Toro Z Stand Kit, Z Master Riding Mower Installation guide

Type
Installation guide
FormNo.3372-957RevA
ZStand
®
Kit
ZMaster
®
RidingMowerwith48-in,52-in,60-inor72-inMower
Deck
ModelNo.117-0350
ModelNo.117-0354
ModelNo.121-4811
InstallationInstructions
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
107-3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—engagetheparkingbrake,stop
theengine,andremovetheignitionkeybeforeworking
underthemower.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
ZStandhub
1
Latchbracket1
Bolt(3/8x1-1/2inches)
1
1
Flangenut(3/8inch)
1
AssembletheZStandHub
Carriagebolt(3/8x1-1/4inches)(48,52
and60inchmachines)
4
Flangenut(3/8inch)(48,52and60
inchmachines)
4
Carriagebolt(3/8x1-1/4inches)(72
inchmachines)
6
Flangenut(3/8inch)(72inchmachines)
6
Bracket1
2
Anglebracket(72inchmachines)
1
InstalltheZStandHub
Carriagebolt(3/8x1-1/4inches)
2
Flangenut(3/8inch)
2
Bolt(1/4x3/4inches)
1
Locknut(1/4inch)
1
Bracketpin1
Lanyard1
3
Cradlebracket
1
InstalltheZStandBracket
Pivotpin1
Outertube
1
Foot1
Clevispin
2
Hairpincotterpin2
Thrustwasher2
4
Lynchpin1
InstalltheZStand
5
Footpedal1
Installtheliftassistfootpedal(Machines
with48,52and60inchmowerdecks).
2
1
AssemblingtheZStand
®
Hub
Partsneededforthisprocedure:
1
ZStandhub
1Latchbracket
1
Bolt(3/8x1-1/2inches)
1
Flangenut(3/8inch)
Procedure
1.Parkonalevelsurface,disengagethePTO,setthe
parkingbrake,removethekeyandchockorblockthe
drivewheels.
2.Turnofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.InstallthebracketlatchtotheZStandhubwitha
bolt(3/8x1-1/2inches)andaangenut(3/8inch)
(
Figure1).
4.Tightenthenutandbolt.Then,unscrewitonefull
turnoruntilthelatchwillfreelyrotate(Figure1).
Figure1
48,52and60inchshown
1.Flangenut(3/8inch)
3.Bracketlatch
2.ZStandhub4.Bolt(3/8x1-1/2inches)
2
InstallingtheZStandHub
Partsneededforthisprocedure:
4
Carriagebolt(3/8x1-1/4inches)(48,52and60inch
machines)
4
Flangenut(3/8inch)(48,52and60inchmachines)
6
Carriagebolt(3/8x1-1/4inches)(72inchmachines)
6
Flangenut(3/8inch)(72inchmachines)
1Bracket
1
Anglebracket(72inchmachines)
Procedure
1.PlacetheZStandhubontherightfrontframeas
showninFigure2.
2.For48,52and60inchmowers,installtheZStand
hubtotheframewiththebottombracket,4carriage
bolts(3/8x1-1/4inches)and4angenuts(3/8
inch)(Figure2).
3.For72inchmowers,installtheZStandhubtothe
framewiththebottombracket,theanglebracket,6
carriagebolts(3/8x1-1/4inches)and6angenuts
(3/8inch)(Figure2andFigure3).
3
Figure2
1.Carriagebolt(3/8x1-1/4
inches)
5.Bottombracket(48,52and
60inchmowers)
2.ZStandhub(48,52and
60inchmowers)
6.ZStandhub(72inch
mowers)
3.Rightsideofmachine
7.Anglebracket
4.Flangenut(3/8inch)8.Bottombracket(72inch
mowers)
Figure3
72inchhubonly
1.ZStandhubinstalled(72
inchmowers)
3.Rightsideofmachine
2.Anglebracket(72inch
mowers)
3
InstallingtheZStandBracket
Partsneededforthisprocedure:
2
Carriagebolt(3/8x1-1/4inches)
2
Flangenut(3/8inch)
1
Bolt(1/4x3/4inches)
1
Locknut(1/4inch)
1Bracketpin
1Lanyard
1
Cradlebracket
Procedure
Note:Ensurethegrassdeectorisinstalledinthelower
holesinthemowerdeckbrackets.
1.PlacetheZStandcradlebracketontotheleftfront
frameasshowninFigure4.
2.InstalltheZStandcradlebrackettotheframewiththe
cradlebracket,2carriagebolts(3/8x1-1/4inches)
and2angenuts(3/8inch)(
Figure4).
EnsurethecorrectholesareusedasshowninFigure4.
3.Installthelanyardtobracketpin.Uselargeloopon
lanyard(Figure4).
4.Installthelanyardwithabolt(1/4x3/4inches)and
locknut(1/4inch)(Figure4).
4
Figure4
1.Carriagebolts(3/8x1-1/4
inches)
6.Lanyard
2.Frame(48,52and60inch
machines)
7.Nut(1/4inch)
3.Cradlebracket8.Bolt(1/4x3/4inches)
4.Flangenut(3/8inch)9.Correctholefor48and52
inchmowers
5.Frame(72inchmachines)10.Correctholefor60and72
inchmowers
4
InstallingtheZStand
Partsneededforthisprocedure:
1Pivotpin
1
Outertube
1Foot
2
Clevispin
2Hairpincotterpin
2Thrustwasher
1Lynchpin
Procedure
1.Installthepivotpintotheoutertubewithaclevispin
andhairpincotterpin(Figure5).
2.Placethefootpartofstandintotheoutertube.Align
holesandsecurewithaclevispinandhairpincotter
(
Figure5).
Figure5
1.Clevispin
4.Hairpincotterpin
2.Pivotpin5.Foot
3.Outertube
3.Placeathrustwasherontothepivotpin(Figure6).
4.InsertthepivotpinintotheZStandhub.
Note:Wheninsertingthepivotpin,makesurethe
positionofslotintubeisasshowninandmakesure
thechamferisfacingforward(
Figure6).
5.Placeathrustwasherontothepivotpinandsecureit
withalynchpin(Figure6).
Figure6
1.Lynchpin
4.ZStandassembly
2.Thrustwasher
5.Topviewofoutertubeand
chamferfacingforward
3.Hubassembly
5
5
InstallingtheFootPedal
(Machineswith48,52and60
inchMowerDecks)
Partsneededforthisprocedure:
1Footpedal
Procedure
1.Removetheexistingfootpedalfromthemachine.Save
theexistinghardware.
2.Installthenewfootpedalontothemachineusingthe
existinghardware().
g018228
1
2
3
Figure7
1.Existingbolts3.Existingnuts
2.Newfootpedal
Operation
UsingtheZStand®
TheZStand®raisesthefrontendofthemachinetoallow
youtocleanthemowerandremovetheblades.
WARNING
Themachinecouldfallontosomeoneandcause
seriousinjuryordeath.
Useextremecautionwhenoperatingthe
machineontheZStand®.
Useonlyforcleaningthemowerandremoving
theblades.
DonotkeepthemachineontheZStandfor
extendedperiodsoftime.
Alwaysturntheengineoff,settheparking
brake,andremovethekeybeforeperforming
anymaintenancetothemower.
DrivingupontotheZStand
Important:UsetheZStandonalevelsurface.
1.Raisethemowertothetransportposition.
2.Removethebracketpin(
Figure8).
Figure8
1.ZStand4.Bottomofslot
2.BracketPin5.Latch
3.Bracket
3.Raisethelatch.Swingthestandfootoutfrontand
slidestandtowardmachine,intothebottomofslot
(Figure8andFigure9).
4.LengthentheZStandbyremovingtheclevispinand
hairpincotterpinfromtheoutertubeandslidingthe
footout.
6
5.Aligntheholesandinstalltheclevispinandhairpin
cotterpin.
Figure9
1.ZStand(Positionedin
slot)
3.Latchrestingonpivottab
2.Crackinsidewalkorturf
6.Setthefootofstandonthegroundandrestthelatch
onthepivottab(Figure9).
7.Starttheengineandputitathalfthrottle.
Note:Forbestresults,placethefootofstandinto
seamsinsidewalksorintotheturf(Figure9).
8.Driveontothestand.Stopwhenthelatchdropsover
thetabintothelockedposition(Figure9).Onceonto
thestand,engagetheparkingbrakeandtunoffthe
engine.
9.Chockorblockthedrivewheels.
WARNING
Parkingbrakemaynotholdmachineparked
onZStandandcouldcausepersonalinjury
orpropertydamage.
DonotparkonZStandunlesswheelsare
chockedorblocked.
10.Performthemaintenance.
DrivingofftheZStand
1.Removethechocksorblocks.
2.Raisethelatchtotheunlockedposition(Figure10).
Figure10
1.ZStand
3.Lockedposition
2.Latch4.Unlockedposition
3.Starttheengineandplaceitathalfthrottle.Disengage
theparkingbrake.
4.Slowlydrivebackwardsoffofthestand.
5.ShortentheZStandbyremovingtheclevispinand
hairpincotterpinfromtheoutertubeandslidingthe
footin.
6.Aligntheholesandinstalltheclevispinandhairpin
cotterpin.
7.Returnthestandtoitsrestposition(
Figure8).
7
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Toro Z Stand Kit, Z Master Riding Mower Installation guide

Type
Installation guide

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