ABB SR100B User manual

FRONT PANEL KEYS

Raise and Lower

Pen Lift

Enter

Lifts and lowers the pen on

successive operations.

Used to confirm selections/

adjustments.

+

Return to top of Operating Page

or

Store

Adjust

Parameter Value

Flashing Enter Prompt

Parameter X

Y

Z

Select

Store

Short-cut Keys

Sideways Scroll

Down Scroll

Frame 1

Page 1 Page 2

Advance to

next frame

Frame 1

Frame 2

Return to top of Configuration Level

BOILER 1 TEMPERATURE

A1 225.8°C

BASIC LEVEL

EXIT

Top of last page in

Configuration Level

Top of any page in

Configuration Level

ABB Instrumentation

COMMANDER SR100B

Multipoint Chart Recorder

User Guide

09:55 300mm/h

10:00

12:00 24-NOV-99 120mm/h

COMMANDER

SR100

B 300.8 A1 Active

FRONT PANEL KEYS

Raise and Lower

Pen Lift

Enter

Lifts and lowers the pen on

successive operations.

Used to confirm selections/

adjustments.

+

Return to top of Operating Page

or

Store

Adjust

Parameter Value

Flashing Enter Prompt

Parameter X

Y

Z

Select

Store

Short-cut Keys

Sideways Scroll

Down Scroll

Frame 1

Page 1 Page 2

Advance to

next frame

Frame 1

Frame 2

Return to top of Configuration Level

BOILER 1 TEMPERATURE

A1 225.8°C

BASIC LEVEL

EXIT

Top of last page in

Configuration Level

Top of any page in

Configuration Level

ABB Instrumentation

COMMANDER SR100B

Multipoint Chart Recorder

User Guide

09:55 300mm/h

10:00

12:00 24-NOV-99 120mm/h

COMMANDER

SR100

B 300.8 A1 Active

EN 29001 (ISO 9001)

Lenno, Italy – Cert. No. 9/90A

ABB Instrumentation

Health and Safety

To ensure that our products are safe and without risk to health, the following points must be noted:

1. The relevant sections of these instructions must be read carefully before proceeding.

2. Warning labels on containers and packages must be observed.

3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the

information given.

4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure

and/or temperature.

5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures

must be used.

6. When disposing of chemicals ensure that no two chemicals are mixed.

Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be

obtained from the Company address on the back cover, together with servicing and spares information.

Note.

Clarification of an instruction or additional information.

Information.

Further reference for more detailed information or

technical details.

Use of Instructions

Warning.

An instruction that draws attention to the risk of injury or

death.

Caution.

An instruction that draws attention to the risk of damage to

the product, process or surroundings.

Although

Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage,

it must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded

process system performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution notices.

Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual

for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of

Technical Communications Department, ABB Instrumentation.

The Company

ABB Instrumentation is an established world force in the design and manufacture of

instrumentation for industrial process control, flow measurement, gas and liquid analysis and

environmental applications.

As a part of ABB, a world leader in process automation technology, we offer customers

application expertise, service and support worldwide.

We are committed to teamwork, high quality manufacturing, advanced technology and

unrivalled service and support.

The quality, accuracy and performance of the Company’s products result from over 100 years

experience, combined with a continuous program of innovative design and development to

incorporate the latest technology.

The NAMAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants

operated by the Company, and is indicative of ABB Instrumentation’s dedication to quality and

accuracy.

BS EN ISO 9001

St Neots, U.K. – Cert. No. Q5907

Stonehouse, U.K. – Cert. No. FM 21106

Stonehouse, U.K.

R

E

G

I

S

T

E

R

E

D

0255

EDITING TEXT

Flashing

A

Flashing

A

JKLMNOPQRSTUVWXYZGHI [\]

Select character using the and keys.

6789:;<=?@ABCDEFG345 HIJ

Flashing

A

1

Select next character using the and keys.

3

Enter character using the . key

4

R

Enter character using the . key

2

Repeat to until message complete.

5

41

Flashing

A

EN 29001 (ISO 9001)

Lenno, Italy – Cert. No. 9/90A

ABB Instrumentation

Health and Safety

To ensure that our products are safe and without risk to health, the following points must be noted:

1. The relevant sections of these instructions must be read carefully before proceeding.

2. Warning labels on containers and packages must be observed.

3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the

information given.

4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure

and/or temperature.

5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures

must be used.

6. When disposing of chemicals ensure that no two chemicals are mixed.

Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be

obtained from the Company address on the back cover, together with servicing and spares information.

Note.

Clarification of an instruction or additional information.

Information.

Further reference for more detailed information or

technical details.

Use of Instructions

Warning.

An instruction that draws attention to the risk of injury or

death.

Caution.

An instruction that draws attention to the risk of damage to

the product, process or surroundings.

Although

Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage,

it must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded

process system performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution notices.

Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual

for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of

Technical Communications Department, ABB Instrumentation.

The Company

ABB Instrumentation is an established world force in the design and manufacture of

instrumentation for industrial process control, flow measurement, gas and liquid analysis and

environmental applications.

As a part of ABB, a world leader in process automation technology, we offer customers

application expertise, service and support worldwide.

We are committed to teamwork, high quality manufacturing, advanced technology and

unrivalled service and support.

The quality, accuracy and performance of the Company’s products result from over 100 years

experience, combined with a continuous program of innovative design and development to

incorporate the latest technology.

The NAMAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants

operated by the Company, and is indicative of ABB Instrumentation’s dedication to quality and

accuracy.

BS EN ISO 9001

St Neots, U.K. – Cert. No. Q5907

Stonehouse, U.K. – Cert. No. FM 21106

Stonehouse, U.K.

R

E

G

I

S

T

E

R

E

D

0255

EDITING TEXT

Flashing

A

Flashing

A

JKLMNOPQRSTUVWXYZGHI [\]

Select character using the and keys.

6789:;<=?@ABCDEFG345 HIJ

Flashing

A

1

Select next character using the and keys.

3

Enter character using the . key

4

R

Enter character using the . key

2

Repeat to until message complete.

5

41

Flashing

A

1

Symbol Identification and Section Contents

CONFIGURATION

• Analog Inputs

• Alarms

• Chart/Pen

• Output Modules

• Operator Setup

CHARTS AND PENS

• Loading a Roll/Fanfold Chart

• Fitting a Pen Capsule

• Understanding the Chart Printout

OPERATION

• Instrument Start-up

• Viewing:

— Measured Values

— Active Alarms

• Fault Finding

INSTALLATION

• Siting

• Mounting

• Electrical Connections

Roll Chart or

Fanfold Chart

Cable Grommet

(supplied with terminal

cover only)

SHUNT DIODE

FOR CURRENT INPUTS

Pen Capsule

Instruction Card and

Shunt Diode

(One per channel)

Quick Reference

Guide

SR100B Quick

Reference

Guide

GETTING STARTED

The multipoint chart recorder provides accurate and reliable recording of 1, 2, 3 or 6 process signals on a 100mm wide chart.

In-built text printing capabilities give clear annotation on the chart of time, date, scales and channel identifiers.

A clear view of process status is provided by the liquid crystal display (l.c.d.) and up-to-the-minute recording can be quickly

examined by means of the Easy View facility. The recorder is designed for panel mounting and provides complete dust and water

protection on the front face, making it suitable for use in harsh environments.

The instrument is supplied preconfigured for the signal types and ranges specified when ordering. All configurations can be

adjusted on site by means of the front panel keys.

This manual is divided into four Sections containing all the information required to install, configure and operate the multipoint

chart recorder.

Accessories

2

Operator Level Overview

Configuration

Level Overview

Editing Text

Function

Keys

CONTENTS

Front and Back Fold-outs

Section Page

GETTING STARTED .............................................................1

1 CHARTS AND PENS....................................................3

1.1 Loading a Roll Chart..........................................3

1.2 Loading a Fanfold Chart ....................................6

1.3 Fitting a Pen Capsule ........................................8

1.4 Chart Printout.....................................................9

2 OPERATION ...............................................................10

2.1 Introduction......................................................10

2.1.1 Operator Level Pages ........................10

2.1.2 Instrument Start-up ............................10

2.1.3 Autoscroll ...........................................10

2.2 Operating Page ............................................... 11

2.2.1 Easy View (roll chart only)..................12

2.2.2 Operator Page Messages ..................12

2.3 Alarm Acknowledge Page ................................13

2.4 Security Access ...............................................14

3 CONFIGURATION ......................................................15

3.1 Introduction......................................................15

3.1.1 Accessing the Configuration Level.....15

3.2 Analog Inputs...................................................16

3.2.1 Analog Input Configuration Page .......16

3.2.2 Input Conditioning

Configuration Page ............................19

3.2.3 Scale Adjustment Page ......................20

3.3 Alarms..............................................................22

3.3.1 Process Alarm Configuration Page ....22

3.3.2 Alarm Acknowledge

Configuration Page ............................23

3.4 Chart................................................................24

3.4.1 Chart Control Configuration Page ......24

3.4.2 Chart Scaling Configuration Page......27

3.4.3 Pen Position Configuration Page .......28

3.5 Output Modules ...............................................29

3.5.1 Output Module Configuration Page –

Relay Modules ...................................29

3.6 Operator Setup ................................................30

3.6.1 Security Access

Configuration Page ............................30

3.6.2 Real Time Clock

Configuration Page ............................30

3.7 Language Configuration Page.........................30

Section Page

4 INSTALLATION ..........................................................31

4.1 Siting................................................................31

4.2 Mounting ..........................................................31

4.3 Access to Terminals and Connections.............33

4.3.1 Removing the Chassis .......................33

4.4 Electrical Connections .....................................34

4.5 Analog Input Connections ...............................35

4.5.1 Current and Voltage ...........................35

4.5.2 Thermocouple ....................................35

4.5.3 Resistance Thermometer (RTD) ........35

4.5.4 Transmitter Power Supply..................36

4.5.5 Relay Outputs ....................................36

4.5.6 Selecting Analog Input Types.............37

4.6 Power Supply Connections .............................37

4.6.1 A.C. Mains .........................................37

4.6.2 D.C. Supply ........................................37

5 SIMPLE FAULT FINDING ..........................................38

5.1 Arc Suppression Capacitors ............................39

6 SPARES LIST.............................................................39

6.1 Consumables...................................................39

6.2 Replacement Parts ..........................................39

INDEX ..................................................................................40

3

Set the Security Code using the and

keys (default = 0). Press to confirm.

ALARM

ACKNOWLEDGE

SECURITY ACCESS

ENTER CODE

LOAD CHART

PAGE

Press the key twice

to hold the current display

Displayed only if alarms present

A1 225.8°C

BOILER 1 TEMPERATURE

A1 225.8°C

Note. The first press of the key

interrupts autoscroll – see Section 2.1.3.

1

2

Valid code

Invalid code

1 CHARTS AND PENS

1.1 Loading a Roll Chart – Fig. 1.1

The following procedures assume that the instrument has been installed in accordance with the instructions given in Section 4.

Caution.

• Channel values and text messages are not recorded during chart reloading and cannot be printed when the chart reload

is complete. All alarms and relays operate normally during chart reload.

• Do not operate the instrument without the chart cassette fitted.

To load a chart:

a) Advance to the

Security Access Page – see Fig. 1.1

b) Rewind the old chart (if necessary) – see overleaf.

c) Load the new chart – see Fig. 1.2

d) Advance the chart onto the time line – see overleaf.

Fig. 1.1 Selecting Load Chart Page

4

…1 CHARTS AND PENS

…1.1 Loading a Roll Chart – Fig. 1.2

Select the Load Chart Page – see Fig. 1.1.

Note. If automatic chart rewind has been enabled in the Chart Control Configuration Page (see Section 3.4.1), when the

chart remaining counter reaches 0 the chart will begin rewinding automatically and the instrument display will show the

REWINDING XXX% frame.

If an old chart is to be removed, press the

key to start rewind. To pause

rewind press the

key again.

If the

key is pressed whilst rewind is

paused, rewind is aborted, the chart returns

to its previous position and the instrument

resumes recording.

This frame is displayed momentarily if

rewind is aborted.

If all of the chart is rewound before the motor stops, press the

key.

When rewind is complete there may still be some chart left to be rewound. If this

is the case, press the

key until all remaining chart is rewound.

Remove the old chart and load the new chart – see Fig. 1.2 (refer to Section 6,

Spares List for part numbers). When a new chart is fitted and the cassette is

replaced, press the

key. The chart moves forward approximately 30mm to

take up any slack.

This frame is displayed momentarily when chart loading is complete.

When the

key is pressed, recording ceases and the chart stops.

The print head moves from side to side printing at the 40% and 60% positions

on the chart to enable adjustment onto the time line.

Press the

key to move chart to the correct position to allow printing of time

to correspond to major time lines. Recording resumes when the

key is

pressed.

Select one of three pre-defined chart speeds. The values shown are the

Company standard settings.

LOAD CHART

PAGE

TO START RELOAD

PRESS ENTER

REWINDING XXX%

REWIND PAUSED

Frame advances automatically

when rewind complete

(STOP ) (PAUSE )

(ABORT )(RESUME )

FOR ADVANCE TO TIME

LINE PRESS ENTER

ADVANCE TO CORRECT

TIME LINE

SELECT CHART SPEED

SPEED 1: Omm/h

SPEED 2: 2Omm/h

SPEED 3: 12Omm/h

Time Line Advance

ON

XX.Xm

CHART LOADED

XX.Xm REMAINING

Time Line Advance

OFF

REWIND ABORTED

REWOUND (MORE )

LOAD NEW ABB CHART

5

1 CHARTS AND PENS…

Locate spindle

Pull chart out

under top roller

Insert spindle

into roll

Load roll into

cassette

Feed chart under

bar in lower roller

Wrap chart

around cassette

50 mm

Leave flap of

approx 50mm

Tighten chart with

thumbwheels

Chart Routing

Lift Catch

1

3

4

5

6

7

8

9

10

Remove chart unit

2

…1.1 Loading a Roll Chart – Fig. 1.2

Fig. 1.2 Loading a Roll Chart

Caution. Ensure the correct chart type is set in the

Chart Control Configuration Page – see Section 3.4.1.

6

…1 CHARTS AND PENS

To enable chart reload procedure press the

key to stop recording. Remove

the old fanfold chart from the cassette.

Load new fanfold chart – see Fig. 1.3 (refer to Section 6, Spares List for part

numbers). When a new chart is fitted and the cassette replaced, press the

key. The chart moves forward approximately 30mm to take up any slack.

This frame is displayed momentarily when chart loading is complete.

When the

key is pressed, recording ceases and the chart stops.

The print head moves from side to side printing at the 40% and 60% positions

on the chart to enable adjustment onto the time line.

Press the

key to move chart to the correct position to allow printing of time

to correspond to major time lines. Recording resumes when the

key is

pressed.

Select one of three pre-defined chart speeds. The values shown are the

company standard settings.

1.2 Loading a Fanfold Chart – Fig. 1.3

Select the Load Chart Page – see Fig. 1.1.

LOAD CHART

PAGE

FOR ADVANCE TO TIME

LINE PRESS ENTER

SELECT CHART SPEED

SPEED 1: 0mm/h

SPEED 2: 20mm/h

SPEED 3: 120mm/h

ADVANCE TO CORRECT

TIME LINE

Time Line Advance

OFF

TO START RELOAD

PRESS ENTER

LOAD NEW ABB CHART

XX.Xm

CHART LOADED

XX.Xm REMAINING

Time Line Advance

ON

7

Release tension bar

Pull through

6 to 7 folds

Place chart in rear tray with

round index marks to the right

Flip up guide

Clip tension bar

into catch

Rotate gear

wheel to

tension and

align chart

Feed chart under

tension bar and guide

Align sprocket

holes with roller

Close

guide

Fold paper into front tray with

square index mark outermost

Lift Catch

Remove chart unit

1

2

3

4

5

6

7

8

9

10

11

12

1 CHARTS AND PENS…

Caution. Ensure the correct chart type is set in the

Chart Control Configuration Page – see Section 3.4.1.

Fig. 1.3 Loading a Fanfold Chart

…1.2 Loading a Fanfold Chart – Fig. 1.3

8

…1 CHARTS AND PENS

Open door

Activate pen lift

Display

PEN LIFT

ACTIVATED

Remove/replace

pen capsule

Close door

De-activate pen lift (lower pens)

Display

PEN LIFT

DE-ACTIVATED

1

2

3

4

5

1.3 Fitting a Pen Capsule – Fig. 1.4

Ensure that the power supply is on.

Fit a new capsule as shown in Fig. 1.4. Refer to Section 6, Spares List for part numbers.

Note. After fitting a new capsule, the ink flow takes a short time to achieve full color density.

Information.

Some resistance may be felt as the

spring clip locates in the capsule.

Fig. 1.4 Fitting a Pen Capsule

9

1 CHARTS AND PENS

09:46 PaA

08.30

A2

A1

A3

A4

Alarm Type/

Identifier

Time of

Alarm

09:55 300mm/h

10:00

0 20 40 60

Tank Flow

A5

End of Chart Warning – line printed on last 2m (roll chart)

or 1.5m (fanfold chart)

Channel Tag – one channel tag printed every 240mm

Time, Date & Chart Speed – printed on power-up

and at approximately 240mm intervals

Chart Scale – up to 6 different scales can be printed

at intervals between 10mm and 240mm (programmable)

Time – printed on the nearest hour or half hour

after a minimum of 60mm of traces produced

Change of Chart Speed (and time of change)

Process Alarms (Pa) – Printed in red

if an alarm condition occurs

Time – printed on the nearest hour or half hour

after a minimum of 60mm of traces produced

Trace Identifiers

12:00 24–NOV–99 120mm/h

Time Date Chart Speed

1.4 Chart Printout – Fig. 1.5

In addition to displaying up to six traces, the chart printout can contain text messages printed as events occur, such as process

alarms, or at regular intervals, such as date/time and scale.

Fig. 1.5 Chart Printout

10

2 OPERATION

BOILER 1 TEMPERATURE

A1 225.8°C

TEST IN PROGRESS

SR 101B

Testing internal bus and memories

S

R 101

B

– Single Pen

SR 102B

– Two Pen

SR 103B

– Three Pen

SR 106B

– Six Pen

Channel No.

Measured

Variable

User Definable

Channel Tag

Time

18:20 20-NOV-99 20mm/h

Date Chart Speed

Operating Page

ALARM

PAGES

OPERATING

DISPLAYS

SECURITY

ACCESS

CHART

PAGE

CONFIGURATION

LEVEL (BASIC)

Autoscroll

Interrupt

Autoscroll by

pressing the ,

or keys

Channel 1

Advance

to next page

Advance

to next channel

Channel X

2.1 Introduction

2.1.1 Operator Level Pages – Fig. 2.1

An overview of the Operator Level Pages is contained on the back cover fold-out.

2.1.2 Instrument Start-up – Fig. 2.2

Caution. Ensure that all connections, especially

to the earth stud, are made correctly – see Section 4.4.

Switch on the supply to the instrument, the input sensors and

any power-operated control circuits.

Information.

• When powering the instrument from a d.c. supply, a

PSU with a minimum current rating of 3A is

recommended.

• Ensure that the voltage supplied is above 10V. If a lower

voltage is used, the unit draws a higher current on

power-up. If necessary, fit a switch in the supply line

between the PSU and the instrument to ensure that the

PSU is at the correct voltage before powering the unit.

2.1.3 Autoscroll – Fig. 2.3

In the normal day-to-day operating mode, channel information

is displayed sequentially (autoscroll).

Fig. 2.1 Operator Level Pages

Fig. 2.2 Start-up Displays

Fig. 2.3 Autoscroll

11

2 OPERATION…

'Auto-scroll – ON'

1, 2 or 3

CHT SPEED1: 100mm/h

REMAINING CHT:20.0m

Value and Units

Chart Speed

DATE 20 NOV 99

TIME 10:25:32

A1 100.3

0

C

A2 200.5 LITRES

A4 400.1 mm

A5 70.5%

A6 7.25 pH

A3 300.6

0

F

Units

CHANNEL 1 TAG

CHANNEL 2 TAG

CHANNEL 3 TAG

CHANNEL 4 TAG

CHANNEL 5 TAG

CHANNEL 6 TAG

2.2 Operating Page

The Operating Page is the default start page.

Note.

• Autoscroll is enabled automatically on power-up. To disable/enable autoscroll press the

key. Pressing the

or

keys at any point in the autoscroll cycle also sets autoscroll off.

• The Channel Identifiers, values and units shown in the following frames are examples only.

Input A1