ESAB Feed L3004 User manual

Category
Welding System
Type
User manual

Below you will find brief information for Aristo Feed L3004, Origot Feed L3004w. These wire feed units, compatible with MIG/MAG welding, are designed for use with ESAB MarathonPact spools. The units feature a four-roll drive system and electronic controls. They can be mounted on push-pull units, suspended, or placed on a flat surface and includes connection options for power source, welding gun, and shielding gas. The device also has a water cooling option. The manual provides safety instructions, maintenance advice, and an overview of its structure with control panels and connection points.

Below you will find brief information for Aristo Feed L3004, Origot Feed L3004w. These wire feed units, compatible with MIG/MAG welding, are designed for use with ESAB MarathonPact spools. The units feature a four-roll drive system and electronic controls. They can be mounted on push-pull units, suspended, or placed on a flat surface and includes connection options for power source, welding gun, and shielding gas. The device also has a water cooling option. The manual provides safety instructions, maintenance advice, and an overview of its structure with control panels and connection points.

CN
Valid for serial no. 613-xxx-xxxx0459 813 001 CN 110308
Aristo
/ Origo™
Feed L3004

- 2 -
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变更技术权利
1 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3  5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 控制 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4  6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1  7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 接头和控制 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 水接头 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 压力 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 更换和插 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 更换 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7  11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 检查和 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1
Feed L3004 是根据国和欧洲标 60974-5 60974-10. 和测
合所是已服务或服务单。
Kent Eimbrodt
Global Director
Equipment and Automation
Laxå 2007-03-14
2
ESAB
户应最 !"#$守所有%&'
&'措施必()*所有+
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(012,34备操所有工。
备操当可56,7对操8并损坏
1. (49:
S
S ;<=
S 5
S %&'措施
S 接和
2. 员必(
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S ?弧时所有员均已受到'
3. 场所必(:
S )@
S 没有A
4. 
S B戴推C'DE'F手套
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5. P&'措施
S Q?RST
S U。
S J=)V'晰标W,==
S XY,Z[
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, !"#$%&。
。 , 
。
 - 
S 根据)\\=并接地
S G]^_`ab手套或Babcd摸带??ef?
S g和工hi
S 是安
 - 
S 持头fjkl
S l尘和气jk呼吸区域和P区域接时A抽气或m#
 -  ,!"#
S 护好Dno。 E1pqE,B'护服
S )围屏或幕帘护旁r。
$%
S st(vw)可引sy因此,Gz!没有易F性材料
& - '&
S 护好M。 M塞或听力
\=
S {告旁r6
() - *()+。
'(
*
ESAB +,-./01。
23!
,。
23!

456789:;<=!!
废旧?气和? 2002/96/EC
号欧|》%国家法律,}寿命?气和/?备必
(在回收~
,1回收~息是您。
更多,G! ESAB 
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3 
带控制 U6MA23 MA23A \= Feed L3004 指定 Mig L3000i
? MIG/MAG
\=,G 14
\=包括四机构及控制?\=
 ESAB MarathonPactm( Ø 300
mm,J Ø 440 mm
\=\?<悬挂在工m\=m\
带或m地板。
 18 >?@ ESAB 。
3.1 6
ABC:
S \=
S 控制
S z带推C易损ef。
 www.esab.com ~。
3.2 EFG
\=z控制
U6
=?压和/?
文字指1=
MA23
=?压和/?
1按扭=
MA23A
=? /QSett /?
1按扭=
在单找到控制
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4 
Feed L3004
H 42 V 50-60 Hz
HIJ 180 VA
KLI 3.5 A
AMN 0.8 - 25.0 m/min
0OP1 EURO
QRST 300 mm (*440 mm)
0UV
Fe
Ss
Al
实心
0.6 - 1.2 mm
0.6 - 1.2 mm
1.0 - 1.2 mm
0.8 - 1.2 mm
WX 15 kg
UV(Zxx[) 690 x 275 x 420 mm
 -10 - +40¡ãC
]
最大压力
 MIG/MAG 所有*
0.5 MPa5
^
最大压力
50% /50% 
0.5 MPa5
R_`a
60%  365 A
bcd
带密封支架
带密封支架
IP23
IP2X
* z,G 18
ef
比是指在没有1在十¡接或
)40°C。
bcd
IP£密封O¤,'止固¥或水¦q'§ IP23
W备在室和户外均可
bcd
IP£密封O¤,'止固¥或水¦q'§ IP2X W\=在室
5
,-./0
23!
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!"#。
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r8=stuFG
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*
ABW,h
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6.1 1E6
1 控制
(G%
6 ??流接头 (OKC)
2a
2b
控制\=接头
U8
2
接头
7 ?\=控制?R接头
3 ELP* BLUE
接头,却剂到S
8 RED 接头,却剂到\=S
4 RED 接头,S接来g却剂 9 护气接头
5 接接头 10 RED
接头,S接来g\=却剂
注意 只有某型号有却剂接头
* ELP = ESAB ¬,G 6.2 9
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6.2 1
带水接头\=J备有检测® ELPESAB
¬),检查S¯°S接水枪时水泵启动
只有J ELP ?5检测
6.3 A
在导槽±²³动后启动=器压力´µ压力
压力5太大,9¶+
1 2
+检查压力=是否正,1hi块木头。
·k木头¸ 5 ¹枪时 1),´µ应当[
如果·k木头¸ 5 ¹时握,应当5
并弯曲 2
6.4 g0
S 打开
S 将压力感器向后折叠断开S压力[
S º10-20
cm。在将\=,»¼f毛刺和½r
S ¾¿,口喷嘴和导槽
S 固定压力感器
S À
6.5 gAx
S 打开
S 将压力感器 (1)
向后折叠断开S压力[
S ±Á (3)1/4 断开压力
(2)并拉断开压力
S 松开Ã (5)断开 (4),后拉
\Y,%反次序Ä
Ax
尺寸标W,Â,Å+¾¿朝向g
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7 
4$%567、&'(9)*
23!
+)$:;"<=,-#>./01?@ABCD)2E3F45
7.1 
AB
定期检查\=是否ÆÇÈ
S Éʱ²,应定期对\=Ëef和更换
注意如果&Ì;=;,Í压力´µ´µ导槽异常Ë
y
<毂已Î如果Å+¶
Î,G$
Î整刹<Ï,止时,9松弛
S ¡¢:
S ÂÐÑ把手ÒÓ=
S Ã<ÏÔ。
±ÁÂ动弹Ô,小制动力Õ
ÖÁÂ动弹Ô,增大制动力Õ£¤: ÂÔ幅度+%
0O
S Éʱ²,应定期对枪易Ëef和更换
定期吹导槽,d9
8 
Feed L3004 是根据国和欧洲标 60974-5 60974-10. 和测
合所是已服务或服务单。
1! ESAB ¨©,G¥最后
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Edition 110308
- 12 -
bm44e
Edition 110308
- 13 -
bm44e
Feed L3004
Edition 110308

- 14 -
bm44o
Ordering no. Denomination Type
0458 806 586 Wire feed unit Aristot Feed L3004, U6
0458 806 596 Wire feed unit Aristot Feed L3004w, U6 with water cooling
0459 116 597 Wire feed unit Origot Feed L3004w, MA23 with water cooling
0459 116 598 Wire feed unit Origot Feed L3004w, MA23A with water cooling
0459 839 001 Spare parts list Feed L3004
0459 287 Instruction manual Control panel U6
0459 912 Instruction manual Control panel MA23 and MA23A
Instruction manuals and the spare parts list are available on the Internet at www.esab.com
- 15 -
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Feed L3004

- 16 -
bm44w
Item Ordering no. Denomination Wire type Wire dimensions
HI 1 0455 072 002
0456 615 001
Intermediate nozzle
Intermediate nozzle
Fe, Ss & cored
Al
HI 2 0469 837 880
0469 837 881
Outlet nozzle
Outlet nozzle
Fe, Ss & cored
Al
Ø 2.0 mm steel for 0.6-1.2 mm
Ø 2.0 mm plastic for 0.8-1.2 mm
HI 3 0191 496 114 Key
HI 4 0215 701 007 Locking washer
HI 5a 0459 440 001 Motor gear euro
Item Ordering no. Denomination Wire type Wire dimensions Groove
typ
Roller
markings
HI 5b 0459 052 001 Feed/pressure rollers Fe, Ss & cored Ø 0.6 & 0.8 mm V
0459 052 002 Feed/pressure rollers Fe, Ss & cored Ø 0.8 & 0.9/1.0 mm V
0459 052 003 Feed/pressure rollers Fe, Ss & cored Ø 0.9/1.0 & 1.2 mm V
0.6 S2 & 0.8 S2
0.8 S2 & 1.0 S2
0.9/1.0 S2 & 1.2 S2
0458 825 001 Feed/pressure rollers Cored Ø 0.9/1.0 & 1.2 mm V-Knurled 1.0 R2 & 1.2 R2
0458 824 001 Feed/pressure rollers Al Ø 0.8 & 0.9/1.0 mm U 0.8 A2 & 1.0 A2
0458 824 002 Feed/pressure rollers Al Ø 1.0 & 1.2 mm U 1.0 A2 & 1.2 A2
0458 824 003 Feed/pressure rollers Al Ø 1.2 mm U 1.2 A2
Use only pressure and feed rollers marked A2, R2 or S2.
The rollers are marked with wire dimension in mm, some are also marked with inch.
Item Ordering no. Denomination Notes
HI 6 Washer Ø 16/5x1
HI 7 Screw M4x12
HI 8 Screw M6x12
HI 9 Washer Ø 16/8.4x1.5
HI 10 0469 838 001 Cover
HI 11 0458 722 880 Axle and Nut
HI 12 0459 441 880 Gear adapter
HI 13 0455 049 001 Inlet nozzle
HI 14 0458 999 001 Shaft
HI 15 Nut M10
HI 16 0458 748 002 Insulating washer
HI 17 0458 748 001 Insulating bushing
HD = Heavy Duty
Item Ordering no. Denomination Notes Wire dimensions
HI 18 0156 602 001
0332 318 001
Inlet nozzle
Inlet nozzle (HD)
Fe, Ss, Al & Cored
Fe, Ss & Cored
Ø 2 mm plastic for 0.6-1.2 mm
Ø 2.4 mm steel for 1.2 mm
Welding with aluminium wire
In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be
used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate
wear parts.
Feed L3004
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bm44w
Feed L3004
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bm44a11a
1 Bobbin cover, plastic Ø 300mm . . . . . . . . . . . 0458 674 880
1 Bobbin cover, metal Ø 300mm . . . . . . . . . . . . . 0459 431 880
1
2
Bobbin holder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter for 5 kg bobbin . . . . . . . . . . . . . . . . . . . .
0458 704 880
0455 410 001
1 Adapter for 440 mm bobbin . . . . . . . . . . . . . . . .
Note! The wire feed unit must be placed on the
floor when this adaptor i used.
0459 233 880
1
2
Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick connector MarathonPact . . . . . . . . . . .
0458 706 880
F102 440 880
Feed L3004
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bm44a11a
1
2
3
Turning piece . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick connector MarathonPact . . . . . . . . . . .
0458 703 880
0349 302 303
F102 440 880
1 Wheel kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 707 880
1 Strain relief for welding gun . . . . . . . . . . . . . . 0457 341 881
Strain relief bracket for connection set . . . . 0459 234 880
Connection set 50mm
2
1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection set water 50mm
2
1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0456 528 580
0456 528 581
0456 528 582
0456 528 583
0456 528 590
0456 528 591
0456 528 592
0456 528 593
Feed L3004
- 20 -
bm44a11a
Counter balance device . . . . . . . . . . . . . . . . . . .
(includes mast and counter balance)
0458 705 880
Remote control adapter RA23 23 pole . . . . .
For connecting welding gun with RS3 program
selector to CAN based equipment.
0459 491 911
Remote control unit MTA1 CAN . . . . . . . . . . .
MIG/MAG: wire feed speed and voltage MMA:
current and arc force
TIG: current, pulse and background current
0459 491 880
Remote control unit M1 10Prog CAN . . . . . . .
Choice of on of 10 programs
MIG/MAG: voltage deviation
TIG and MMA: current deviation
0459 491 882
Remote cable CAN 4 pole - 12 pole
5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0.25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 554 880
0459 554 884
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ESAB Feed L3004 User manual

Category
Welding System
Type
User manual

Below you will find brief information for Aristo Feed L3004, Origot Feed L3004w. These wire feed units, compatible with MIG/MAG welding, are designed for use with ESAB MarathonPact spools. The units feature a four-roll drive system and electronic controls. They can be mounted on push-pull units, suspended, or placed on a flat surface and includes connection options for power source, welding gun, and shielding gas. The device also has a water cooling option. The manual provides safety instructions, maintenance advice, and an overview of its structure with control panels and connection points.

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