Craftsman 139.53916D Owner's manual

Owner's Manual/Manualdel propietario

CRRFTSMFIN°[

1/2 HP

31_MHz GARAGEDOOROPENER

ABRIDORDEPUERTADECOCHERADE

ForResidentialUseOnly/S61opara usoresidencial

Model/Modelo• 139.53916D

31_MHz

m

z

m

'13

:Z=,

Z_

0

Readandfollowall safetyrulesand

operatinginstructionsbeforefirstuseofthis

product.

Fastenthe manualnearthegaragedoorafter

installation.

Periodic checksof the openerare requiredto

ensuresafeoperation.

Leery seguirtodaslas reglasde seguridady

lasinstruccionesde operaci6n antesde usar

este productoporprimeravez.

Guardarestemanualcercade la puerta de la

cochera.

Se debenrealizarrevisionesperi6dicas del

abridorde puertas para asegurarsu

operaci6n segura.

c_us

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

www.sears.corn/craftsman

TABLE OF CONTENTS

Introduction 2-7

Safetysymbol and signal word review ..........................................2

Preparing your garagedoor...........................................................3

Tools needed.................................................................................3

Planning .....................................................................................4-5

Carton inventory ............................................................................6

Hardware inventory........................................................................7

Assembly 8-11

Assemblethe rail and install the trolley .........................................8

Fastenthe rail to the motor unit and

Install the idler pulley.....................................................................9

Install the belt and attachthe belt cap retainer............................10

Setthe tension.............................................................................11

Installation 11-26

Installation safetyinstructions .....................................................11

Determinethe headerbracket location ........................................12

Install the headerbracket.............................................................13

Attach the rail to the headerbracket............................................14

Position the opener......................................................................15

Hangthe opener ..........................................................................16

Install the door control ................................................................17

Install the lights ...........................................................................18

Attach the emergencyreleaserope and handle...........................18

Electrical requirements................................................................19

Install The Protector System®.................................................20-22

Fastenthe door bracket..........................................................23-24

Connectthe door arm to thetrolley ........................................25-26

Adjustment 27-29

Adjust thetravel limits .................................................................27

Adjust theforce ...........................................................................28

Testthe safety reversalsystem....................................................29

TestThe Protector System®.......................................................29

Operation 30-34

Operationsafety instructions .......................................................30

Using your garagedoor opener...................................................30

Using the wall-mounted Door Control.........................................31

To open the door manually..........................................................31

Careofyour garagedoor opener.................................................32

Having a problem?.......................................................................33

Diagnostic chart.......................................................................... 34

Programming 35-36

To add or reprograma hand-held remote control .......................35

To eraseall codes........................................................................35

3-Function Remotes.....................................................................35

To add, reprogram or change

a KeylessEntry PIN.............................................................. 36

Repair Parts 37-38

Rail assembly parts .....................................................................37

Installation parts..........................................................................37

Motor unit assembly parts...........................................................38

Accessories 39

Warranty

RepairParts& Service

39

Back Cover

INTRODUCTION

SafetySymboland SignalWordReview

This garage door openerhas beendesignedand tested to offer safe serviceprovided it is installed, operated,maintained and tested in

strict accordancewith the instructions and warnings contained in this manual.

Mechanical

Electrical

Whenyou seethese SafetySymbols and Signal Words on the

following pages,they will alertyou to the possibility of serious

injury or deathif you do not comply with the warnings that

accompanythem. Thehazardmay come from something

mechanicalor from electric shock. Readthe warnings carefully.

Whenyou seethis Signal Word on the following pages, it will

alertyou to the possibility of damageto your garagedoor and/or

the garagedoor opener if you do not comply with the cautionary

statements that accompanyit. Readthem carefully.

Preparingyourgaragedoor

Beforeyou begin:

• Disablelocks.

• Removeany ropes connectedto garage door.

• Completethe following test to makesure your garagedoor is

balancedand is not sticking or binding:

1. Lift the door about halfwayas shown. Releasethe door. If

balanced,it should stay in place, supported entirely by its

springs.

2. Raiseand lower the door to seeif there is anybinding or

sticking.

If your door binds, sticks, or is out of balance,call a trained door

systems technician.

SectionalDoor

To prevent possible SERIOUSINJURYor DEATH:

• ALWAYScall atrained door systems technician if garage

door binds, sticks or is out of balance.An unbalanced

garagedoor may not reversewhen required.

• NEVERtry to loosen, move or adjust garagedoor, door

springs, cables,pulleys, brackets or their hardware,ALL of

which are under EXTREMEtension.

• DisableALL locks and removeALL ropes connectedto

garagedoor BEFOREinstalling and operating garagedoor

opener to avoidentanglement.

To prevent damageto garage door and opener:

• ALWAYSdisable locks BEFOREinstalling and operatingthe

opener.

• ONLYoperate garagedoor opener at 120 V, 60 Hzto avoid

malfunction and damage.

One-Piece Door

Tools needed

During assembly, installation and adjustment of the opener,

instructions will call for handtools as illustrated below.

Stepladder

Level (optional)

Pencil

Tape Measure

Dr_ Wire Cutters

Drill 3/16", 5/16"

_[_} and 5/32"

1/2", 5/8", 7/16", 9/16" Pliers

and 1/4"

Hack Saw

Claw Hammer

Screwdriver

Adjustable End Wrench

P_nnmg

Identify the type and height of your garagedoor. Surveyyour

garageareato see if any of the conditions below apply to your

installation. Additional materials may be required.You may find it

helpful to referback to this pageand the accompanying

illustrations asyou proceedwith the installation of your opener.

Dependingon your requirements,there are several installation

steps which may call for materialsor hardware not included in

the carton.

• Installation Step 1 - Lookat the wall or ceiling abovethe

garagedoor. Theheader bracketmust besecurelyfastenedto

structural supports.

• Installation Step 5 - Doyou havea finished ceiling inyour

garage? If so, a support bracket and additionalfastening

hardware may be required.

• Installation Step 10 - Dependingupon garageconstruction,

extension brackets or wood blocks may be neededto install

sensors.

• Installation Step 10 - Alternate floor mounting of the safety

reversingsensor will require hardwarenot provided.

• Doyou havean access door in addition to the garagedoor? If

not, Model 53702 EmergencyKeyReleaseis required.See

Accessoriespage.

Lookat the garage door where it meetsthe floor. Any gap

betweenthe floor and the bottom of the door must not exceed

1/4" (6 mm). Otherwise,the safety reversal system may not

work properly. SeeAdjustment Step 3. Floor or door should be

repaired.

SECTIONALDOORINSTALLATIONS

• Doyou havea steel, aluminum, fiberglass or glass panel door?

If so, horizontal and vertical reinforcement is required

(Installation Step 11).

• Theopener should be installed abovethe center of the door.

If there is atorsion spring or center bearing platein the way

of the headerbracket, it may be installed within 4 feet (1.22 m)

to the left or right of the door center. See Installation

Steps 1 and 11.

• If your door is morethan 7feet (2.13 m) high, see rail

extension kits listed on Accessoriespage.

SECTIONALDOORINSTALLATION

Horizontal and vertical reinforcement

is needed for lightweight garage doors

(fiberglass, steel, aluminum, door with

glass panels, etc.). See page 23 for details.

Header Wall

Rail

Extension Spring

OR

FINISHED CEILING

Support bracket &

fastening hardware

is required.

See page 16.

,tor unit

Wall-

mounted [

Door Access Door

Control

0

Safety Reversing Sensor

Gap between floor

and bottom of door

must not exceed 1/4" (6 mm).

Safety

Reversing

Sensor

CLOSED POSITION

Header

Bracket Trolley

/ Stop Bolt Trolley

_ Garage ...... .....

F///,_ Door 'q/ --I Belt

_////4 Spring J?/", I

__ _/StrXa?ht L Emergency Release

_j Arm i_ Rope&Handle

I _ _ Curved

Header US _ Door

Wall I_\/I \ Arm

Garage HI £oo

Dooi-1-lJ

Planning(Continued)

ONE-PIECEDOORINSTALLATIONS

• Generally,a one-piecedoor does not require reinforcement.

If your door is lightweight, refer to the information relating to

sectional doors in Installation Step 11.

• Dependingon your door's construction, you may need

additional mounting hardwarefor the door bracket (Step 11).

Without a properly working safety reversal system, persons

(particularly small children) could be SERIOUSLYINJUREDor

KILLEDby a closing garagedoor.

• Thegap betweenthe bottom of the garage door and the

floor MUST NOTexceed1/4" (6 mm). Otherwise,the safety

reversalsystem may not work properly.

• Thefloor or the garage door MUSTbe repairedto eliminate

the gap.

ONE-PIECEDOORWITHOUTTRACK

FINISHED CEILING

Support bra(

& fastening

hardware is required.

See page 16.

Safety Reversing Sensor

Header Wall

Rail

J

Access

Door

Safety Reversing

Gap between floor Sensor

Wall-mounted

Door Control

and bottom of door must not exceed 1/4" (6 ram).

ONE-PIECEDOORWITH TRACK

Jl_ Gap between floor Sensor

_-_v .-\ and bottom of door

Safety

must not exceed 1/4" (6 ram).

Reversing Sensor

Motor Unit

CLOSED POSITION

Trolley Stop Bolt

I Belt Trolley

_ _ ,_ L I

•tSracKet _ y J Emergency

I- Release

i_ irght ilm_red _ ROpe & Handle

Garage

_ Door

CLOSED POSITION

Trolley Stop Bolt Belt Trolley

Door

Bracket

Garage

Door

Rail

Straight Release

Door Rope &

Arm Handle

CartonInventory

Your garagedoor opener is packagedin one carton which

contains the motor unit and all parts illustrated below.

Accessorieswill depend on the model purchased.If anything is

missing, carefully check the packing material. Parts may be stuck

in the foam. Hardwarefor assemblyand installation is shown on

the next page.Savethe carton and packing material until

installation and adjustment is complete.

Motion Detecting Control Console

Garage Door Monitor

SECURITY÷ ®

3-Function Remote Control (2)

Belt Cap Retainer

SECURITY+ ® Compact

3-Function Remote Control (1)

Trolley

SECURITY÷ ®

Keyless Entry

Motor Unit with 2 Light Lenses

Idler Pulley

Header Bracket

Rail

Center/Back

Sections

Belt

Door Bracket

Curved Door

Arm Section

Hanging Brackets

Safety Sensor

Bracket (2)

The Protector System _

(2) Safety Reversing Sensors

(1 Sending Eye and 1 Receiving Eye)

with 2-Conductor White & White/Black

Bell Wire attached

2-Conductor Bell Wire

White & White/Red

Safety Labels

and

Literature

Straight Door

Arm Section

HardwareInventory

Separateall hardwareand group as shown below for the assembly and installation procedures.

Spring/Trolley Nut (1)

ASSEMBLYHARDWARE

@

Lock Nut

1/4"-20 (2)

Ob

Lock Washer

3/8" (1)

Nut

3/8" (1)

Bolt 1/4"-20xl-3/4" (2)

Trolley Threaded Shaft (1)

Master

Link (2)

Idler Bolt (1)

INSTALLATIONHARDWARE

Carriage Bolt

1/4"-20xl/2" (2)

Wing Nut

1/4"-20 (2)

1111111111_

Lag Screw

5/16"-gxl-5/8" (2)

_]IIIIIIIIIIIILI _

Lag Screw

5/16"-18xl-7/8" (2)

Carriage Bolt

5/16"- 18x2-1/2" (2)

O

Ring

Fastener (3)

_,1111111111D

Hex Bolt

5/16"-18x7/8" (4)

_ IIl'l'l'lllllMIMl'illllll_

Screw

6ABx1-1/4" (2)

Nut 5/16"-18 (6)

Lock Washer 5/16" (7)

Insulated

Staples (30)

111111111111111111111

Screw 6-32xl" (2)

Drywall Anchors (2)

Clevis Pin Clevis Pin

5/16"x1-1/2" (1) 5/16"x1" (1)

Spacer(2)

oH

Clevis Pin

5/16"x1-1/4" (1)

Rope

ASSEMBLY STEP 1

Assemblethe Raft & Install the Trolley

To avoidinstallationdifficulties,do notrunthe garagedoor

openeruntil instructedto do so.

To prevent INJURYfrom pinching, keephandsand fingers

away from the joints while assembling the rail.

Thefront rail has a cut out "window" at the door end (see

illustration). Theholeabovethis windowis larger on thetop of

the rail than on the bottom. A sma//er ho/e3-1/2" (8.9 cm) away

is close to the rail edge.Rotatethe back rail so it hasa similar

hole close to the oppositeedge,about 4-3/4" (12 cm) from the

far end.

1. Removethe straight door arm and hanging bracketpackaged

inside the front rail and set asidefor Installation Step5 and 12.

NOTE:Toprevent INJURY while unpacking the rail carefully

remove thestraight door arm stored within the rail section.

2. Align the rail sections on a flat surface asshown and slide the

taperedends into the larger ones. Tabs along the side will lock

into place.

3. Placethe motor unit on packing material to protect the cover,

and rest the back end of the rail on top. Forconvenience,put a

support under the front end of the rail.

4. As a temporary stop, insert a screwdriver into the hole

10"(25 cm) from the front end of the rail, as shown.

5. Checkto besure there are 4 plastic wear pads insidethe inner

trolley. If they becameloose during shipping, checkall packing

material. Snapthem back into position asshown.

6. Slide the trolley assembly along the rail from the back end to

the screwdriver.

Trolley

End

3ered

End

Back Rails

(TO MOTOR UNIT)

End

Screwdriver

Tabs

Window

Cut-Out

Front Rail I

Idler (TO DOOR)

Hole

End

Inner Trolley 0__

_ Wear Pads

ASSEMBLY STEP 2

Fastenthe Rail to the MotorUnit

• Inserta 1/4"-20xl-3/4 bolt into the cover protection bolt hole

on the back end of the rail as shown. Tighten securelywith a

1/4"-20 lock nut. DoNOToverfighten.

• Removethe two bolts from the top of the motor unit.

• Placethe "U" bracket,flat side down, on the motor unit and

align the bracketholes with the bolt holes. Fastenwith the

previously removed bolts.

• Align the rail assemblywith the top of the motor unit. Slide the

rail end onto the "U" bracket, all the way to thestops that

protrude on the top and sides of the bracket.

To avoid SERIOUSdamageto garagedoor opener, use ONLY

those bolts/fasteners mounted in the top of the opener.

"U" Bracket

Bolt

I

Cover

Protection

Bolt Hole X

Bolts

I

Motor Unit

Sprocket

HARDWARESHOWNACTUALSIZE

Lock Nut

Bolt 1/4"-20xl-3/4" 1/4"-20

t

SLIDE RAIL TO STOPS

ON TOP AND SIDES

_ OF BRACKET

I

Lock Nut

ASSEMBLY STEP 3

Install theIdler Pulley

• Laythe belt besidethe rail, as shown. Graspthe end with the

hookedtrolley connector and pass approximately 12" (30 cm)

of beltthrough the window. Keepthe ribbed side toward the

rail, and allow it to hang until Assembly Step 5.

• Removethe tapefrom the idler pulley. The inside center should

be pre-greased.If dry, regreaseto ensure properoperation.

• Placethe idler pulley into the window as shown.

• Insertthe idler bolt from the top through the railand pulley.

Tighten with a 3/8" lock washer and nut underneaththe rail

until the lock washer is compressed.

• Rotatethe pulley to be sure it spinsfreely.

• Inserta 1/4"-20xl-3/4 bolt into the trolley stop hole in the front

of the rail as shown. Tighten securelywith a 1/4"-20 lock nut.

Grease

.____ __lnside

Pulley

_ Idler Pulley

Lock Washer

3/8"

I_)- Nut 3/8"

Trolley

Connector

Bolt

r _. Lock

Pulley , Nut

Idler Bolt

HARDWARESHOWNACTUALSIZE

Bolt 1/4"-20xl-3/4" Lock Nut 1/4"-20 Nut 3/8" Lock Washer 3/8"

ASSEMBLY STEP 4

Insta// the Be/t and Attach the Be/t Cap Retainer

1. Pull the belt around the idler pulley and toward the trolley.

Theribbed side must contact thepufley.

2. Hookthe trolley connector into the retaining slot on the trolley

as shown.

3. With the trolley against the screwdriver, dispensethe

remainderof the belt along the rail length toward the motor

unit and around the sprocket. Thesprocket teeth must engage

the belt.

4. Checkto makesure the belt is not twisted andthe FLATside

of the trolley threadedshaft is facing the rail. Connectthe

trolley threaded shaft with the masterlink, as illustrated:

• Pushpins of master link bar through holes in end of belt

and trolley threaded shaft.

• Pushmaster link capover pins and past pin notches.

• Slide clip-on spring over cap and onto pin notches until

both pins are securely locked in place.

5. Insert thetrolley threadedshaft through the hole in the trolley.

Besure the belt is not twistedand theFLAT side of thetrolley

threadedshaft facesthe rail.

6. Holdthe belt atthe trolley shaft asyou thread the spring nut

by hand onto the shaft until finger tight against the trolley.

Donot useany tools.

7. Removethe screwdriver.

8. Position the beltcap retaineroverthe motor unit sprocket as

shown and fasten to the mounting platewith 8x3/8" hex

screws provided.

To avoid possible SERIOUSINJURYto fingers from moving

garagedoor opener:

• ALWAYSkeephand clearof sprocket while operating

opener.

• Securely attachsprocket cover BEFOREoperating.

HARDWARESHOWNACTUALSIZE

Hex Screw 8x3/8"

Spring/Trolley Nut

Idler Pulley

Plate

10

ASSEMBLY STEP 5

Set the Tension

• Inserta screwdriver tip into one of the nut ring slots and brace

it firmly against the trolley.

• Placea 7/16" open end wrench on the squareend. Rotatethe

nut about 1/4 turn until the spring releasesand snaps the nut

ring against the trolley.

This sets the spring to optimum belt tension.

Youhave nowfinishedassemblingyourgaragedoor opener.

Please read thefo//owingwarningsbeforeproceedingto the

insta//ationsection.

Square

End Nut Rinc

(2.5 cm)

Trolley

Nut Rinc

INSTALLATION

IMPORTANTINSTALLATIONINSTRUCTION

ToreducetheriskofSEVEREINJURYorDEATH:

1. READAND FOLLOWALL INSTALLATIONWARNINGSAND

INSTRUCTIONS.

2. Install garagedoor opener ONLYon properly balancedand

lubricated garagedoor. An improperly balanceddoor may not

reversewhen required and could result in SEVEREINJURYor

DEATH.

3. ALL repairsto cables,spring assembliesand other hardware

MUST be madeby a trained door systems technician BEFORE

installing opener.

4. DisableALL locks and removeALL ropesconnectedto

garagedoor BEFOREinstalling opener to avoid entanglement.

5. Install garagedoor opener 7 feet (2.13 m) or more above

floor.

6. Mount emergencyreleasehandle 6 feet (1.83 m) abovefloor.

7. NEVERconnect garagedoor opener to power source until

instructed to doso.

8. NEVERwearwatches, rings or loose clothing while

installing or servicing opener.They could be caught in

garage door or opener mechanisms.

9. Install wall-mounted garagedoor control:

• within sight of the garage door.

• out of reachof children at minimum height of

5 feet (1.5 m).

• awayfrom ALL moving parts of the door.

10. Placeentrapment warning labelon wall nextto garagedoor

control.

11. Placemanual release/safetyreversetest label in plain view

on inside of garagedoor.

12. Uponcompletion of installation, test safety reversal system.

Door MUSTreverseon contact with a 1-1/2" (3.8 cm) high

object (or a 2x4 laid flat) on the floor.

11

INSTALLATION STEP 1

Determinethe HeaderBracketLocation

To prevent possible SERIOUSINJURYor DEATH:

• HeaderbracketMUST be RIGIDLYfastened to structural

support on headerwall or ceiling, otherwise garagedoor

might not reversewhen required. DONOTinstall header

bracket overdrywall.

• Concreteanchors MUSTbe usedif mounting headerbracket

or 2x4 into masonry.

• NEVERtry to loosen,move or adjust garagedoor, springs,

cables,pulleys, brackets, or their hardware,ALL of which

are under EXTREMEtension.

• ALWAYScall a trained door systems technician if garage

door binds, sticks, or is out of balance.An unbalanced

garagedoor might not reversewhen required.

Installation procedures vary according to garagedoor types.

Follow the instructions which applyto your door.

1. Closethe door and mark the insidevertical centerline of the

garagedoor.

2. Extendthe line onto the headerwall abovethe door.

Youcanfastenthe headerbracketwithin 4 feet (1.22 m) of

the left or rightof the doorcenter onlyif a torsionspringor

center bearingplate is in theway; or youcanattach itto the

ceiling (see page 13) whenclearanceis minimal. (It may be

mountedon thewall upsidedownif necessary,to gain

approximately1/2" (1 cm).)

If you needto install the headerbracket on a 2x4 (on wall or

ceiling), use lag screws (not provided) to securelyfasten the

2x4 to structural supports as shown hereand on page13.

3. Openyour door to the highest point of travel asshown. Draw

an intersecting horizontal line on the headerwall abovethe

high point:

• 2" (5 cm) abovethe high point for sectionaldoor and

one-piecedoor with track.

• 8" (20 cm) abovethe high point for one-piecedoor without

track.

This heightwill provide travel clearancefor the top edgeof the

door.

NOTE:If the total number of inches exceedsthe height

availablein your garage,use the maximum height possible, or

refer to page 13 for ceiling installation.

Header Wall

'_-_--2" (5 cm) Track

Highest Point

of Travel

--Door

Sectional door with curved track

Door

Hardware

Header Wall

:8" (20 cm)

Highest

Point

One-piece door without track:

jamb hardware

Unfinished

Ceiling _ OPTIONALBRACKETHEADERFORMOUNTCEILING

Vertical Centerline

of Garage Door

2x4

Structural

Supports

H

Y

Header Wall Track

I

Highest Point

_oHf Travel

T

One-piece door with horizontal track

Header Wall

: 8" (20cm)

Pivot

One-piece door without track:

pivot hardware

12

INSTALLATION STEP 2

Install theHeaderBracket

You can attachthe headerbracketeither to the wall abovethe

garagedoor, or to the ceiling. Follow the instructions which will

work bestfor your particular requirements. Donot install the

headerbracketoverdrywall. If installingintomasonry,use

concreteanchors(not provided).

WALLHEADERBRACKETINSTALLATION

• Centerthe bracket on the vertical centerline with the bottom

edge of the bracket on the horizontalline asshown (with the

arrow pointing toward the ceiling).

• Mark thevertical setof bracket holes. Drill 3/16" pilot holesand

fastenthe bracketsecurely to a structural support with the

hardware provided.

HARDWARESHOWNACTUALSIZE

Lag Screw

5/16"-9xl -5/8"

Header

- Wall

2x4

Structural

Support

f

1

Horizontal

Line

Highest Point of

Garage Door Travel

Wall Mount

Optional

Mounting Holes

Vertical

Centerline

Door

Lag Screws

5/16"x9x 1-5/8"

Spring

Garage

-- Door-

Vertical

Centerline

of Garage Door

CEILINGHEADERBRACKETINSTALLATION

• Extendthe vertical centerline onto the ceiling as shown.

• Centerthe bracket on the vertical mark, no more than

6" (15 cm) from the wall. Make sure the arrow is pointing away

from the wall. The bracketcan be mounted flush against the

ceiling when clearanceis minimal.

• Mark the side holes. Drill 3/16" pilot holes and fasten bracket

securelyto a structural support with the hardwareprovided.

Ceiling Mounting Holes

/

Header y

Bracket

6" (15 cm) Maximum

Door

Spring

//_ /_ _ -FinishedCeiling-

J _ Vertical Centerline

_ of Garage Door

-- Lag Screws

5/16"x9x1-5/8"

- Header Wall --

13

INSTALLATION STEP 3

AttachtheRail tothe HeaderBracket

NOTE:(Optional) With some existing installations, you may

re-use the old headerbracket with the two plastic spacers

included in thehardware bag.Placethe spacersinside thebracket

on eachside of the rail, asillustrated.

• Position the opener on the garagefloor below the header

bracket. Usepacking material asa protective base.

NOTE:If the door spring is in the wayyou'll need help. Have

someone hold the opener securely on a temporary support to

allow the rail to clear the spring.

• Position the rail bracket againstthe headerbracket.

• Align the bracket holesand join with a clevis pin 5/16"x1-1/2"

as shown.

• Inserta ring fastenerto secure.

0

\

Mounting

Hole

Existing

Header Bracket

Existing 0

Clevis Pin

Spacer Mountil

Hole

DPTION WITH

SOME EXISTING

INSTALLATIONS

__ Garage

Door

Opener Carton or

-- Temporary

Support

HARDWARESHOWNACTUALSIZE

Clevis Pin 5/16"x1-1/2"

0

Ring Fastener

14

INSTALLATION STEP 4

Positionthe Opener

Follow instructions which applyto your door type as illustrated.

SECTIONALDOORORONE-PIECEDOORWITH TRACK

A 2x4 laid flat is convenient for setting an ideal door-to-rail

distance.

• Removefoam packaging.

• Raisethe opener onto a stepladder.You will need help at this

point if the ladder is not tall enough.

• Openthe door all the way and placea 2x4 laid flat on the top

section beneaththe rail.

• If the top section or panel hits the trolley whenyou raise

the door, pull down on the trolley releasearm to disconnect

inner and outer sections. Slide the outer trolley toward the

motor unit. Thetrolley can remain disconnected until

Installation Step 12 is completed.

To prevent damageto garage door, rest garage door opener

rail on 2x4 placedon top section of door.

Rai, Fii

UDoor 2x4 is used to determine

tfheCOcrer_Ctg?ounting height

ENGAGED

ONE-PIECEDOORWITHOUTTRACK

A 2x4 on its side is convenientfor setting an ideal

door-to-rail distance.

• Removefoam packaging.

• Raisethe opener onto a stepladder.You will need help at this

point if the ladder is not tall enough.

• Openthe door all the way and placea 2x4 on its side on the

top section of the door beneaththe rail.

• Thetop of the door should be levelwith thetop of the motor

unit. Donot position the opener more than 4"(10 cm) above

this point.

H Header iii'

' ' kk _[T_acket ii!_

i tfhemCOrer_Ctg?ounting height

15

INSTALLATION STEP 5

Hangthe Opener

Threerepresentativeinstallations are shown. Yours may be

different. Hangingbrackets should be angled (Figure 1) to provide

rigid support. Onfinished ceilings (Figure2 and Figure3), attach

a sturdy metal bracket to structural supports before installing the

opener.This bracketand fastening hardwareare not provided.

1. Measurethe distancefrom eachside of the motor unit to the

structural support.

2. Cut both piecesof the hanging bracketto required lengths.

3. Drill 3/16" pilot holes inthe structural supports.

4. Attach one end of eachbracketto asupport with

5/16"-18xl -7/8" lag screws.

5. Fastenthe opener to the hanging brackets with

5/16"-18x7/8" hex bolts, lock washers and nuts.

6. Checkto make sure the rail is centered over the door (or in line

with the headerbracket if the bracket is not centeredabovethe

door).

7. Removethe 2x4. Operatethe door manually. If the door hits

the rail, raisethe header bracket.

NOTE:DONOT connectpower to opener at this time.

HARDWARESHOWNACTUALSIZE

Hex Bolt

5/16"-18x7/8"

Nut 5/16"-18 Lock Washer 5/16"

To avoid possible SERIOUSINJURYfrom afalling garagedoor

opener,fasten it SECURELYto structural supports of the

garage.Concreteanchors MUSTbe usedif installing ANY

brackets into masonry.

Figure1

Supports

Measure ',

Distance

Bolt 5/16"-18x7/8"

Lock

Nut 5/16"-18

Lag Screws

5/16"-18xl -7/8"

Figure2

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"- 18

FINISHED CEILING

(Not Provided)

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

Figure3

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"- 18

(Not Provided)

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

16

INSTALLATION STEP 6

Install theDoorControl

Locate door control within sight of door, at a minimum height of

5 feet (1.5 m) where small children cannot reach, awayfrom

moving parts of door and door hardware. If installing into drywall,

drill 5/32" holes andusethe anchors provided. Forpre-wired

installations (as in new home construction), it may be mounted to

a single gang box (Figure2).

1. Strip 7/16" (11 mm) of insulation from one end of bell wire and

connect to the two screwterminals on back of door control by

color: white wire to 2 and white/red wire to the 1.

2. Removecover by gently prying at slot in top of the cover

with a small flat headscrewdriver. Fastenwith 6ABx1-1/4"

self-tapping screws (drywall installation) or 6-32x1" machine

screws (into gangbox) as follows:

• Install bottom screw, allowing 1/8" (3 mm) to protrude above

wall surface.

• Position bottom of door control on screw headand slide

down to secure.Adjust screw for snug fit.

• Drill and install top screw with care to avoid cracking plastic

housing. Do not overtighten.

• Insert top tabs and snap on cover.

3. (Forstandardinstallationonly) Runbell wire up wall and

across ceiling to motor unit. Use insulated staplesto secure

wire in several places. Donot piercewire with a staple,

creating a short or open circuit.

4. Strip 7/16" (11 mm) of insulation from end of bell wire.

Connectbell wire to the quick-connect terminals asfollows:

white to white and white/red to red.

NOTE:Whenconnecting multiple door controls to the opener,

twist same color wires together. Insert wires into

quick-connect holes: white to white and red/white to red.

5. Position the antennawire as shown.

6. Usetacks or staplesto permanently attachentrapment warning

label to wall near door control, andmanual release/safety

reversetest label in a prominent location on inside of garage

door.

NOTE:DONOT connectpower and operateopenerat this time.

Thetrolley will travelto the furl open position but will not

return to the dose position until the sensor beam is

connectedand properly afigned.

To prevent possible SERIOUSINJURYor DEATHfrom

electrocution:

• Besure power is not connected BEFOREinstalling door

control.

• ConnectONLYto 24 VOLTlow voltage wires.

To prevent possible SERIOUSINJURYor DEATHfrom a closing

garagedoor:

• Install door control within sight of garage door, out of reach

of children ata minimum height of 5 feet (1.5 m) and away

from ALL moving parts of door.

• NEVERpermit children to operate or playwith door control

push buttons or remote control transmitters.

• Activatedoor ONLYwhen it can be seenclearly, is properly

adjusted and there are no obstructions to door travel.

• ALWAYSkeepgarage door in sight until completely closed.

NEVERpermit anyoneto cross pathof closing garage door.

HARDWARESHOWNACTUALSIZE

Control Panel (std installation) _r _

Insulated

Staples

Control Panel (pre-wired) Drywall Anchors

Figure1 Figure2

REMOVE & REPLACE COVER PRE-WIRED

INSTALLATION

TO Replace,

Insert Top

Tabs First / _

24 Volt

2-Conductor

Bell Wire in

Gang Box

Push Bar

2-Conductor

Bell Wire

Quick-Connect

Terminals

(BACK VIEW

Top

- Mounting

Hole

Terminal

Screws

3ottom

tdounting

dole

To release or insert wire,

push in tab with screwdriver

tip

Strip wire 7/16"

(11 mm)

I 7/16" (11 mm)l

Door Control

Connections

White Grey

Antenna

17

INSTALLATION STEP 7

Install theLights

• Pressthe releasetabs on both sides of lens. Gentlyrotate lens

back and downward until the lens hinge is in thefully open

position. Do not removethe lens.

• Install a 100 watt maximum light bulb in eachsocket. Light

bulb size should be A19, standard neckonly. The lights will

turn ONand remain lit for approximately 4-1/2 minutes when

power is connected.Thenthe lights will turn OFF.

• Reversethe procedure to close the lens.

• UseA19,standard neck garagedoor opener bulbs for

replacement.

NOTE:Useonly standard light bulbs. Theuseof short neck or

speciality light bulbs may overheatthe endpanel or light socket.

To prevent possible OVERHEATINGof the endpanelor light

socket:

• DONOTuseshort neck or specialty light bulbs.

• DONOTuse halogen bulbs. UseONLYincandescent.

To prevent damageto the opener:

• DONOTuse bulbs larger than 100W.

• ONLYuseA19 size bulbs.

Release Tab

/"",

100 Watt (Max) _ J

Standard Light Bulb

/

100 Watt (Max)

Standard

Light Bulb --

Lens

Hinge

INSTALLATION STEP 8

AttachtheEmergencyRelease Ropeand Handle

• Threadone end of the rope through the hole in the top of the

red handleso "NOTICE"readsright side up asshown. Secure

with an overhandknot at least 1" (2.5 cm) from the end of the

ropeto prevent slipping.

• Threadthe other end of the rope through the hole in the

releasearm of the outer trolley.

• Adjust rope lengthso the handle is 6 feet (1.83 m) abovethe

floor. Ensurethat the rope and handle clearthe tops of all

vehiclesto avoid entanglement.Securewith an overhand knot.

NOTE:If it is necessaryto cut the rope,heat sealthe cut end with

a match or lighter to prevent unraveling.

To prevent possible SERIOUSINJURYor DEATHfrom a falling

garagedoor:

• If possible,use emergency releasehandleto disengage

trolley ONLYwhen garage door is CLOSED.Weakor broken

springs or unbalanceddoor could result in an open door

falling rapidly and/or unexpectedly.

• NEVERuseemergency releasehandle unless garage

doorway is clear of persons and obstructions.

• NEVERusehandle to pull door open or closed. If rope knot

becomes untied, you could fall.

Trolley

I

Emergency _ _. Overhand

Release Handle _Knot

18

INSTALLATION STEP 9

E/ectrica/ Requirements

To avoidinstallationdifficulties,do notrunthe openerat this

time.

To reducethe risk of electric shock, your garagedoor opener has

a grounding type plug with a third grounding pin. This plug will

only fit into a grounding type outlet. Ifthe plug doesn't fit into the

outlet you have, contact a qualified electricianto install the proper

outlet.

RIGH_

To prevent possible SERIOUSINJURYor DEATHfrom

electrocution or fire:

• Besure power is not connectedto the opener,and

disconnect powerto circuit BEFOREremoving cover to

establish permanentwiring connection.

• Garagedoor installation and wiring MUSTbe in compliance

with ALL local electrical and building codes.

• NEVERusean extension cord, 2-wire adapteror changeplug

in ANYway to makeit fit outlet. Besure the opener is

grounded.

PERMANENT WIRING

CONNECTION

If permanent wiringis requiredbyyourlocal code,refer to the

followingprocedure.

To make a permanent connection through the 7/8" hole in the top

of the motor unit:

• Removethe motor unit cover screws and set the cover aside.

• Removethe attached3-prong cord.

• Connectthe black (line) wire to the screw on the brass

terminal; the white (neutral) wire to the screw on the silver

terminal; and the ground wire to the greenground screw.

The openermustbe grounded.

• Reinstallthe cover.

To avoidinstallationdifficulties,do notrunthe openerat this

time.

Ground Tab

Green

Ground Screw

Ground Wire

White Wire Wire

19

INSTALLATION STEP 10

Install TheProtectorSystem®

Thesafety reversingsensormustbeconnectedand aligned

correctlybeforethe garagedooropenerwill movein the down

direction.

IMPORTANTINFORMATIONABOUTTHESAFETYREVERSING

SENSOR

When properly connectedand aligned, the sensor will detect an

obstacle in the pathof its electronic beam. Thesending eye

(with an amber indicator light) transmits an invisible light beam

to the receiving eye(with a green indicator light). If an

obstruction breaksthe light beamwhile the door is closing, the

door will stop and reverseto full open position, and the opener

lights will flash 10 times.

Theunits must be installed inside the garageso that the sending

and receivingeyes face eachother across the door, no morethan

6" (15 cm) abovethefloor. Either can be installed on the left or

right of the door as long as the sun nevershines directly into the

receiving eye lens.

Themounting brackets are designedto clip onto thetrack of

sectional garagedoors without additional hardware.

Be sure power is not connectedto the garagedoor opener

BEFOREinstalling the safety reversing sensor.

To prevent SERIOUSINJURYor DEATHfrom a closing garage

door:

• Correctly connect and align the safety reversingsensor. This

required safety deviceMUST NOTbe disabled.

• Install the safety reversing sensor so beamis NOHIGHER

than 6"(15 cm) above garagefloor.

If it is necessaryto mount the units on the wall, the brackets

must be securelyfastenedto a solid surface such asthe wall

framing. Extensionbrackets (seeaccessories) areavailableif

needed.If installing in masonry construction, add a pieceof wood

at eachlocation to avoid drilling extra holesin masonry if

repositioning is necessary.

Theinvisible light beam path must be unobstructed. No part of

the garagedoor (or door tracks, springs, hinges, rollers or other

hardware) may interrupt the beamwhile the door is closing.

Facingthe door from insidethegarage.

2O

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Craftsman 139.53916D Owner's manual

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