Coats HTS Bead Sealer Operating instructions

Brand: Coats

Model: HTS Bead Sealer

Type: Operating instructions

This manual is also suitable for

85611434 00 - HTS Bead Sealer

Coats 85611434 00 - HTS Bead Sealer is a device designed to assist in sealing Corvette Low Profile and Ultra High Performance tires. It can be used on both tower/cabinet mount and cart mount configurations. The device injects air into the cavity between the tire and the rim, which helps to create a seal and prevent leaks. It is also helpful for seating beads on tires that are difficult to inflate using conventional methods. The HTS Bead Sealer comes with a variety of nozzles and accessories to accommodate different types of tires and wheels.

READ these instructions before placing unit in

service. KEEP these and other materials delivered

with the unit in a binder near the Tool for ease of

reference by supervisors and operators.

Safety Instructions

Operation Instructions

Parts List

1601 J. P. Hennessy Drive, LaVergne, TN USA 37086 615/641-7533 800/688/6359 www.coatsgarage.com Manual Part No.: 85611434 00

HENNESSY INDUSTRIES INC. Manufacturer of AMMCO®, COATS® and BADA® Automotive Service Equipment and Tools. Revision: 01/19

HTS Device, Tower

Mounted & Cart Mounted

Used to assist in sealing Corvette Low

Proﬁ le and Ultra High Performance tires.

Rear of Tire Changer

2 • COATS Hard To Seal (HTS)

Read entire manual before assembling,

installing, operating, or servicing this

equipment.

NOTICE

Table of Contents

Important Safety Instructions ...................................................3

Owner’s Responsibility .............................................................3

Operator Protective Equipment................................................3

Definitions of Hazard Levels .....................................................3

Accessories..............................................................................3

Stages of Inflation on a Conventional Tire and Rim ................4

Bead Sealing ............................................................................4

Bead Seating ...........................................................................4

Tire Inflation .............................................................................4

Mismatched Tires and Wheels ...................................................5

ATTENTION - No Cell Phone Use or Texting ............................6

Remember R.I.M.........................................................................7

Why is this device necessary?...................................................8

Inject air into cavity works!.....................................................8

Application Tools ......................................................................8

Operating Procedure..................................................................9

Troubleshooting Guide ............................................................13

HTS Tower/Cabinet Mount Models - Parts List.....................14

HTS Mobile Cart.......................................................................15

COATS Hard To Seal (HTS) • 3

Safety Instructions

Owner’s Responsibility

To maintain machine and user safety, the responsibility

of the owner is to read and follow these instructions:

• Follow all installation instructions.

• Make sure installation conforms to all applicable

Local, State, and Federal Codes, Rules, and

Regulations; such as State and Federal OSHA

Regulations and Electrical Codes.

• Carefully check the unit for correct initial function.

• Read and follow the safety instructions. Keep them

readily available for machine operators.

• Make certain all operators are properly trained,

know how to safely and correctly operate the unit,

and are properly supervised.

• Allow unit operation only with all parts in place and

operating safely.

• Carefully inspect the unit on a regular basis and

perform all maintenance as required.

• Service and maintain the unit only with authorized

or approved replacement parts.

• Keep all instructions permanently with the unit

and all decals/labels/notices on the unit clean and

visible.

• Do not override Secondary Button safety feature.

• Optimal Operating Pressure - 120-140 PSI.

NOTE:

• Stop use and immediately remove from service any

unit that has experienced damage.

• Always assume HTS Sealing Device is pressurized

while handling.

NOTE: Only apply pressure to the Mobile Cart version

at the time of use. Disconnect and drain All Air Pressure

from cart when not in use.

Operator Protective Equipment

Personal protective equipment helps make tire

servicing safer. However, equipment does not take the

place of safe operating practices. Always wear durable

work clothing during tire service activity. Loose fitting

clothing should be avoided. Tight fitting leather gloves

are recommended to protect operator’s hands when

handling worn tires and wheels. Sturdy leather work

shoes with steel toes and oil resistant soles should be

used by tire service personnel to help prevent injury in

typical shop activities. Eye protection is essential during

tire service activity. Safety glasses with side shields,

goggles, or face shields are acceptable. Back belts

provide support during lifting activities and are also

helpful in providing operator protection. Consideration

should also be given to the use of hearing protection if

tire service activity is performed in an enclosed area, or

if noise levels are high.

Definitions of Hazard Levels

Identify the hazard levels used in this manual with the

following definitions and signal words:

DANGER

Watch for this symbol:

It Means: Immediate hazards, which will result in

severe personal injury or death.

WARNING

Watch for this symbol:

It Means: Hazards or unsafe practices, which could

result in severe personal injury or death.

CAUTION

Watch for this symbol:

CAUTION

It Means: Hazards or unsafe practices, which may

result in minor personal injury or product or property

damage.

Watch for this symbol! It means BE ALERT! Your

safety, or the safety of others, is involved!

Part No. Description

85611068 NOZZLES KIT (4 PK)

85611400 CABLE KIT

Accessories

4 • COATS Hard To Seal (HTS)

Stages of Inﬂ ation on a

Conventional Tire and Rim

Review these descriptions and diagrams carefully. Refer to them as necessary during bead sealing, bead seating,

and tire inflation to verify that you are proceeding properly and safely.

Bead Sealing

Bead sealing is the process of capturing air pressure between the tire and the rim. The tire will usually contain

about 1/2 to 2 PSI at initial bead seal.

Bead Seating

Bead seating usually occurs on the long tapered side of the wheel first and the shorter side last. Bead seating

will usually require at least 7 PSI in the tire. 40 PSI is the maximum safe pressure at this stage regardless of tire

operating pressure. For tires requiring more than 40 PSI to bead seat use safety cage.

Most European import cars and many aftermarket alloy wheels are very tight and can be difficult to bead seat.

Also note that asymmetrical hump and run-flat tires are extremely difficult to bead seat. Follow tire manufacturer’s

recommended procedure for bead seating.

Tire Inflation

After the beads are seated, the tire is ready to be inflated. Do not inflate the tire above the manufacturer’s recom-

mended pressure as stamped on the tire sidewall. The typical inflation pressure for automobile tires is between 24

and 45 PSI. Light truck inflation pressure typically covers a wider range.

COATS Hard To Seal (HTS) • 5

Mismatched Tires and Wheels

Never mount and inflate mis-matched tires and wheels.

Mismatched tire and wheel combinations will explode, if you attempt to force a bead seat, causing

personal injury or death to operator and/or bystanders.

6 • COATS Hard To Seal (HTS)

This device is for use ONLY with Hard To SEAL,

DOT Approved Automotive and Light Truck tires only!

NOTE: Do Not point or activate device unless against valve hole in rim.

Do Not point while secondary button is activated unless against valve rim hole.

Do Not point at self or others.

No Cell Phone Use

or Texting

While Operating

This Device

This Device is a Powerful Tool

and requires your full attention

to prevent accidents, any of

which can result in serious

injury or death

ATTENTION

COATS Hard To Seal (HTS) • 7

Remember R.I.M.

Three Simple Steps To Help Keep Shops Safe

R.I.M. is a training program developed by Hennessy Industries to help keep tire technicians safe.

By following the basic principles of R.I.M., technicians can avoid situations that can cause catastrophic accidents

like tire explosions.

R.I.M. stands for Read, Inspect, and Mount:

Read the tire size on a new tire before mounting to make sure it is the proper size for the wheel.

Inspect the wheel for cracks, rust, and or other damage that could cause an unsafe situation.

Mount the tire safely, making sure not to put any part of your body over the tire during inflation.

The most serious of possible accidents is a tire explosion. This is often caused by a tire/rim mismatch.

If a tire explodes on a tire changer, pressure causes it to fly straight up at tremendous speed.

If a technicians are standing over the tire, they can be seriously injured or killed.

Hennessy’s R.I.M. program allows the technician to avoid situations that can cause tire explosions and other

accidents. The full program, including training videos, brochures, posters, and other materials, is available from

Coats distributors nationwide. (Part Number 8183292

For more details, contact your Coats distributor or e-mail us.

8 • COATS Hard To Seal (HTS)

NOTE:

1. Why is this necessary?

• Single-Point or Table Top inflation doesn’t work on all applications

• Auxilliary Bead Sealer type devices don’t work on all applications

2. Injecting air into the cavity works!

• With Ultra high performance tires, there is likely not enough

space to pass sufficient air through the outside of the tire and rim.

AIR SPACE PROVIDED

ABS SEALING

AIR SPACE PROVIDED

SINGLE-POINT OR

TABLETOP SEALING

INSUFFICIENT GAP

FOR PASSAGE OF

SEALING AIR

HTS DEVICE SEALING

THROUGH VALVE HOLE

Fig 1 Fig 2

Fig 3

COATS Hard To Seal (HTS) • 9

Operating Procedure:

• Using standard procedures place first bead on rim

• Leave valve core in TPMS or valve stem

• Place valve tether through valve hole and attach to valve

• Note orientation of tether mark for future reference

• Using standard procedures mount top bead

• Ensure bead is engaged with bead seat area on

both sides of valve hole

Fig 4

Fig 5

10 • COATS Hard To Seal (HTS)

• Roll bead one revolution to assure ample lube

• Swap valve tether to Device tether

• Note orientation of tether mark for future reference

• Device picture

NOTE: SEALING Only! Seating done in inflation cage.

Fig 6

Fig 7

Fig 8

COATS Hard To Seal (HTS) • 11

• Push nozzle into valve hole.

• Ensure tether cable and valve are lowered into tire cavity.

• Depress and hold secondary button.

• To inflate, depress primary button while

maintaining a firm grip.

• Hold until SEAL is established.

• Do not exceed 40 psi!

• To maintain tire seal, quickly seat valve

• Ensure TPMS is properly orientaed per tether mark

• Remove tether from valve

• Return device to storage holster

• Using appropriate tools finish installation of valve stem/ TPMS

Fig 9

Fig 10

12 • COATS Hard To Seal (HTS)

• Remove wheel assembly and place in Inflation cage.

• Follow tire Mfg. recommended inflation procedure, as noted

on the sidewall of the tire, for Bead Seating and final Inflation.

Fig 11

Fig 12

COATS Hard To Seal (HTS) • 13

Troubleshooting Guide

Problem Possible Cause Correction

Fails to Seal

Improper application for

HTS device

Refer to application illustrations on page 8,

figures 1 - 3.

Inlet air pressure too low Check inlet air pressure gage and ensure

within recommended operating specifications

on page 3

Secondary button not

activated

Refer to operating procedure

on page 10, figures 8 - 9

Improper seal of nozzle

to valve hole

Refer to operating procedure

on page 11, figure 9

Lack of lubrication Refer to operating procedure

on pages 9 - , figures 4-6

Temperature of tire too

low

Ensure tire temperature is not lower than

40°F prior to mounting and inflation.

Damaged tire Refer to R.I.M. section of manual page 7

Won’t

Maintain Seal

Valve core missing Refer to operating procedure

on page 9, figure 4.

Damaged TPMS seal Replace with certified rebuild kit

Damaged wheel/tire Refer to R.I.M. section of manual,

page 7

14 • COATS Hard To Seal (HTS)

HTS Tower/Cabinet Mount Models - Parts List

1 85611422 Muer

2 8561106804 Replaceable Nozzle PKG

3 85611400 Puller Cable Kit

4 85611490 Inator Hose

5 85611318 Warning Decal

6 8182221 6” Clamp

7 85610628 8-32 Lock Nut

8 85606390 3/4 NPT Elbow Fitting

9 920615 8-32 x .375 BHCS Screw

10 85611509

11 85611510

12 85610716

13 8182178

14 8184652

15 85611502

16 85009958

17 85606333

18 85606363

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5/16-18 x 5/8 HHCS Screw

5/16-18 Whiz Lock Hex Nut

Adjustable Regulator Nut

Regulator Assembly

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3/4 NPT Nipple Fitting

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1 85611464 Storage Tray

2 85611444 3/8 Push Nut

3 85611443 Wheel

4 85611445 3/8 Spacer

5 85611505 Regulator

6 85611446 3/8 Sleeve Bearing

7 85611458 Gauge

8 85611474 1/8 NPT Coupling

9 8181997 1/8 NPT Elbow Fitting

10 85611468 Pressure Decal

11 85611456 Bumper

12 85611506 Purge Valve

13 85611469 Drain Decal

14 85611442 Axle

15 85611490 Inator Hose

16 85611457 3/4 NPT Tee Fitting

17 8101312 3/4NPTMx1/4NPTF Reducer Fitting

18 85611400 Puller Cable Kit

19 8561106804 Replaceable Nozzle PKG

20 85611422 Muer

21 85611460 1/4 NPT Bulk Head Fitting

22 8184256 Barbed Elbow Fitting

23 85611318 Warning Decal

24 85611509 Clips, 3pc PKG

25 85611510 Holster PKG

26 85611473 1/4 NPT Relief Valve, 130 PSI

27 8109784 Manifold

28 8104844 1/8 NPTM Fitting

29 85611508 Tank PKG

30 8106302 3/8-16x7/8 HHCS Screw

31 8106301 1/4-20x3/4 HWHST Screw

32 85611424 Inator Assembly

33 8104611 5/8-11 Hex Jam Nut

34 8104613 5/8 External Lock Washer

35 8104673 1/4 Valve Bushing

36 85611472 3/4x5/8 Spacer Sleeve

37 85611450 1/4 NPTM Elbow Fitting

38 8104969 1/4 NPT Air Valve

39 8101898 1/4 NPTM Barb Fitting

NON-SALEABLE

28 27

31 30

NON-SALEABLE

36 3738

HTS Mobile Cart Models - Parts list

Coats HTS Bead Sealer Operating instructions

Brand: Coats

Model: HTS Bead Sealer

Type: Operating instructions

This manual is also suitable for

85611434 00 - HTS Bead Sealer

Download PDF

report

Coats HTS Bead Sealer Operating instructions

This manual is also suitable for

Coats HTS Bead Sealer Operating instructions

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