Exmark LAZER Z E Series User manual

Category
Lawnmowers
Type
User manual

This manual is also suitable for

LAZERZ®
ForSerialNos.
316,000,000&Higher
LazerZ(LZE,LZS,LZX)Units
PartNo.4502-754Rev.A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Theengineinthisproductisnot
equippedwithasparkarrestermufer.Itisa
violationofCaliforniaPublicResourceCode
(CPRC)Section4442touseoroperatethis
engineonanyforest-covered,brush-covered,
orgrass-coveredlandasdenedinCPRC4126.
Otherstatesorfederalareasmayhavesimilar
laws.
Toacquireasparkarresterforyourunit,seeyour
EngineServiceDealer.
Thissparkignitionsystemcomplieswiththe
CanadianstandardICES-002.Cesystèmed’allumage
parètincelledevèhiculeestconformeàlanorme
NMB-002duCanada.
TheenclosedEngineOwner’sManualis
suppliedforinformationregardingTheU.S.
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenanceandwarranty.
KeepthisengineOwner’sManualwithyourunit.
ShouldthisengineOwner’sManualbecome
damagedorillegible,replaceimmediately.
Replacementsmaybeorderedthroughthe
enginemanufacturer.
Labeledpowerratingsaresuppliedbytheengine
manufacturerinaccordancewithSAEtesting
andgross/netpowerratingstandards(J1940,
J1995,J1349).
Exmarkreservestherighttomakechangesor
addimprovementstoitsproductsatanytime
withoutincurringanyobligationtomakesuch
changestoproductsmanufacturedpreviously.
Exmark,oritsdistributorsanddealers,accept
noresponsibilityforvariationswhichmaybe
evidentintheactualspecicationsofitsproducts
andthestatementsanddescriptionscontained
inthispublication.
©2015ExmarkMfg.Co.,Inc.
IndustrialParkBox808
Beatrice,NE68310
2
Contactusatwww.Exmark.com.
PrintedintheUSA
AllRightsReserved
Introduction
CONGRATULATIONSonthepurchaseofyour
ExmarkMower.Thisproducthasbeencarefully
designedandmanufacturedtogiveyouamaximum
amountofdependabilityandyearsoftrouble-free
operation.
Thismanualcontainsoperating,maintenance,
adjustment,andsafetyinstructionsforyourExmark
mower.
BEFOREOPERATINGYOURMOWER,
CAREFULLYREADTHISMANUALINITS
ENTIRETY.
Byfollowingtheoperating,maintenance,andsafety
instructions,youwillprolongthelifeofyourmower,
maintainitsmaximumefciency,andpromotesafe
operation.
Important:Tomaximizesafety,performance,
andproperoperationofthismachine,itis
essentialthatalloperatorscarefullyreadand
fullyunderstandthecontentsoftheOperator’s
manualprovidedwiththeproduct.Safe
operationofExmarkequipmentisessential.
Failuretocomplywiththeoperatinginstructions
orreceivepropertrainingmayresultininjury.
Gotohttp://www.Exmark.comforadditional
safeoperationinformation,suchassafetytips,
trainingmaterials,andOperator’smanuals.
Ifadditionalinformationisneeded,orshould
yourequiretrainedmechanicservice,contactyour
authorizedExmarkequipmentdealerordistributor.
AllExmarkequipmentdealersanddistributorsare
keptinformedofthelatestmethodsofservicing
andareequippedtoprovidepromptandefcient
serviceintheeldorattheirservicestations.They
carryamplestockofservicepartsorcansecurethem
promptlyforyoufromthefactory.
AllExmarkpartsarethoroughlytestedandinspected
beforeleavingthefactory,however,attentionis
requiredonyourpartifyouaretoobtainthefullest
measureofsatisfactionandperformance.
Wheneveryouneedservice,genuineExmarkparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorExmarkCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
3
Contents
Introduction...........................................................3
Safety.....................................................................5
SafetyAlertSymbol.........................................5
SafeOperatingPractices..................................5
SafetyandInstructionalDecals......................11
Specications........................................................19
Systems..........................................................19
Dimensions....................................................23
TorqueRequirements.....................................25
ProductOverview.................................................26
Operation..............................................................26
Controls.........................................................26
Pre-Start.........................................................31
OperatingInstructions...................................31
Transporting..................................................38
Maintenance..........................................................40
RecommendedMaintenanceSchedule(s)............40
PeriodicMaintenance........................................41
CheckEngineOilLevel..................................41
CheckMowerBlades......................................43
CheckSafetyInterlockSystem........................44
CheckRolloverProtectionsSystems(Roll
Bar)Knobs.................................................44
CheckSeatBelt...............................................45
CheckforLooseHardware.............................45
ServiceAirCleaner.........................................45
ChangeEngineOil.........................................45
CheckHydraulicOilLevel..............................46
CheckTirePressures......................................46
CheckConditionOfBelts...............................46
LubricateGreaseFittings................................47
LubricateDeckLiftPivot...............................48
CheckSparkPlugs..........................................48
ChangeHydraulicSystemFilterand
Fluid..........................................................48
WheelHub-SlottedNutTorque
Specication...............................................49
CheckSparkArrester(ifequipped)..................49
ThreadLockingAdhesives..............................49
MobilHTSGrease(OrFood-Grade
Anti-seize)X-SeriesOnly............................49
Copper-BasedAnti-seize...............................50
DielectricGrease............................................50
Adjustments......................................................50
DeckLeveling................................................50
PumpDriveBeltTension................................52
DeckBeltTension..........................................52
AdjustingtheParkingBrake............................52
ElectricClutchAdjustment.............................54
MotionControlLinkageAdjustment..............55
MotionControlDamperAdjustment..............56
MotionControlNeutralLockPivot
Adjustment................................................56
MotionControlHandleAdjustment...............57
MotionControlFullForwardTracking
Adjustment................................................57
CasterPivotBearingsPre-Load
Adjustment................................................57
Cleaning............................................................58
CleanEngineandExhaustSystem
Area...........................................................58
RemoveEngineShroudsandClean
CoolingFins...............................................58
CleanHydroFanCoolingGuards,Hydro
CoolingFins,andFan.................................58
CleanDebrisFromMachine...........................59
CleanGrassBuild-UpUnderDeck.................59
CleaningtheSuspensionSystem.....................59
WasteDisposal...............................................59
Troubleshooting....................................................60
Schematics............................................................63
4
Safety
Safety
SafetyAlertSymbol
ThislawnmowermeetsorexceedstheB71.4
specicationsoftheAmericanNationalStandards
Instituteineffectatthetimeofproduction.
Exmarkdesignedandtestedthislawnmowertooffer
reasonablysafeservice;however,failuretocomply
withthefollowinginstructionsmayresultinpersonal
injury.
ThisSafetyAlertSymbol(Figure2)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents.
Thissymbolmeans:ATTENTION!BECOME
ALERT!YOURSAFETYISINVOLVED!
Figure2
SafetyAlertSymbol
Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituations
andwillbefollowedbythewordDANGER,
WARNING,orCAUTION.
DANGER:Indicatesanimminentlyhazardous
situationwhich,ifnotavoided,Willresultindeathor
seriousinjury.
WARNING:Indicatesapotentiallyhazardous
situationwhich,ifnotavoided,Couldresultindeath
orseriousinjury.
CAUTION:Indicatesapotentiallyhazardous
situationwhich,ifnotavoided,Mayresultinminor
ormoderateinjury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizes
generalinformationworthyofspecialattention.
SafeOperatingPractices
Training
ReadtheOperator’sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot
readthismanual,itistheowner’sresponsibilityto
explainthismaterialtothem;otherlanguagesmay
beavailableonourwebsite.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperate
orservicetheequipment.Localregulationsmay
restricttheageoftheoperator.
Onlyadultsandmatureteenagersshouldoperate
amower,andevenmatureteenagersshouldhave
adultsupervision.Besureateenager:
1.hasreadandunderstandstheOperator's
Manualandrecognizestherisksinvolved;
2.issufcientlymaturetousecaution;and
3.isofsufcientsizeandweighttooperate
thecontrolscomfortablyandtomanagethe
mowerwithouttakingrisks.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeopleorproperty.
Preparation
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbyExmark.
Wearappropriateclothingincludingsafetyglasses,
substantialfootwear,andhearingprotection.Do
Notoperatewhenbarefootorwhenwearingopen
sandals.Longhair,looseclothingorjewelrymay
gettangledinmovingparts.
CAUTION
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
5
Safety
Inspecttheareawheretheequipmentistobe
usedandremoveallrocks,toys,sticks,wires,
bones,andotherforeignobjectswhichcanbe
thrownbythemachineandmaycausepersonal
injurytotheoperatororbystanders.
DANGER
Incertainconditionsgasolineisextremely
ammableandvaporsareexplosive.
Areorexplosionfromgasolinecanburn
you,others,andcausepropertydamage.
Fillthefueltankoutdoorsonlevelground,
inanopenarea,whentheengineiscold.
Wipeupanygasolinethatspills.
Neverrellthefueltankordrainthe
machineindoorsorinsideanenclosed
trailer.
DoNotllthefueltankcompletelyfull.
Fillthefueltanktothebottomoftheller
neck.Theemptyspaceinthetankallows
gasolinetoexpand.Overllingmayresult
infuelleakageordamagetotheengine
oremissionsystem.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyspark.
Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoradd
fuelwhenengineisrunningorwhenthe
engineishot.
Iffuelisspilled,DoNotattempttostart
theengine.Moveawayfromtheareaof
thespillandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
DoNotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitegasolinevapors.Areor
explosionfromgasolinecanburnyouand
othersandcausepropertydamage.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
DoNotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelson
theground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropening
atalltimesuntilfuelingiscomplete.Do
Notuseanozzlelockopendevice.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporshascaused
cancerinlaboratoryanimals.Failuretouse
cautionmaycauseseriousinjuryorillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgas
tank/containeropening.
Keepawayfromeyesandskin.
Neversiphonbymouth.
6
Safety
XandS-SeriesModels:
CAUTION
Fueltankventislocatedinsidetheroll
bartube.Removingormodifyingtheroll
barcouldresultinfuelleakageandviolate
emissionsregulations.
DoNotremoverollbar.
DoNotweld,drill,ormodifyrollbarin
anyway.
Checkthattheoperatorspresencecontrols,
safetyswitches,andshieldsareattachedand
functioningproperly.DoNotoperateunlessthey
arefunctioningproperly.
Operation
WARNING
Operatingengineparts,especiallythemufer,
becomeextremelyhot.Severeburnscanoccur
oncontactanddebris,suchasleaves,grass,
brush,etc.cancatchre.
Allowengineparts,especiallythemufer,to
coolbeforetouching.
Removeaccumulateddebrisfrommuferand
enginearea.
WARNING
Engineexhaustcontainscarbonmonoxide,
whichisanodorlessdeadlypoisonthatcankill
you.
DoNotrunengineindoorsorinasmallconned
areawheredangerouscarbonmonoxidefumes
cancollect.
Operateonlyindaylightorgoodarticiallight,
keepingawayfromholesandhiddenhazards.
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,
DoNotoperatethemachine;seekshelter.
Besurealldrivesareinneutralandparkingbrake
isengagedbeforestartingengine.Useseatbelts
withtherollbarintheraisedandlockedposition.
Neveroperatethemowerwithdamagedguards,
shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.
Nevermowwiththedischargedeectorraised,
removedoralteredunlessthereisagrass
collectionsystemormulchkitinplaceand
workingproperly.
DoNotchangetheenginegovernorsettingor
overspeedtheengine.
Parkmachineonlevelground.Stopengine,wait
forallmovingpartstostop,removekeyand
engageparkingbrake:
Beforechecking,cleaningorworkingonthe
mower.
Afterstrikingaforeignobjectorabnormal
vibrationoccurs(inspectthemowerfor
damageandmakerepairsbeforerestarting
andoperatingthemower).
Beforeclearingblockages.
Wheneveryouleavethemower.
Stopengine,waitforallmovingpartstostop,and
engageparkingbrake:
Beforerefueling.
Beforedumpingthegrasscatcher.
WARNING
Hands,feet,hair,clothing,oraccessoriescan
becomeentangledinrotatingparts.Contact
withtherotatingpartscancausetraumatic
amputationorseverelacerations.
DoNotoperatethemachinewithout
guards,shields,andsafetydevicesinplace
andworkingproperly.
Keephands,feet,hair,jewelry,orclothing
awayfromrotatingparts.
NEVERcarrypassengers.DONOToperate
themowerwhenpeople,especiallychildren,or
petsareinthearea.
Bealert,slowdownandusecautionwhen
makingturns.Lookbehindandtothesidebefore
changingdirections.
Stoptheblades,slowdown,andusecaution
whencrossingsurfacesotherthangrassandwhen
transportingthemowertoandfromtheareato
bemowed.
Beawareofthemowerdischargepathanddirect
dischargeawayfromothers.
DoNotoperatethemowerundertheinuence
ofalcoholordrugs.
7
Safety
Useextremecarewhenloadingorunloadingthe
machineintoatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
SlopeOperation
UseExtremecautionwhenmowingand/orturning
onslopesaslossoftractionand/ortip-overcould
occur.Theoperatorisresponsibleforsafeoperation
onslopes.
DANGER
Operatingonwetgrassorsteepslopescancause
slidingandlossofcontrol.Wheelsdroppingover
edges,ditches,steepbanks,orwatercancause
rollovers,whichmayresultinseriousinjury,
deathordrowning.
DoNotmowslopeswhengrassiswet.
DoNotmowneardrop-offsornearwater.
DoNotmowslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Avoidsuddenturnsorrapidspeedchanges.
Keeptherollbarintheraisedandlocked
positionanduseseatbelt.
Seeinsidethebackcovertodeterminethe
approximateslopeangleoftheareatobemowed.
Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
(Figure3).
Figure3
1.SafeZone-Usethemowerhereonslopeslessthan15
degrees
2.DangerZone-Useawalkbehindmowerand/orhand
trimmeronslopesgreaterthan15degrees,near
drop-offsandwater.
3.Water
Removeormarkobstaclessuchasrocks,tree
limbs,etc.fromthemowingarea.Tallgrasscan
hideobstacles.
Watchforditches,holes,rocks,dipsandrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
Beawarethatoperatingonwetgrass,acrosssteep
slopesordownhillmaycausethemowertolose
traction.Lossoftractiontothedrivewheelsmay
resultinslidingandalossofbrakingandsteering.
Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagetheblades
andproceedslowlyofftheslope.
Followthemanufacturer’srecommendationsfor
wheelweightsorcounterweightstoimprove
stability.
Useextremecarewithgrasscatchersor
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
UsingtheRolloverProtectionSystem
(ROPS)
ARolloverProtectionSystem(rollbar)isinstalled
ontheunit.
8
Safety
WARNING
Thereisnorolloverprotectionwhentherollbar
isdown.Wheelsdroppingoveredges,ditches,
steepbanks,orwatercancauserollovers,which
mayresultinseriousinjury,deathordrowning.
DoNotremovetheROPS.
Keeptherollbarintheraisedandlocked
positionanduseseatbelt.
Lowertherollbaronlywhenabsolutely
necessary.
DoNotwearseatbeltwhentherollbaris
down.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance
permits.
Becertainthattheseatbeltcanbereleasedquickly
intheeventofanemergency.
Checkcarefullyforoverheadclearances(i.e.
branches,doorways,andelectricalwires)before
drivingunderanyobjectsandDoNotcontact
them.
Intheeventofarollover,taketheunittoan
AuthorizedServiceDealertohavetheROPS
inspected.
ReplaceadamagedROPS.DoNotrepairor
revise.
Anyaccessories,alterations,orattachmentsadded
totheROPSmustbeapprovedbyExmark.
MaintenanceandStorage
Disengagedrives,setparkingbrake,stopengine
andremovekeyordisconnectsparkplugwire.
Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.
Keepengineandengineareafreefrom
accumulationofgrass,leaves,excessivegrease
oroil,andotherdebriswhichcanaccumulate
intheseareas.Thesematerialscanbecome
combustibleandmayresultinare.
LetenginecoolbeforestoringandDoNotstore
nearameoranyenclosedareawhereopenpilot
lightsorheatappliancesarepresent.
Shutofffuelwhilestoringortransporting.Do
Notstorefuelnearamesordrainindoors.
Parkmachineonlevelground.Neverallow
untrainedpersonneltoservicemachine.
Usejackstandstosupportcomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Disconnectbatteryorremovesparkplugwire
beforemakinganyrepairs.Disconnectthe
negativeterminalrstandthepositivelast.
Reconnectpositiverstandnegativelast.
Usecarewhencheckingblades.Wraptheblade(s)
orweargloves,andusecautionwhenservicing
them.Onlyreplacedamagedblades.Never
straightenorweldthem.
Keephandsandfeetawayfrommovingparts.
Ifpossible,DoNotmakeadjustmentswiththe
enginerunning.
Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugcharger
beforeconnectingordisconnectingfrombattery.
Wearprotectiveclothinganduseinsulatedtools.
DANGER
Chargingorjumpstartingthebatterymay
produceexplosivegases.Batterygasescan
explodecausingseriousinjury.
Keepsparks,ames,orcigarettesaway
frombattery.
Ventilatewhenchargingorusingbattery
inanenclosedspace.
Makesureventingpathofbatteryis
alwaysopenoncebatteryislledwith
acid.
Alwaysshieldeyesandfacefrombattery.
DANGER
Batteryelectrolytecontainssulfuricacid,
whichispoisonousandcancausesevere
burns.Swallowingelectrolytecanbefatalor
ifittouchesskincancausesevereburns.
Wearsafetyglassestoshieldeyes,and
rubberglovestoprotectskinandclothing
whenhandlingelectrolyte.
DoNotswallowelectrolyte.
Intheeventofanaccident,ushwith
waterandcalladoctorimmediately.
9
Safety
CAUTION
Iftheignitionisinthe“ON”positionthere
ispotentialforsparksandengagementof
components.Sparkscouldcauseanexplosion
ormovingpartscouldaccidentallyengage
causingpersonalinjury.
Besureignitionswitchisinthe“OFF”
positionbeforechargingthebattery.
Keepallguards,shieldsandallsafetydevicesin
placeandinsafeworkingcondition.
Checkallboltsfrequentlytomaintainproper
tightness.
Frequentlycheckforwornordeteriorating
componentsthatcouldcreateahazard.
WARNING
Removalormodicationoforiginalequipment,
partsand/oraccessoriesmayalterthewarranty,
controllability,andsafetyofthemachine.
Unauthorizedmodicationstotheoriginal
equipmentorfailuretouseoriginalExmark
partscouldleadtoseriousinjuryordeath.
Unauthorizedchangestothemachine,engine,
fuelorventingsystem,mayviolateapplicable
safetystandardssuchas:ANSI,OSHAand
NFPAand/orgovernmentregulationssuchas
EPAandCARB.
WARNING
Hydraulicuidescapingunderpressure
canpenetrateskinandcauseinjury.Fluid
accidentallyinjectedintotheskinmustbe
surgicallyremovedwithinafewhoursbyadoctor
familiarwiththisformofinjuryorgangrenemay
result.
Ifequipped,makesureallhydraulicuid
hosesandlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretohydraulicsystem.
Keepbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressure
hydraulicuid.
Usecardboardorpaper,notyourhands,to
ndhydraulicleaks.
Safelyrelieveallpressureinthehydraulic
systembyplacingthemotioncontrollevers
inneutralandshuttingofftheenginebefore
performinganyworkonthehydraulicsystem.
ForKohlerEFI(ElectronicFuelInjection)Units:
WARNING
Fuelsystemcomponentsareunderhigh
pressure.Theuseofimpropercomponentscan
resultinsystemfailure,gasolineleakageand
possibleexplosion.
Useonlyapprovedfuellinesandfuelltersfor
highpressuresystems.
10
Safety
SafetyandInstructionalDecals
Keepallsafetysignslegible.Removeallgrease,
dirtanddebrisfromsafetysignsandinstructional
labels.
Replaceallworn,damaged,ormissingsafety
signs.
Whenreplacementcomponentsareinstalled,be
surethatcurrentsafetysignsareafxedtothe
replacedcomponents.
Ifanattachmentoraccessoryhasbeeninstalled,
makesurecurrentsafetysignsarevisible.
Newsafetysignsmaybeobtainedfrom
yourauthorizedExmarkequipmentdealeror
distributororfromExmarkMfg.Co.Inc.
Safetysignsmaybeafxedbypeelingoffthe
backingtoexposetheadhesivesurface.Apply
onlytoaclean,drysurface.Smoothtoremove
anyairbubbles.
Familiarizeyourselfwiththefollowingsafetysigns
andinstructionlabels.Theyarecriticaltothesafe
operationofyourExmarkcommercialmower.
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
106-2655
1.Warning-donottouchorapproachmovingbelts;
removetheignitionkeyandreadtheinstructionsbefore
servicingorperformingmaintenance.
106-5517
1.Warning—donottouchthehotsurface.
11
Safety
107-3069
1.Warning-thereisnorolloverprotectionwhentherollbar
isdown.
2.Toavoidinjuryordeathfromarolloveraccident,keep
therollbarinthefullyraisedandlockedposition
andweartheseatbelt.Lowertherollbaronlywhen
absolutelynecessary;donotweartheseatbeltwhen
therollbarisdown.
3.ReadtheOperatorsmanual;driveslowlyandcarefully.
109-6036
1.ReadtheOperatorsmanual
2.Removetheignitionkeyandreadtheinstructionsbefore
servicingorperformingmaintenance.
3.Heightofcut
112-9028
1.Warning—stayawayfrommovingparts;keepallguards
inplace.
114-4465
1.Hydraulicuidservice
interval—50hours
3.Lubricateservice
interval—500hours
2.Tirepressureservice
interval—50hours
4.ReadtheOperator's
Manualbefore
servicingorperforming
maintenance
12
Safety
114-4466
1.Main,25A
3.Charge,25A
2.PTO,10A
4.Auxiliary,15A
115-9625
1.Parking
brake—disengaged
2.Parkingbrake—engaged
116-4858
116-8283
1.Warning—readtheOperator'sManualforinstructions
ontorquingthebladebolt/nutto55-60ft-lb(75-81N-m).
116-8724
AllUnitsexceptEFI
1.Throttle-fast4.Choke-off
2.Throttle-slow
5.PTO
3.Choke-on
116-8725
EFIUnitsOnly
1.Throttle-fast3.PTO
2.Throttle-slow
4.Checkengine
13
Safety
116-8726
1.ReadtheOperator’sManualforrecommendedhydrooil.
116-8727
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drillor
modifytherollbarinanyway.
117-3864
1.ReadtheOperators
Manual.
2.Filltobottomofller
neck;warning—donot
overllthetank.
14
Safety
126-0768
RearDischargeUnitsOnly
126-2055
1.Wheellugnuttorque95ft-lb(129N-m)(4x)
2.Wheelhubnuttorque235ft-lb(319N-m)
3.ReadandunderstandtheOperator’smanualbefore
performinganymaintenance,checktorqueafterrst
100hoursthenevery500hoursthereafter.
126-4108
EFIRedEquippedUnitsOnly
1.Engineoiltemperature
5.Throttle-efcientsetting;
enginerotationalspeed
standardidlespeed-fuel
economy
2.Engineoilpressure6.Throttle-maximum
setting;enginerotational
speedhighidlespeed
3.Engine
failure/malfunction
7.PTOwithclutchsaver;
readtheOperators
manual
4.Throttle-lowsetting;
enginerotationalspeed
lowidlespeed
15
Safety
126-4398
1.ReadtheOperators
manual
3.Unlock
2.Lock
126-6464
SideDischargeUnits
1.Thrownobjectshazard
-keepbystandersa
safedistancefromthe
machine
3.Cutting/dismemberment
ofhandorfoot-stay
awayfrommovingparts;
keepallguardsand
shieldsinplace.
2.Thrownobjectshazard,
mower-donotoperate
withoutthedeector,
dischargecoverorgrass
collectionsystemin
place.
126-6599
1.Thrownobjectshazard
-keepbystandersa
safedistancefromthe
machine.
2.Cutting/dismemberment
ofhand-stayawayfrom
movingparts;keepall
guardsandshieldsin
place.
132-5063
“B1”,“B2”,and“B3”ModelsOnly
1.Camlock2.Camunlock
16
Safety
MessageDisplay
1.Fuel6.Hourmeter
2.Empty
7.PTO
3.Half
8.Parkingbrake
4.Full9.Neutral
5.Battery
10.Operatorpresence
switch
PTOSwitchSymbols
1.PTO–disengage2.PTO–engage
132-0871
1.Warning—readtheOperatorsManual;donotoperatethis
vehicleunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotuse
dualramps;onlyuseasingularrampwideenoughforthe
machineandthathasaninclinelessthan15degrees;
backuptheramp(inreverse)anddriveforwardoffthe
ramp.
2.Cuttingandpinchinghazard—keephandsandfeetaway
frommovingparts;keepallguardsandshieldsinplace.
5.Bodilyharmhazard—lookbehindyouwhenmowingin
reverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnear
openwater;donotuseonslopesgreaterthan15degrees.
17
Safety
132-5080
“B1”,“B2”,and“B3”ModelsOnly
1.Firmestposition
2.Softestposition
18
Specications
Specications
Systems
Engine
EngineSpecications:SeeyourEngineOwner’s
Manual
EngineOilType:Exmark4–CyclePremium
EngineOil
RPM:
AllexceptEFIREDEquippedUnits:
FullSpeed:3750±50RPM(PTOnot
engaged)
Idle:1500+100/-250RPM
EFIREDEquippedUnits:
RPM±100
PTO
Disengaged
PTOEngaged
MaxSpeed
36503650
EfcientSpeed
25003400
LowSpeed
15003250
FuelSystem
Capacity:
XandS–Series:12.0gal.(45.4L)
E–Series:8.0gal.(30.3L)
FuelRecommendations:
Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher
((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor
15%MTBEbyvolumeisacceptable.
DoNotuseethanolblendsofgasoline(such
asE15orE85)withmorethan10%ethanol
byvolume.Performanceproblemsand/or
enginedamagemayresultwhichmaynotbe
coveredunderwarranty.
DoNotusegasolinecontainingmethanol.
DoNotstorefueleitherinthefueltankor
fuelcontainersoverthewinterunlessafuel
stabilizerisused.
DoNotaddoiltogasoline.
FuelFilter:
Kawasaki:KawasakiP/N49019-0014
Kohler:KohlerP/N2405013
KohlerEFI:KohlerP/N2505042
FuelShut-OffValve:
AllUnits:1/4turn(“ON”,“OFF”).
Fuelleveleightsegmentdisplayrighthand
controlpanel.
Lowfuelindicatorlight.
ElectricalSystem
ChargingSystem:FlywheelAlternator
ChargingCapacity:
KohlerandKawasaki:15amps
KohlerEFI:20amps
BatteryType:BCIGroupU1
RecommendedMinimumBatteryCCA:
AllKohler940and980engines:340CCA
Allotherengines:260CCA
BatteryVoltage:12Volt
LowVoltageLightRHcontrolpanel
Polarity:NegativeGround
Fuses:
Allunits:
25ampmainfuse
25ampchargingsystemfuse
10ampPTOfuse
15ampaccessoryfuse
SafetyInterlockSystem
LCDindicatorsappearforthePTO,parkbrake,
drivelevers,andoperatorpresenceinthemessage
displayontheRHcontrolpanel.
PTOmustbedisengaged,brakeengaged,and
motioncontrolleversout(neutrallock)tostart
engine.(Itisnotnecessaryfortheoperatortobe
intheseattostarttheengine.)
OperatormustbeinseatwhenPTOisengaged,
brakeisdisengaged,ormotioncontrolleversare
movedinorenginewillstop.
Enginewillstopifeithertheleft,theright,or
bothleversaremovedfromneutrallockposition
whilebrakeisengaged.
OperatorControls
SteeringandMotionControl:
19
Specications
Note:Motioncontrolleversareadjustableto
twoheights.
Separatelevers,oneachsideoftheconsole,
controlspeedanddirectionoftravelofthe
respectivedrivewheels.
Steeringiscontrolledbyvaryingtheposition
oftheleversrelativetoeachother.
Movingmotioncontrolleversoutward(in
slots)locksthedrivesysteminneutral.
PTOEngagementSwitch:Engageselectricclutch
(todrivebelt)whichengagesmowerblades.
ParkingBrakeLever:Engages/Disengages
parkingbrake.
DeckHeightAdjustmentLever:Setscutting
heighttodesiredposition.
DeckLiftPedal:Footpedalthatliftsdeck.
TransportLock:
Latchingposition:Automaticallylatchesat
thetransportposition.
Unlatchingposition:Deckdoesnotlatchat
thetransportposition.
Seat
X-Series:
AllModelsExcept“B1”:
Deluxesuspension(adjustablespring
suspension)seatwithhighback,padded
ip-uparmrests,andintegralsafetyswitch.
Seatheightremainsthesame.SeatIsolation
Systemforreducedvibration,toenhanceride
ofstandardseat.
“B1”Models:
Standardseatwithhighback,foampadded
seatcushionwithinternalsuspension,
bolstering,two-tonecover,armrests,and
integralsafetyswitch.SeatIsolationSystem
forreducedvibration,toenhancerideof
standardseat.
S-Series:
“00”Models:
Standardseatwithhighback,extrawidefoam
paddedseatcushionwithinternalsuspension,
thickbolstering,two-tonecover,padded
ip-uparmrests,integralsafetyswitch,and
SeatIsolationSystemtoenhancerideof
standardseat.
A1”and A2”Models:
Deluxesuspension(adjustablespringsuspension)
seatwithhighback,paddedip-uparmrests,and
integralsafetyswitch.Seatheightremainsthe
same.SeatIsolationSystemforreducedvibration,
toenhancerideofstandardseat.
Optionalseataccessoriesforunitswithstandard
seats:
CustomRideSuspensionSystemtoenhance
standardseat.Addsapproximately3inches(7.6
cm)toseatheight.
E-Series:
“00”or“03”Models:
Standardseatwithhighback,foampadded
seatcushionwithinternalsuspension,
bolstering,two-tonecover,moldedip-up
armrests,andintegralsafetyswitch.
Optionalseataccessoriesforunitswith
standardseats:
CustomRideSuspensionSystem
toenhancestandardseat.Adds
approximately3inches(7.6cm)toseat
height.
Deluxesuspensionseatwithhighback,
(adjustablespringsuspension),padded
ip-uparmrests,andintegralsafetyswitch.
Addsapproximately1/2inch(1.3cm)to
seatheight.
SeatIsolationSystemforreduced
vibration,toenhancerideofstandard
seat,standardseatwithCustomRideSeat
SuspensionorDeluxeSuspensionSeat.
Addsapproximately1inch(2.5cm)to
seatheight.
“B1”,“B2”,or“B3”Models:
Standardseatwithhighback,foampadded
seatcushionwithinternalsuspension,
bolstering,two-tonecover,paddedip-up
armrests,andintegralsafetyswitch.Seat
IsolationSystemforreducedvibration,to
enhancerideofstandardseat.
A1”,A2”,or A3”Models:
Deluxesuspensionseatwithhighback,
(adjustablespringsuspension),armrests,and
integralsafetyswitch.Addsapproximately
1/2inch(1.3cm)toseatheight.
20
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76

Exmark LAZER Z E Series User manual

Category
Lawnmowers
Type
User manual
This manual is also suitable for

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI