Ingersoll-Rand PD30X-X User manual

Brand: Ingersoll-Rand

Model: PD30X-X

Type: User manual

OPERATOR’S

MANUAL

PD30X–X

RELEASED: 9–18–95

REVISED: 6–22–10

(REV.

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

3”

DIAPHRAGM PUMP

1:1

TIO (METALLIC)

READ THIS MANUAL CAREFULL

Y BEFORE INST

ALLING,

OPERA

TING OR SER

VICING THIS EQUIPMENT

is the responsibility of the employer to place this information in the hands of the operator

. Keep for future reference.

SERVICE KITS

&343? A< "<239 6/?A A< :/A16 A63 =B:= :/A3?7/9 <=A7<;@

++ 4<? 9B72 '31A7<; &3=/7? @33 =/53  #<A3 (67@ 87A /9@<

1<;A/7;@ @3C3?/9 /7? :<A<? @3/9@ D6716 D799 ;332 A< 03 ?3=9/132

 4<? 7? '31A7<; &3=/7? @33 =/53 

PUMP

0'(-4 '33 "<239 3@1?7=A7<; 6/?A 4<? ..+++

6.1 :1( "3A/9971 7? $=3?/A32 <B093 7/=6?/5:

$5(3,$- '33 "<239 3@1?7=A7<; 6/?A

"(,*+5 9B:7;B: D3A 3;2  90@  85@ 

/@A ?<; D3A 3;2  90@  85@

/@A399<F D3A 3;2  90@  85@

'A/7;93@@ 'A339 D3A 3;2  90@  85@

/22  90@ , 85- 4<? @A/7;93@@ @A339 /7? :<A<? @31A7<;

$9,.6. ,3 /-(5 3(4463(  =@75  0/?

$9,.6. $5(3,$- /-(5 3(4463(  =@75  0/?

$9,.6. 65-(5 3(4463(  =@75  0/?

$9,.6. -08 $5( )-00'(' ,/-(5  5=:  9=:

,41-$&(.(/5  :&-(   14,*  5/9  9

$9,.6. $35,&-( ,;(  27/  ::

$9,.6. (.1(3$563( ,.,54  

,.(/4,0/$- $5$ '33 =/53 

06/5,/* ,.(/4,0/4  E   :: E  ::

0,4( (7(-   =@7  %"  20

 (3@A32 D7A6  :B4493? /@@3:09F 7;@A/9932

 (63 =B:= @<B;2 =?3@@B?3 93C39@ =B097@632 63?3 6/C3 033; B=2/A32 A< /; >B7C/93;A

<;A7;B<B@'<B;2 !3C39 !

3>

 A< :33A A63 7;A3;A <4 #' ' %#)&$%

' B@7;5 4<B? :71?<=6<;3 9<1/A7<;@

-- 1044,%-( 015,0/4 $3( 4+08/ ,/ 5+( &+$35 +08(7(3 &(35$,/ &0.<

%,/$5,0/4 .$: /05 %( 3(&0..(/'(' &0/46-5 $ 3(13(4(/5$5,7( 03 5+( )$&50<

3: ,) :06 +$7( 26(45,0/4 &0/&(3/,/* $7$,-$%,-,5:

GENERAL

DESCRIPTION

(63 &$ 7/=6?/5: %B:= <443?@ 6756 C<9B:3 2397C3?F 3C3; /A 9<D /7?

=?3@@B?3 /;2 / 0?</2 ?/;53 <4 :/A3?7/9 1<:=/A70797AF <=A7<;@ /C/79/093

&343? A< A63 :<239 /;2 <=A7<; 16/?A &$ =B:=@ 43/AB?3 @A/99 ?3@7@A/;A

23@75; :<2B9/? /7? :<A<?  49B72 @31A7<;@

7? <=3?/A32 2<B093 27/=6?/5: =B:=@ BA797G3 / =?3@@B?3 27443?3;A7/9 7;

A63 /7? 16/:03?@ A< /9A3?;/A39F 1?3/A3 @B1A7<; /;2 =<@7A7C3 49B72 =?3@@B?3 7;

A63 49B72 16/:03?@ 0/99 16318@ 7;@B?3 / =<@7A7C3 49<D <4 49B72

%B:= 1F197;5 D799 0357; /@ /7? =?3@@B?3 7@ /==9732 /;2 7A D799 1<;A7;B3 A<

=B:= /;2 833= B= D7A6 A63 23:/;2 A D799 0B792 /;2 :/7;A/7; 97;3 =?3@H

@B?3 /;2 D799 @A<= 1F197;5 <;13 :/E7:B: 97;3 =?3@@B?3 7@ ?3/1632 27@H

=3;@7;5 23C713 19<@32 /;2 D799 ?3@B:3 =B:=7;5 /@ ;33232

 %&" %)"%

%+++++++



MODEL

DESCRIPTION CHART

 # # # # # # #

%+  +++  + + +

  + +

%&"!!

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+"%! "$!  %''

!) '($# '&* (  

 

  '/;A<=?3;3  %*  F;/?

  3<9/@A '   'A/7;93@@ 'A339

  /?2  'A/7;93@@ 'A339

 

  '/;A<=?3;3   3<9/@A ( 

 

  '/;A<=?3;3   3<9/@A ( 

" 

%  %9/A32 'A339 '  'A/7;93@@ 'A339

     

  9B:7;B:   /@A399<F

  /@A ?<; '  'A/7;93@@ 'A339



  #%(   '%

  

  9B:7;B: '  'A/7;93@@ 'A339

PTFE

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276 FAX(800) 892-6276

www.ingersollrandproducts.com

PD30X-XPAGE 2 OF 8

OPERATING

AND SAFETY PRECAUTIONS

READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

EXCESSIVE AIR PRESSURE

STATIC SPARK

HAZARDOUS MATERIALS

HAZARDOUS PRESSURE

WARNING

EXCESSIVE AIR PRESSURE. Can cause personĆ

al injury, pump damage or property damage.

 Do not exceed the maximum inlet air pressure as stated on the

pump model plate.

 Be sure material hoses and other components are able to withĆ

stand fluid pressures developed by this pump. Check all

hoses for damage or wear. Be certain dispensing device is

clean and in proper working condition.

WARNING STATIC SPARK. Can cause explosion resulting

in severe injury or death. Ground pump and pumping system.

 Use the pump grounding screw terminal provided. Use Aro

Part No. 66885-1 Ground Kit or connect a suitable ground wire

(12 ga. min.) to a good earth ground source.

 Secure pump, connections and all contact points to avoid

vibration and generation of contact or static spark.

 Consult local building codes and electrical codes for specific

grounding requirements.

 After grounding, periodically verify continuity of electrical

path to ground. Test with an ohmmeter from each component

(e.g., hoses, pump, clamps, container, spray gun, etc.) to

ground to insure continuity. Ohmmeter should show 100

ohms or less.

 Submerse the outlet hose end, dispensing valve or device in

the material being dispensed if possible. (Avoid free streamĆ

ing of material being dispensed.)

 Use hoses incorporating a static wire.

 Use proper ventilation.

 Keep inflammables away from heat, open flames and sparks.

 Keep containers closed when not in use.

WARNING Pump exhaust may contain contaminants. Can

cause severe injury. Pipe exhaust away from work area and

personnel.

 In the event of a diaphragm rupture material can be forced out

of the air exhaust muffler.

 Pipe the exhaust to a safe remote location when pumping hazĆ

ardous or inflammable materials.

 Use a grounded 1" min. i.d. hose between the pump and the

muffler.

WARNING

HAZARDOUS PRESSURE. Can result in serious

injury or property damage. Do not service or clean pump,

hoses or dispensing valve while the system is pressurized.

 Disconnect air supply line and relieve pressure from the sysĆ

tem by opening dispensing valve or device and/or carefully

and slowly loosening and removing outlet hose or piping from

pump.

WARNING HAZARDOUS MATERIALS. Can cause serious

injury or property damage. Do not attempt to return a pump to

the factory or service center that contains hazardous material.

Safe handling practices must comply with local and national

laws and safety code requirements.

 Obtain Material Safety Data Sheets on all materials from the

supplier for proper handling instructions.

WARNING EXPLOSION HAZARD. Models containing aluĆ

minum wetted parts cannot be used with III.-Trichloroethane,

Methylene Chloride or other Halogenated Hydrocarbon solĆ

vents which may react and explode.

 Check pump motor section, fluid caps, manifolds and all

wetted parts to assure compatibility before using with solĆ

vents of this type.

WARNING

MISAPPLICATION HAZARD. Do not use models

containing aluminum wetted parts with food products for huĆ

man consumption. Plated parts can contain trace amounts of

lead.

CAUTION Verify the chemical compatibility of the pump

wetted parts and the substance being pumped, flushed or reĆ

circulated. Chemical compatibility may change with temperaĆ

ture and concentration of the chemical(s) within the

substances being pumped, flushed or circulated. Consult the

material manufacturer and ARO Form No. 8677-P, Fluid ComĆ

patibility Guide, for information on chemical compatibility.

CAUTION

Maximum temperatures are based on mechaniĆ

cal stress only. Certain chemicals will significantly reduce

maximum safe operating temperature. Consult Fluid CompatiĆ

bility Guide for chemical compatibility and temperature limits.

Refer to PUMP DATA on page 1 of this manual.

CAUTION Be certain all operators of this equipment have

been trained for safe working practices, understand it's limitaĆ

tions, and wear safety goggles/equipment when required.

CAUTION

Do not use the pump for the structural support of

the piping system. Be certain the system components are

properly supported to prevent stress on the pump parts.

 Suction and discharge connections should be flexible conĆ

nections (such as hose), not rigid piped, and should be comĆ

patible with the substance being pumped.

CAUTION Prevent unnecessary damage to the pump. Do

not allow pump to operate when out of material for long periĆ

ods of time.

 Disconnect air line from pump when system sits idle for long

periods of time.

CAUTION

Use only genuine ARO replacement parts to asĆ

sure compatible pressure rating and longest service life.

WARNING

CAUTION

NOTICE

= Hazards or unsafe practices which could

result in severe personal injury, death or

substantial property damage.

= Hazards or unsafe practices which could

result in minor personal injury, product or

property damage.

= Important installation, operation or

maintenance information.

  

AIR

AND LUBE REQUIREMENTS

WARNING     %# !%!

 !"#  %"& " !" !"$& 

  .14<-: +)8)*4- 7. .14<-:16/ 7=< 8):<1+4-; 4):/-: <0)6  51+:76;

;07=4, *- =;-, 76 <0- )1: ;=884A 6 57;< )8841+)<176; <0-:- 1; 67

4=*:1+)<176 :-9=1:-, 7<0-: <0)6 <0- ((  :16/ 4=*:1+)6< ?01+0 1; )8B

841-, ,=:16/ );;-5*4A 7: :-8)1:

 '0-6 4=*:1+)<-, )1: 1; 6-+-;;):A ;=884A <0- )1: 4=*:1+)<7: ?1<0 )

/77, /:),- 7. #  ?< 676,-<-:/-6< 714 )6, ;-< <0- 4=*:1+)<7: <7

) :)<- 67< <7 -@+--, 76- ,:78 8-: 516=<-

OPERATING INSTRUCTIONS

 4?)A; .4=;0 <0- 8=58 ?1<0 ) ;74>-6< +758)<1*4- ?1<0 <0- 5)<-:1)4

*-16/ 8=58-, 1. <0- 5)<-:1)4 *-16/ 8=58-, 1; ;=*2-+< <7 ((;-<<16/

=8 ?0-6 67< 16 =;- .7: ) 8-:17, 7. <15-

 1;+766-+< <0- )1: ;=884A .:75 <0- 8=58 1. 1< 1; <7 *- 16)+<1>- .7: )

.-? 07=:;

 $0- 7=<4-< 5)<-:1)4 >74=5- 1; /7>-:6-, 67< 764A *A <0- )1: ;=884A

*=< )4;7 *A <0- 5)<-:1)4 ;=884A )>)14)*4- )< <0- 164-< $0- 5)<-:1)4

;=884A <=*16/ ;07=4, 67< *- <77 ;5)44 7: :-;<:1+<1>- - ;=:- 67< <7

=;- 07;- ?01+0 51/0< +744)8;-

 '0-6 <0- ,1)80:)/5 8=58 1; =;-, 16 ) .7:+-,.--, .477,-, 164-<

;1<=)<176 1< 1; :-+755-6,-, <0)< ) ((0-+3 &)4>- *- 16;<)44-, )< <0-

)1: 164-<

 #-+=:- <0- ,1)80:)/5 8=58 4-/; <7 ) ;=1<)*4- ;=:.)+- <7 16;=:-

)/)16;< ,)5)/- *A >1*:)<176

MAINTENANCE

"-.-: <7 <0- 8):< >1-?; )6, ,-;+:18<176; ); 8:7>1,-, 76 8)/-  <0:7=/0

 .7: 8):<; 1,-6<1.1+)<176 )6, #-:>1+- 1< 16.7:5)<176

 -:<)16 " ((#5):< !):<; ):- 16,1+)<-, ?01+0 ;07=4, *- )>)14)*4-

.7: .);< :-8)1: )6, :-,=+<176 7. ,7?6 <15-

 #-:>1+- 31<; ):- ,1>1,-, <7 ;-:>1+- <?7 ;-8):)<- ,1)80:)/5 8=58

.=6+<176;  " #$   % #$  $0- % #B

$  1; ,1>1,-, .=:<0-: <7 5)<+0 <A81+)4 8):< $" !$ #

MAINTENANCE (CONT’D)

 !:7>1,- ) +4-)6 ?7:3 ;=:.)+- <7 8:7<-+< ;-6;1<1>- 16<-:6)4 57>16/

8):<; .:75 +76<)516)<176 .:75 ,1:< )6, .7:-1/6 5)<<-: ,=:16/ ;-:B

>1+- ,1;);;-5*4A )6, :-);;-5*4A

 --8 /77, :-+7:,; 7. ;-:>1+- )+<1>1<A )6, 16+4=,- 8=58 16 8:->-6B

<1>- 5)16<-6)6+- 8:7/:)5

 -.7:- ,1;);;-5*416/ -58<A +)8<=:-, 5)<-:1)4 16 <0- 7=<4-< 5)6B

1.74, *A <=:616/ <0- 8=58 =8;1,- ,7?6 <7 ,:)16 5)<-:1)4 .:75 <0-

8=58

FLUID

SECTION DISASSEMBL

 "-57>- <78 5)61.74,;

 "-57>-  *)44;  ((  :16/; )6,  ;-)<;

 "-57>-  .4=1, +)8;

 $ 64A ,1)80:)/5 57,-4; =;- ) 8:15):A  ,1)80:)/5

)6, ) *)+3=8  ,1)80:)/5 "-.-: <7 <0- )=@141):A >1-? 1/

 "-57>- <0-  6=<  7:  ,1)80:)/5; )6,  ?);0-:

 $ 7 67< ;+:)<+0 7: 5): <0- ;=:.)+- 7.  ,1)80:)/5 :7,

FLUID

SECTION REASSEMBL

#"&  $ " ! $ 1)80:)/5 ;;-5*4A $774 1; :-+B

755-6,-, .7: =;- ?0-6 :-);;-5*416/ <0- 8=58

 "-);;-5*4- 16 :->-:;- 7:,-:

 4-)6 )6, 16;8-+< )44 8):<; "-84)+- ?7:6 7: ,)5)/-, 8):<; ?1<0

6-? 8):<; ); :-9=1:-,

 =*:1+)<-  ,1)80:)/5 :7, )6,  ((% +=8 ?1<0 =*:184)<-

 :-);-  /:-);- 8)+3-< 1; 16+4=,-, 16 ;-:>1+- 31<

 - +-:<)16 <0- ,1)80:)/5 );;-5*4A *7<<75; 7=< 76 <0-  :7,

*)+3 7.. $-.476 1)80:)/5 );;-5*4A .): -67=/0 <7 )41/6 074-;

 7: 57,-4; ?1<0 $-.476 ,1)80:)/5; <-5  #)6<78:-6- ,1)B

80:)/5 1; 16;<)44-, ?1<0 <0- ;1,- 5):3-, ((" # <7?):,; <0-

8=58 +-6<-: *7,A 6;<)44 <0-  1)80:)/5 ?1<0 <0- ;1,-

5):3-, ((% # <7?):,; <0- .4=1, +)8

 "-+0-+3 <7:9=- ;-<<16/; ).<-: 8=58 0); *--6 :-;<):<-, )6, :=6 )

?014-

A6):  1; ) :-/1;<-:-, <:),-5):3 7. !-6?)4< 7:8  -74);<  1; ) :-/1;<-:-, <:),-5):3 7. ,>)6+-, 4);<75-: #A;<-5;

#)6<78:-6-  1; ) :-/1;<-:-, <:),-5):3 7. 76;)6<7 758)6A 41+-6;-, <7 ,>)6+-, 4);<75-: #A;<-5; !

PTFE

V +!/1 !/10 )%%. 1'%0% (1%+0 -, '!,$ (, !$$(1(-, 1- 1'% %/3(#% (10 &-/ &!01 /%.!(/ !,$ /%$2#1(-, -& $-4, 1(+%

TERIAL CODE

  *2+(,2+

  2,! 

  !/"-, 1%%*

-  -..%/

  !01 /-,

  

  %-*!01

!  !01%**-5  

  

  !/$ 1%%*

  !,1-./%,%

  1!(,*%00 1%%*

 

PD30X-XPAGE 4 OF 8

PARTS LIST / PD30X–X FLUID SECTION

SEAT OPTIONS PD30X-XXX-XXX

``21" L ``19"

``21'' L ``19''

-XXX

SEAT (4) [MTL]

GASKET

QTY [MTL]

-XXX

SEAT (4) [MTL]

GASKET

QTY [MTL]

-AXX 94104-A [SP] ------- --- --- -KXX 94621-K [K] Y328-350 (4) [T]

-GXX 94104-G [G] ------- --- --- -SGX 94113 [SS] Y325-350 (8) [B]

-HGX 94114 [SH] Y325-350 (8) [B] -SAX 94113 [SS] 94115 (8) [E]

-HAX 94114 [SH] 94115 (8) [E] -STX 94113 [SS] Y328-350 (8) [T]

-HTX 94114 [SH] Y328-350 (8) [T]

BALL OPTIONS

PD30X-XXX-XXX

DIAPHRAGM OPTIONS

PD30X-XXX-XXX

L ``22" (3.25" dia.)

L SERVICE KIT

L ``7" / ``8"

-XXX

BALL (4)

[MTL]

-XXX

-XX = (Ball)

-XX

= (Diaphragm)

DIAPHRAGM (2) [MTL]

-XAX 94103-A [SP] -XXA 637303-XA 94091-A [SP]

-XGX 94103-G [G] -XXG 637303-XG 94091-G [G]

-XTX 94103-T [T] -XXT 637303-XT 94090-T / 94110-A [T/SP]

CENTER SECTION PART OPTIONS PD30X-

PD30A- PD30S-

ITEM

DESCRIPTION (SIZE IN INCHES)

QTY PART NO. [MTL] PART NO. [MTL]

5 Backup Washer (2) 66167 [SS] 66167 [SS]

32 Leg (2) 94101-1 [C] 94101-2 [SS]

68 Air Cap (1) 94030-1 [A] 94031-1 [SS]

69 Air Cap (1) 94030-2 [A] 94031-2 [SS]

Ln175 ``O" Ring (3/32" x d1" o.d. / f1-1/16" o.d.) (2) Y325-117d [B] Y325-118f [B]

MANIFOLD THREAD / FLUID CAP MATERIAL OPTIONS PD30X-XXX-

PD30X-XAX- PD30X-XCX- PD30X-XHX- PD30X-XSX-

ITEM DESCRIPTION QTY PART NO. [MTL] PART NO. [MTL] PART NO. [MTL] PART NO. [MTL]

6 Diaphragm Screw (2) 94096 [A] 94094 [SS] 94690 [Ha] 94094 [SS]

15 Fluid Cap (2) 94024 [A] 94106 [CI] 94693 [Ha] 94107 [SS]

60 Outlet Manifold (1) 94118-[u] [A] 94105-[u] [CI] 94692-[u] [Ha] 94116-[u] [SS]

61 Inlet Manifold (1) 94218-[u] [A] 94305-[u] [CI] 94691-[u] [Ha] 94216-[u] [SS]

u -/  +-$%*0  20%  -/  +-$%*0  20% 

EXTERNAL HARDWARE OPTION PD30X-XXX-

PD30X-XXP- PD30X-XXS-

ITEM DESCRIPTION (SIZE IN INCHES) QTY PART NO. [MTL] PART NO. [MTL]

26 Screw (M12 x 1.75 - 6g x 45 mm) (28) 94412-1 [C] 94412-2 [SS]

COMMON PARTS

ITEM DESCRIPTION (Size in Inches) QTY PART NO. [MTL] ITEM DESCRIPTION (Size In Inches) QTY PART NO. [MTL]

1 Rod (1) 94093 [C] 131 Screw (M10 x 1.5 - 6g x 120 mm) (4) 94531 [C]

43 Ground Lug (1) 93004 [Co] Ln144 ``U" Cup (3/16" x 1-3/8" o.d.) (2) Y186-51 [B]

Ln70 Gasket (2) 94100 [B] n180 Gasket (.406" i.d. x .031" thick) (4) 94098 [Co]

FLUID

SECTION SER

VICE KITS (637303–XX)

L KITS INCLUDE: BALLS (See Ball Option, refer to -XX in chart below), DIAPHRAGMS (See Diaphragm Option, refer to -XX in

chart below), and items; 19, 70, 144, 175, (listed below) plus (174) and 94276 Lubriplate FML-2 grease (page 6).

PTF E

26 ,G

FOR THE

AIR MOTOR SECTION

SEEPAGES6&7

. TORQUE REQUIREMENTS ,

NOTE: DO NOT OVERTIGHTEN FASTENERS

ALL FASTENERS ARE METRIC

(6) Diaphragm Screw 60 - 70 ft lbs (81.4 - 94.9 Nm)

(26) Fluid Caps / Manifold Screw 60 - 70 ft lbs (81.4 - 94.9 Nm),

g Do not exceed 90 ft lbs (122 Nm) on (5) stud and apply Loctite

271 to threads.

G Apply anti-seize compound to threads when using

SS fasteners and stainless steel wet ends.

LUBRICATION

/ SEALANTS

COLOR CODE

DIAPHRAGM BALL SEAT

MATERIAL COLOR

   

   

   

   



  

SANTOPRENE

144 k

19zk

180

175 k

70 k

FIGURE 1

6 ,

VIEW OF TWO PIECE DIAPHRAGM

26 ,G

Z -*%)&,!  %+  .$%,! "(( #* ! )!,*(&!-' #*!+!



k Apply Lubriplate FML-2 Grease to all

``O" rings, ``U" Cups & mating parts.

= USED WITH -HXX, KXX & -SXX ONLY

z USED WITH -HXX & -SXX ONLY

x Apply Loctite 242 to threads at assembly.

131 x

19z=k

PAGE 5 OF 8PD30X-X

PARTS LIST / PD30X–X FLUID SECTION

PTFE

V ++$8,=? ",=?> 00; ?30>0 4?08> :9 3,9/ 49 ,//4?4:9 ?: ?30 $0=A4.0 4?> 1:= 1,>? =0;,4= ,9/ =0/@.?4:9 :1 /:B9 ?480

PD30X-XPAGE 6 OF 8

PARTS LIST / PD30X–X AIR SECTION

n Indicates parts included in 637302 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.

AIR MOTOR PARTS

ITEM DESCRIPTION (Size in Inches) QTY PART NO. [MTL] ITEM DESCRIPTION (Size In Inches) QTY PART NO. [MTL]

101 Center Body (PD30A- ) (1) 94028 [A]

Center Body (PD30S- ) (1) 94109 [SS]

103 Bushing (1) 94092 [D]

107 Inlet Plug (1) 94034 [C]

109 Piston (1) 92011 [D]

n 110 ``U" Cup (1-3/8" o.d.) (Also Item #144) (1) Y186-51 [B]

111 Spool (PD30A- ) (1) 92005 [A]

Spool (PD30S- ) (1) 93047 [C]

112 Washer (1.556" o.d.) (5) 92877 [Z]

n 113 ``O" Ring (small) (1/8" x 1-1/4" o.d.) (5) Y325-214 [B]

n 114 ``O" Ring (large) (3/32" x 1-9/16" o.d.) (7) Y325-126 [B]

V 115 Spacer (4) 92876 [Z]

116 Spacer (1) 94027 [A]

118 Actuator Pin (.250" x 2.276") (2) 94083 [SS]

121 Sleeve (2) 94084 [D]

n 132 Gasket (Valve Body) (1) 94099 [B]

133 Lockwasher (1/4") (PD30A- ) (3) Y117-416-C [C]

Lockwasher (1/4") (PD30S- ) (3) Y14-416-T [SS]

134 Screw (M6 x 1.0 x 16 mm) (PD30A- ) (4) 96721030 [C]

Screw (M6 x 1.0 x 16 mm) (PD30S- ) (4) 96720081 [SS]

135 Valve Block (PD30A- ) (1) 94032 [A]

Valve Block (PD30S- ) (1) 94318 [SS]

136 Piston Plug (1) 94033 [D]

n 146 ``O" Ring z (3/32" x 1-1/16" o.d.) (1) Y325-118 [B]

n 147 ``O" Ring z (1/8" x 1/2" o.d.) Also #174 (2) Y325-202 [B]

n 166 Track Gasket D (1) 94026 [B]

n 167 Pilot Piston (includes 168 and 169) (1) 67164 [D]

168 ``O" Ring (3/32" x 5/8" o.d.) (2) 94433 [U]

169 ``U" Cup (1/8" x 7/8" o.d.) (1) Y240-9 [B]

170 Piston Sleeve (1) 94081 [Br]

n 171 ``O" Ring (3/32" x 1-1/8" o.d.) (1) Y325-119 [B]

n 172 ``O" Ring (1/16" x 1-1/8" o.d.) (1) Y325-22 [B]

n 173 ``O" Ring (1/16" x 1-3/8" o.d.) (2) Y325-26 [B]

Ln174 ``O" Ring (1/8" x 1/2" o.d.) (2) Y325-202 [B]

n 176 Diaphragm (Check Valve) (2) 94102 [U]

n 177 Retaining Ring (1.804" dia.) (1) Y147-16-C [C]

181 Roll Pin z (.156" o.d. x 3/4" long) (4) Y178-56-S [SS]

LEn Lubriplate FML-2 Grease (1) 94276

Lubriplate Grease Packets (10) 637308

z Used on Stainless Steel models (PD30S- ) only.

D Used on Aluminum models (PD30A- ) only.

AIR MOT

OR SECTION SER

VICE

Service is divided into two parts - 1.Pilot Valve, 2.Major Valve.

GENERALREASSEMBLY NOTES:

S 4= :?:= $0.?4:9 $0=A4.0 4> .:9?49@0/ 1=:8 7@4/ $0.?4:9 =0;,4=

S 9>;0.? ,9/ =0;7,.0 :7/ ;,=?> B4?3 90B ;,=?> ,> 90.0>>,=D ::6 1:=

/00; >.=,?.30> :9 80?,774. >@=1,.0> ,9/ 94.6> := .@?> 49 ++! =492>

S %,60 ;=0.,@?4:9> ?: ;=0A09? .@??492 ++! =492> @;:9 49>?,77,?4:9

S @-=4.,?0 ++! =492> B4?3 @-=4;7,?0  =0,>0

S : 9:? :A0=?423?09 1,>?090=> =010= ?: ?:=<@0 >;0.414.,?4:9 -7:.6 :9 A40B

S #0?:=<@0 1,>?090=> 1:77:B492 =0>?,=?

S $#' %!!$  %: ,4/ 49 ?30 49>?,77,?4:9 :1  ++! =492> :9?:

?30  ;47:? ;4>?:9 @>0 %::7  % ,A,47,-70 1=:8 =:

PILOT

VE DISASSEMBL

  7423? ?,; :9  >3:@7/ 0C;:>0 ?30 :;;:>4?0  >700A0 

;47:? ;4>?:9 ,9/ :?30= ;,=?>

 #08:A0  >700A0 49>;0.? 4990= -:=0 :1 >700A0 1:= /,8,20

PILOT

VE REASSEMBL

 70,9 ,9/ 7@-=4.,?0 ;,=?> 9:? -0492 =0;7,.0/ 1=:8 >0=A4.0 64?

 9>?,77 90B   ++! =492> =0;7,.0  >700A0

 9>?,77 90B  ++! =492>  >0,7  :?0 ?30 74; /4=0.?4:9 @-=4F

.,?0 ,9/ =0;7,.0 

 #0,>>08-70 =08,49492 ;,=?> =0;7,.0  ,9/  ++! =492>

%# !

)*  7@849@8 )*  ,>? =:9 )$$*  $?,4970>> $?007

)*  @9, ++  )*  .0?,7 )&*  ":7D@=0?3,90

)=*  =,>> )$"*  $,9?:;=090 )(*  (49.

)*  ,=-:9 $?007

MAJOR

VE DISASSEMBL

 #08:A0  A,7A0 -7:.6 0C;:>492 2,>60?>   ,9/ 

.30.6>

 #08:A0  >9,; =492 ,9/  4970? ;7@2

 !9 ?30 >4/0 :;;:>4?0 ?30 ,4= 4970? ;@>3 :9 ?30 4990= /4,80?0= 

>;::7 %34> B477 1:=.0 ?30  ;4>?:9 ;7@2 ,9/  ;4>?:9 :@?

:9?49@0 ;@>3492 ?30  >;::7 ,9/ =08:A0 30.6 1:= >.=,?.30>

:= 2:@20>

 #08:A0 ?30 ,5:= ',7A0 ;,=?> 

MAJOR

VE REASSEMBL

 #0;7,.0  B,>30=  ++! =492  ++! =492 :9?: 

>;,.0= ,9/ 49>0=? 0?. :9?49@0 ?34> =:@?490 ?: -@47/ ?30 8,5:= A,7A0

>?,.6

NOTE: Be careful to orient spacer legs away from blocking interĆ

nal ports.

 #0;7,.0  >;::7 :9  ;7@2  >0,7 :9  ;4>?:9 ,9/

=0;7,.0   ;7@2 ,9/  >9,; =492



ORQUE REQUIREMENTS



NOTE: DO NOT OVERTIGHTEN FASTENERS

ALL FASTENERS ARE METRIC

Torque (134) Screw to 40 - 50 in. lbs (4.5 - 5.6 Nm)

MAJOR VALVE CROSS SECTION DETAIL

109 110

112

114

113

115 111

116

FIGURE 3

LUBRICA

TION / SEALANTS

 Apply Lubriplate FML-2 Grease to ``O" rings, ``U" Cups

& mating parts.

147 

146 

MAJOR

ALVE

PILOT VALVE

PART GROUP

118

111

169 

121

109

133

See cross section

detail figure 3 above.

IMPORTANT

BE CERTAIN TO ORIENT (115) SPACER LEGS

AWAY FROM BLOCKING INTERNAL PORTS

WHEN REASSEMBLING AIR SECTION.

174 

121

173 

118

168 

171 

170

172 

173 

166  

167

136

110 

177

114 

132 

176

174 

103

181 (PD30S- only)

135

134

107

112

113 

114 

115

116

 Substitute these

``O" rings for ``166''

on models PD30S.

FIGURE 2

101

114 

113 

Optional 94117 Muffler

 #%  ) %) &! & )   &$%' + * " (& ' # #*"

 ) &! (!$ # & '!& " (

  

  

PAGE 7 OF 8PD30X-X

PARTS LIST / PD30X–X AIR SECTION

!&&!  

TROUBLE SHOOTING

!64+9*8 +07*/(6.,+ -642 ,</(978 4981,8

  #% $%! %($'(%

  ''"&& # $%! "('

06 )9))1,7 03 564+9*8 +07*/(6.,

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