are recommended when working outdoors. Long hair should be tied

up.

ALWAYS WEAR EYE AND EAR PROTECTION.

Also wear a respirator or a dust mask if the operation is dusty.

KEEP GUARDS AND SAFETY DEVICES IN PLACE AND IN GOOD WORKING ORDER.

Do not use the appliance without guards or safety devices, if such exist.

USE DUST EXTRACTION EQUIPMENT.

If the appliance can be connected to a dust extraction or collection facilities, ensure that

they are properly connected and used.

DO NOT ABUSE THE CORD.

Never carry the appliance by the cord or yank it to disconnect it from the socket. Keep the

cord away from heat, oil and sharp edges.

AN EXTENSION CORD SHOULD NOT BE USED UNLESS ABSOLUTELY NECESSARY.

In such case, make sure that the extension cord and its plug match the appliance cord and

plug by type, size, shape and other qualifications, and that the extension cord is properly

wired and in good condition. Do not use extension cord with diameter smaller than 2,5 mm2

or length longer than 20 m, otherwise the motor may be damaged.

SECURE WORK. USE CLAMPS OR A VICE TO HOLD THE WORK.

It is safer than using your hand and it frees both hands to operate the appliance.

DO NOT OVERREACH.

Keep proper footing and balance at all times.

MAINTAIN TOOLS AND APPLIANCES WITH CARE.

Keep cutting tools sharp and clean for better and safer performance. Follow instructions for

lubrication and changing accessories. Inspect the cord periodically and if damaged have it

repaired by an authorized service center. Inspect extension cords periodically and replace if

damaged. Keep handles dry, clean and free from oil and grease.

DISCONNECT ELECTRICAL APPLIANCES ALWAYS WHEN NOT IN USE AND BEFORE

INSTALLING, SERVICING, ADJUSTING, MOVING AND CHANGING ACCESSORIES.

REMOVE ADJUSTING KEYS AND WRENCHES.

Form the habit of checking to see that keys and adjusting wrenches are removed from the

appliance before turning it on.

AVOID UNINTENTIONAL STARTING.

Do not carry a plugged-in tool with a finger on the switch. Ensure switch is off when plugging

it in.

WHEN OPERATING THE APPLIANCE OUTDOORS, ONLY USE EXTENSION CABLES SUITABLE

FOR OUTDOOR USE. CHECK THE EXTENSION CABLE FOR NECESSARY MARKINGS FOR

OUTDOOR USE.

ALWAYS STAY ALERT AND WATCH WHAT YOU ARE DOING.

Use common sense when operating the appliance. Do not use the appliance while you are

tired, sick or under the influence of alcohol, drugs, medication or other substances that

could affect your ability to react.

CHECK THE APPLIANCE FOR DAMAGES.

If you notice any damages in the appliance, in its guards or other parts, do not use it until it

has been repaired in an authorized service center. Check for alignment of moving parts, free

running of moving parts, breakage of parts, mounting and any other conditions that may

affect the appliance operation. Damaged parts should be properly repaired or replaced by

an authorized service center unless otherwise indicated in this instruction manual. Have de-

fective switches replaced by an authorized service facility. Do not use the appliance if the

switch does not turn it on and off.

USE ONLY ORIGINAL SPARE PARTS AND ACCESSORIES.

The use of any other spare parts or accessories than original parts may cause a risk of per-

sonal injury.

REPAIRS SHOULD ONLY BE CARRIED OUT BY AN AUTHORIZED SERVICE CENTER USING

ONLY ORIGINAL SPARE PARTS, OTHERWISE THIS MAY RESULT IN CONSIDERABLE DANGER

TO THE USER.

SYMBOLS AND SPECIFIC SAFETY WARNINGS

- Stop the engine before refuelling. Gasoline is extremely flammable and explosive under

certain conditions. Refuel only in a well-ventilated place. Keep away from cigarette, smoke

and sparks when refuelling. Wipe the spilled gasoline off immediately. When you stop the

engine, close the fuel cock to avoid fuel leaking. Do not exceed the upper limit of fuel tank

when refuelling. Use only the fuel specified in this instruction manual.

- Read the instruction manual before using the appliance.

- Do not expose the generator to rain, moisture or snow. If the generator is not kept dry, it

may cause an electric shock. Do not use or connect electric appliances if your hands are

wet. Do not connect the generator to electric network or to other generators since it may

cause an electric shock.

- Exhaust gas contains poisonous carbon monoxide. Never run the machine in an enclosed

room. The machine is intended for outdoor use. Make always sure that the ventilation is

adequate.

- The muffler becomes very hot during operation and remains hot for a while after stopping

the engine. Do not to touch the muffler while it is hot. Let the engine cool before storing

the generator indoors.

- Check the generator always before starting the engine. This way you may prevent an ac-

cident or an equipment damage.

- Place the generator at least 1 m away from buildings or other equipment during opera-

tion. Operate the generator on a level surface. If the generator is tilted, fuel spillage may

result.

- Know how to stop the generator quickly and understand operation of all the controls.

Never let anyone to operate the generator without proper instructions.

- Unplug any load from the generator before starting and stopping to prevent permanent

damage to any appliances.

TECHNICAL

DATA

Engine 1 cylinder, 2-stroke, 42,7 cm³

Speed 5000 rpm

Start system Recoil start

Rated power 800 W

Max. power 1000 W

Rated voltage 230V

Rated frequency 50 Hz

Rated current 3,5 A

Fuel unleaded gasoline (95 octane or higher)

Oil type 2-stroke oil (for example Viima WK2TY)

Gasoline/oil mixture ratio 50:1 (2 %)

Fuel tank volume 3,5 l

Fuel consumption 0,65 l/h

Run time at rated load 4,5 h

Weight 8,5 kg

This product fulfils the requirements of quality class HA ISO 2807.

PRIOR TO USE

Unpack the appliance and check that all parts are included. If any part is missing or dam-

aged, contact your dealer immediately. Dispose all packing material according to local regu-

lations.

Preparations

- Choose a suitable place for the generator. It has to be outdoors on hard and even surface

at least 1 meter away from the nearest building in a clean and dry place. The generator

can be protected against the sunshine and rain with a shelter when the proper ventilation

is ensured. Do not place the generator near highly flammable or explosive substances.

- Make sure that the air filter is clean. ATTENTION: Never use the generator if the air filter

is not in appropriate condition. Dirt and dust damage the engine. If the air filter is

blocked by dust, use gasoline to clean the air filter, then dip in the oil, wring oil out and

put the air filter back.

Air filter

Refuelling

Use the mixture of the gasoline and the two-stroke engine oil. The quality of the mixture is

essential to the engine function and life-time. If the mixture is not correct or it is mixed

against the instructions it may damage the engine severely. Make always sure that the

unleaded gasoline is fresh (less than 30 days old), clean and in minimum 95 octanes. Fol-

low the gasoline/oil mixture ratio instructions carefully.

Gasoline/oil mixture ratio: 50:1 (2 %, for example 1 liter unleaded gasoline + 20 ml 2-

stroke oil).

Use an approved fuel container and add first the motor oil and then the gasoline. Mix

well. Prepare the mixture ready only for few weeks needs since the mixture deteriorates.

Store the mixture in an approved container in a dry, dark and cool place.

Do not overfill the fuel tank. When the engine warms up, the fuel becomes warm and ex-

pands. If there is not enough space for the expansion, the fuel may leak and the hot en-

gine may ignite it.

OPERATION

Start

- Make sure that there are no appliances connected to the generator.

- Switch the motor switch to ON.

- Open the fuel cock. Close the choke if the engine is cold. If the engine is warm or the

weather is warm open the choke completely.

- Pull the starter few times slowly. Pull then the starter until resistance is felt. Pull after this

steadily, firmly and rather quickly. Return the starter handle carefully to its original posi-

tion. When the engine has started and starts to warm up, open the choke slowly.

Motor switch

Connecting electrical appliances

Before connecting an appliance or power cord to the generator, make sure that it is in good

working order. Faulty appliances or power cords can create a potential for electrical shock.

If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off

immediately. Disconnect the appliance, and determine whether the problem is the appli-

ance, or if the rated load capacity of the generator has been exceeded. Never exceed the

maximum power of the generator. Power levels between rated (800W) and maximum power

(1000W) may be used for no more than 15 minutes. In either case, the total power require-

ments of all appliances connected must be considered.

1. Start the generator.

2. Make sure that the appliance to be connected is OFF. Plug the appliance to the genera-

tor.

3. Turn the appliance on. Note that a 1-phase 230 V appliance consumes more than its

rated wattage for start-up. This consumption depends on the appliance type.

Stopping the generator

1. Unplug appliances from the generator.

2. Turn the engine switch to the OFF position.

Emergency stop: Turn the engine switch to the OFF position.

ATTENTION: Turn the engine to the OFF position without unplugging the appliances only in

case of emergency.

Overload indicator

If the generator is overloaded (in excess of 1000W), or if there is a short circuit in a connect-

ed appliance, the red overload indicator light will go on. The overload indicator light will stay

on, and after about four seconds, current to the connected appliances will shut off, and the

output indicator light (green) will go OFF. Stop the engine and find out the problem, fix it and

restart the generator.

MAINTENANCE

Stop the engine before any maintenance.

Before each use

- Check screws’ and nuts’ looseness.

- Check fuel or air leakage

Every 20 hours

- Clean the air filter.

- Clean the fuel strainer.

Every 50 hours

- Tighten the nuts of the cylinder.

- Clean the accumulated carbon both in the combustion chamber and in the exhaust of the

cylinder.

- Clean the accumulated carbon in the spark plug, adjust the clearance (0.6mm).

- Clean the accumulated carbon both in the intake and in the exhaust of the muffler.

Spark plug service

To ensure proper engine operation, the spark plug must be properly gapped and free of de-

posits. In order to service the spark plug, you need a spark plug wrench. An incorrect spark

plug can cause engine damage.

CAUTION: If the engine has been running, the muffler will be very hot. Be careful not to

touch the muffler.

Recommended spark plug: L8RTC.

Transport and storage

Before storing the generator:

1. Drain the fuel tank and carburetor. Close the choke and pull the starter 2-3 times.

2. Remove the spark plug, add one tablespoon of suitable engine oil from the spark plug

hole into the cylinder. Pull the starter few times and reinstall the spark plug.

3. Clean the generator using a soft cloth.

4. Store the generator in upright position in a dry place with good ventilation and protected

from frost and if possible have it covered.

Recommended gap:

0.50—0.70 mm

Sealing washer

TROUBLE SHOOTING

Problem Cause Solution

Engine fails to start 1. The engine switch is in the

OFF position.

2. Fuel cock is closed.

3. Too much fuel in the com-

bustion chamber.

4. Faulty mixture of fuel and

air.

5. Faulty spark plug or accu-

mulated carbon in the spark

plug.

6. Gasoline mixed with water.

1. Switch the motor switch to ON.

2. Open the fuel cock.

3. Remove the spark plug and pull

the starter 4-5 times. Clean the

carburetor and air filter.

4. Adjust the choke.

5. Clean/replace the spark plug.

6. Replace the fuel.

Engine runs erratic. 1. Dirty air filter or carburetor.

2. Generator is used in high al-

titudes.

1. Clean or replace air cleaner.

2. Let the carburetor be adjusted

in an authorised service center.

Fuel is leaking between the

fuel tank hole and cap. 1. Too much fuel in the tank. 1. Drain some fuel.

The generator does not

produce enough power or

the voltage is too low.

1. Overload protection device

has tripped.

2. Engine speed is too low or

the speed adjustment is not

functioning properly.

1. Reset the overload protection

device.

2. Take the generator to an author-

ised service center for speed ad-

justment.

The generator overheats. 1. Too much load.

2. Dirty cool air inlet and/or

cooling flanges.

3. Ambient temperature is too

high.

1. Unplug some of the connected

devices. Re-count the load.

2. Clean the inlet and flanges.

3. Cool the generator down.

Electrical and electronic equipment must not be disposed of with household waste. Instead, hand

it over to a designated collection point for recycling. Contact your local authorities or retailer for

further information.

permission of Isojoen Konehalli Oy is prohibited. The content of this document is provided "as is". Except as required by applicable law, no express nor implied warranties of any kind,

including the warranties of merchantability and suitability for a particular purpose, are made in relation to the accuracy, reliability or content of this document. Pictures in this document

are indicative and may differ from the delivered product. Isojoen Konehalli Oy follows a policy of ongoing development and reserves the right to make changes and improvements to the

product and this document without prior notice. EU Declaration of Conformity is not anymore valid and the warranty is voided if the technical features or other features of the product

are changed without manufacturer’s permission. Isojoen Konehalli Oy is not responsible for the direct or indirect damages caused by the use of the product.