CAME BX-246CU, BX-246U Installation guide

Brand: CAME

Model: BX-246CU, BX-246U

Category: Gate Opener

Type: Installation guide

BX SERIES

INSTALLATION MANUAL

BX246U/BX246CU

AUTOMATION FOR SLIDING GATES

Pag. 2 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

IMPORTANT UL-325 SAFETY INSTRUCTIONS

BX Series

It is extremely important that all parties involved in the installation and operation of the gate operator system read and understand

the following warning instructions.

WARNING – To reduce the risk of injury or death:

1. READ AND FOLLOW ALL INSTRUCTIONS.

2. Never let children operate or play with gate controls. Keep the remote control away from children.

3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.

4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates

the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and

retest the gate operator properly can increase the risk of injury or death.

5. Use the emergency release only when the gate is not moving.

6. KEEP GATES PROPERLY MAINTAINED. Read the installation manual and have a qualified service person make repairs

to gate hardware.

7. The entrance is for vehicles only. Pedestrians must use separate entrance.

8. SAVE THESE INSTRUCTIONS.

Instructions regarding intended installation of the gate operator.

A. Install the gate operator only when:

1. The operator is appropriate for the construction of the gate and the usage Class of the gate.

2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of

4 feet (1.22m) above the ground to prevent a 2-1/4 inch (57.2mm) diameter sphere from passing through the

openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open

position.

3. All exposed pinch points are eliminated or guarded.

4. Guarding is supplied for exposed rollers.

B. The operator is intended for installation only on gates for vehicles. Pedestrians must be supplied with a separate access

opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that

persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.

C. The gate must be installed in a location so that enough clearance is supplied betweehbe employed, and adjacent

structures when openening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.

D. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator.

Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.

E. For gate operators utilizing Type D protection:

1. The gate operator controls must be placed so that the user has full view of the gate area when the gate is not

moving.

2. The placard provided marked in letters at least 1/4 - in (6.4mm) high with the word “WARNING” and the

following statement or equivalent: “Moving Gate Can Cause Serious Injury or Death” shall be placed adjancent

to the controls.

3. An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed.

4. No other activation device shall be connected.

Pag. 3 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

F. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22m)

above the ground to prevent a 2-1/4 inch (57.2mm) diameter sphere from passing through the openings anywhere in the gate,

and in that portion of the adjacent fence that the gate covers in the open position.

G. All exposed pinch points are eliminated or guarded.

H. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent

structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access area.

I. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and

where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily

accessible controls shall have a security feature to prevent unauthorized use.

K. FOR GATE OPERATORS UTILIZING A NON-CONTACT SENSOR:

1. See instructions on the placement of non-sontact sensors for each type of application.

2. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while

the gate is still moving

3. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as

the perimeter reachable by a moving gate or barrier.

L. FOR A GATE OPERATOR UTILIZING A CONTACT SENSOR:

1. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as the

leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate.

2. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.

3. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.

4. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the

sensor and the gate operator is not subjected to mechanical damage.

5. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate.

Additionally, if the bottom edge of a swing gate is greater than 6 inches (152mm) above the ground at any

point in its arc of travel, one or more contact sensors shall be located on the bottom edge.

M. A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.

a. Power should be disconnected before installing or servicing a gate operator.

b. All electrical wiring should comply with all local building and electrical codes.

c. All entrapment zones and pinching points should be covered.

d. All safety devices should be tested to assure their proper functionality.

e. The operation of the gate system: operator, controls and safety devices should be reviewed with the end user

or owner, who should be informed of the need for periodic maintenance of the safety and control equipment.

f. All installation operating and safety manuals should be left with the owner.

N. All gate operators systems should include safety devices such as reversing edges or photocells in order to provide

added protection. These safety devices should be installed in accordance to the design and application of the system

being installed.

O. A qualified professional installer should install a gate operator system, its safety accessories and should observe these

minimum procedures:

Pag. 4 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

CAME AMERICAS AUTOMATION, LLC

MANUFACTURER’S LIMITED 3-YEAR WARRANTY

Veriﬁcation of the warranty period requires copies of receipts or other proof of purchase.

Warranty cannot be honored without proof of purchase. Please retain these records.

Came Americas Automation, LLC (“CAME®”) products are warranted by CAME® against defects in materials and manufacturer

workmanship for a period of thirty-six (36) months from the date of purchase, provided the recommended installation manual and

procedure have been followed. CAME®’s sole obligation under this warranty is limited to repairing or replacing, at our option, any

parts which shall be determined by CAME® to be defective, and is conditioned upon CAME® receiving notice of any such defect

within the warranty period. Claims under this warranty may only be made by a purchaser of CAME® products (the “Customer”).

CAME® reserves the right to make the ﬁnal determination as to whether there is a defect in the materials and/or workmanship, and

whether or not a product is within the warranty period. CAME® is not responsible for any damages or other costs caused by, or which

may result from installation, handling, non-recommended operation, product abuse, or modiﬁcations not authorized by CAME® or for

any damages which may arise out of the use of CAME® products.

CAME® sells its products through authorized distributors. This warranty on CAME® products is NOT VALID if the products have been

purchased from an unauthorized distributor, reseller, online E-tailer ( e.g., E-bay®), or if a product serial number has been altered,

removed, or replaced in any way. To verify that you are buying from an authorized CAME distributor or reseller please

call +1 305-433-3307.

In the case of product failure due to defective material or manufacturer workmanship within the thirty-six (36) months warranty

period, the product will be repaired or replaced (at the manufacturer’s option) at no charge to the Customer, if returned, freight

prepaid, to CAME AMERICAS AUTOMATION, LLC, 11345 NW 122nd Street Medley, Florida 33178.

IMPORTANT: Obtain a Return Goods Authorization (RGA) number before returning item(s) to our facilities by submitting a warranty

claim and request for RGA with our customer service department. Products shipped without an RGA number will not be accepted.

Replacements or repaired parts are covered by this warranty for the remainder of the thirty-six (36) month warranty for the original

product or six (6) months from the date of repair or replacement, whichever is greater. CAME® will pay shipping costs at the ground

transport rate for the return to owner of item(s) repaired under warranty.

The manufacturer will not be responsible for any charges or damages incurred in the removal of the defective parts for repair, or the

reinstallation of these parts after repair. Use of any (00021996.doc V.2) components that are not CAME® speciﬁed (e.g. batteries, light

bulbs, drive belts, chains or transformers) will void the warranty. This warranty shall be void if damage to the product(s) was due to

improper installation or use, neglet, accident, use of non-CAME® speciﬁed or approved components or replacement parts, connection

to an improper power source, tampering, or if damage was caused by lighting, strikes, power surges, wind, ﬁre, ﬂoor, insects, or other

natural agents or disasters.

This warranty gives you specific legal rights, and you may also have other rights, which vary from

state to state (or jurisdiction to jurisdiction.) CAME's responsibility for malfunctions and defects in

equipment is limited to repair and replacement as set forth in this warranty statement.

THE CUSTOMER ACKNOWLEDGES AND AGREES THAT THIS WARRANTY IS MADE

EXPRESSLY IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES FOR THE

PRODUCT(S), INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES AND

CONDITIONS OF MERCHANTABLE QUALITY, MERCHANTABILITY, FITNESS FOR A

PARTICULAR PURPOSE, OR ANY OTHER EXPRESS OR IMPLIED WARRANTY ARISING

OUT OF LAW, STATUTE, USAGE OF TRADE OR COURSE OF DEALINGS.

The warranty hereunder is limited in time to the term of the limited warranty period reflected in this

limited warranty. No warranties, whether express or implied, will apply after the limited warranty

period has expired. Some states do not allow limitations on the term of an implied warranty, so this

limitation may not apply to you.

Pag. 5 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

CLASS DUTY CYCLE BX Series

IResidential Vehicular Gate Operator

Typical use: Home, 1-4 apartment condominium.

Limited public access.

INTENSIVE X

II Commerical/ General Access Vehicular Gate Operator

Typical use: Condominiums, hotels, parking lots. INTENSIVE X

III Industrial/ Limited Access Vehicular Gate Operator

Typical use: industrial location, Factory, Loading Dock.

No general public access.

INTENSIVE X

IV Restricted Access Vehicular Gate Operator

Typical use: Security area with restricted access.

No general public access.

INTENSIVE X

CAME® DOES NOT ASSUME, AND SPECIFICALLY DISCLAIMS, ANY LIABILITY OR OBLIGATION WHATSOEVER IN THE SALE OF THE

PRODUCT(S), INCLUDING ANY LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, PUNITIVE OR SPECIAL DAMAGES TO YOU OR ANY OTHER

PERSON OR ENTITY, INCLUDING, WITHOUT LIMITATION, ANY LIABILITY FOR THIRD-PARTY CLAIMS AGAINST YOU FOR DAMAGES. THE

CUSTOMER ACKNOWLEDGES THAT THIS LIMITED WARRANTY PROVIDED IN LIEU OF ALL OTHER WARRANTIES AND CUSTOMER’S

WAIVER OF SPECIAL, INCIDENTAL AND CONSEQUENTIAL DAMAGES IS COMMERCIALLY NECESSARY AND REASONABLE, AN ESSENTIAL

AND MATERIAL ELEMENT OF THIS TRANSACTION, AND UPON WHICH BOTH THE CUSTOMER AND CAME® HAVE RELIED AND HAVE HAD

THE OPPORTUNITY TO NEGOTIATE.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion

may not apply to you. CAME®‘s liability will be no more than the amount you paid for the product that is the subject of a claim.

This is the maximum amount recoverable under this warranty. The limitations in this section shall apply whether or not the alleged

breach or default is a breach of a fundamental or material condition or term, or a fundamental or material breach.

CAME AUTOMATIC GATES UL 325 CLASSES

Power Connection

CAUTION

Be sure that the circuit breaker for the line input power is turned off before connecting the input power to the unit.

Warning: CAME SPA is not responsible for researching and complying with local building codes. Be sure to check these

codes before installation.

The installer must use 14AWG conductors and ½” conduit for the power connection.

-4°F

131°F

Pag. 6 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

4.1 Operator

4 Description

2.1 Intended use

1 Legend of symbols

This symbol tells you to read the section with particular care.

This symbol tells you that the sections concern safety issues.

This symbol tells you what to say to the end-users.

2 Conditions of use

The BX246U/BX246CU operator is designed to power sliding gates in residential and condominium settings.

Do not install or use unless as otherwise shown in this manual.

3 Reference standards

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”

2.2 Limitations to use

This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. in compliance with current safety standards.

The operator is made of a cast aluminium part inside of which operates the irreversible, electromechanical gearmotor and an ABS plastic

lining which holds the electronic card, transformer and the clamp to house 2 emergency batteries.

4.2 Technical features

The company CAME cancelli automatici is ISO 9001:2000 quality certified; it has also obtained the ISO 14001 environmental safeguarding

certification. CAME engineers and manufactures all of its products in Italy.

This product complies with the following standards: UL-325 and CSA C22.2 NO.247-92.

For intensive or condominium use: max gate weight 1,320 lb with max gate length 59 ft.

Control panel power supply: 120V AC

Operator power supply: 24V DC

Draw: 10 A

Power: 1/2 Hp

Reduction ratio: 1/3

Thrust: 700 N

Max speed: 12 ft/min

Duty cycle: intensive use

Protection rating: IP54

Weight: 33lb

(measurement in inches)

1.01’

0.87”

6.69 5.12

11.81”

9.44”

4.13”

6.9”

Pag. 7 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

4.3 Description of parts

1 - Top cover

2 - Settings casing

3 - Control board support

4 - Endstop fins

5 - ZN5U electronic card

6 - Front cover to control panel

7 - Gearmotor release door

8 - Securing plate

9 - Securing bolt

10 - Securing screw plate

11 - Nut

4.4 Dimensions

5 Installation

Installation must be carried out by expert qualified personnel and in full compliance with current regulations.

5.1 Preliminary checks

Before installing, do the following:

• Make sure that the gate is stable, and that the castors are in good working order and properly greased.

• The ground rack must be well secured to the ground, entirely above the surface and free of any irregularities that may obstruct the

gate’s movement.

• The upper guide rails must not create any friction.

• Make sure that there is a closing and an opening endstops.

• Make sure that the operator is attached to a solid surface and protected from any impacts;

• Make sure you have a suitable omnipolar cut-off device with contacts more than 3 mm (1/32” in) apart, and independent (sectioned

off) power supply;

• Check that any connections inside the container (that provide continuity to the safety circuit) are fitted with additional

insulation compared to other internal live parts;

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical

damage.

Pag. 8 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with the

current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.

Note: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of the

actual power draw by the connected devices and depending on local electrical codes. For connections that require several, sequential

loads, the sizes given on the table must be re-evaluated based on actual power draw and distances. When connecting products that

are not specified in this manual, please follow the documentation provided with said products.

5.3 Cable list and minimum thickness

Connection Type of cable Length of cable

1 < 32ft

Length of cable

32 < 65ft

Length of cable

65 < 100ft

Control panel power supply 120V

UL LISTED

CABLE/WIRE

3G x 14AWG 3G x 14AWG 3G x 14AWG

120V Flashing light 2 x 20AWG 2 x 20AWG 2 x 20AWG

Photocell transmitter 2 x 20AWG 2 x 20AWG 2 x 20AWG

Photocell receiver 4 x 20AWG 4 x 20AWG 4 x 20AWG

Accessories power supply 2 x 20AWG 2 x 20AWG 2 x 20AWG

Safety and control devices 2 x 20AWG 2 x 20AWG 2 x 20AWG

Antenna connection RG58 max. 32ft

5.2 Tools and materials

1) BX246U/BX246CU assembly

2) Rack

3) Antenna

4) Keyswitch selector

5) Safety photocells

6) Electric cable junction box

7) Mechanical endstops

8) Guide rails

9) Endstop ﬁns

10) Sensitive edge

5.4 Standard installation

1.57” in

9.45” in

11.81” in

15.75” in

1.97” in

Pag. 9 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

- Dig a pit to the side of the gate (see measurements from diagram).

Prepare the corrugated tubes you will need when making connections coming from the shunt pit.

Note. the number of tubes depends on the type of system and the accessories you will hook up.

The following applications are only examples, as the space for installing the ratiomotor and accessories varies according to

obstructions. It is thus up to the system installer to select the most suitable solution.

Shunt pit

5.5 Securing the plate and installing the assembly (Rack & Pinion)

Conduits for electric

cables

- Prepare the securing plate, insert the bolts into the holes and lock them using the supplied nuts and washers. Extract the preformed

brackets using a screw driver or a set of pliers.

- Position the plate on top of the grid. Careful! The tubes need to pass through the apposite holes.

- Prepare a form box that is larger in size than the securing plate and insert it into the pit. The form box should be 1.96in above ground

level.

Insert an iron grid inside the from box to reinforce the concrete.

2.95” in

1.97” in

4.13” in

24h

Pag. 10 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

- To position the plate in relation to the rack please see the measurements on the diagram.

Fill the form box with cement and wait for at least 24 hours for it to solidify.

- Remove the form box, ﬁll the pit around the cement block with soil.

- Unbolt the nuts and washers from the bolts. The securing plate must be clean, perfectly aligned and with the bolt threads completely

on the surface.

Insert the electric cables into the tubes until they exit about 400 mm (15.75 in).

.20 -.39” in

Pag. 11 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

- Remove the cover from the gearmotor by loosening the side bolts, perforate the cable shafts using a screwdriver or a pair of scissors

and position the gearmotor atop the plate. Careful! The electric cables must pass through the cable shafts.

- Lift the gearmotor from the securing plate by about 5 to 10 mm (0.20 to 0.39 in) by using the threaded steel-levelling feet to allow any

later adjustments between the pinion and the rack.

2.95” in

1.97” in

4.13” in

Pag. 12 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

- The following illustrations for the securing the rack, are just examples of applications. It is up to the installer to choose the best

solution.

Releasing the gearmotor (see paragraph on manual release).

Rest the rack on the gearmotor pinion.

Weld or secure the rack to the gate along its entire length.

To assemble the rack modules, use an excess piece of rack and

place it under the joining point, then block it using two C- clamps.

Note: if a rack is already in place, then just adjust the pinion-to-rack distance.

.039 -.078” in

Pag. 13 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

- Open and close the gate manually and register the pinion-to-rack distance using the threaded steel-levelling feet (for vertical

adjusting) and the slotted holes (horizontal adjusting). This prevents the weight of the gate from bearing on the operator.

Once adjustments are ﬁnished, secure the assembly using the nuts and washers.

Insert the cover after performing the adjustments and settings on the electronic card.

Levelling feet Slotted holes

Rack

Pinion

vertical adjusting horizontal adjusting

Rack

Pinion

5.5. Chain transmission (Chain-Drive)

Insert the chain between the ratiomotor’s gears and the support plate

Weld the bracketes (6) to the edges of the leaf door , secure the chain tightener to them (7) and joint the brakets to the chain with the

stud links (8).

Adjust the chain’s tension and secure the end - stops (9) to the leaf - door.

Cover with the protective casing (10).

Pag. 14 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

Pag. 15 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

5.7 Manually releasing the gearmotor

- Insert the trilobed key into the lock, push it in and turn it clockwise ....

5.6 Mounting the endstop fins

Place the endstop ﬁns onto the rack and secure them using a 3mm (0.11in) Allen wrench. Their positioning limits the gate run.

Note: the gate schould not slam against the mechanical stop, when opening or closing.

Mechanical stop

WARNING: opening the door will

disengage the motor (i.e. it will not

function).

To operate the motor the release

mechanism must be ﬁrmly fastened.

Trilobed key

Knob

..... open the small door and turn the release handle clockwise.

Pag. 16 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

Use 120V A.C. to power the electronic card using the L-N terminals, at a max 60Hz frequency.

Use 24V to power the command devices and accessories. Careful! The accessories cannot exceed 35W of overall power.

The card is ﬁtted with an amperometric device which constantly monitors the motor’s drive. When the gate runs into an obstacle, the

amperometric sensor immediately detects the overload on the drive and so inverts the gate’s movement:

- re-opens the gate while it is in closing-mode (1); - it recloses the gate while is in opening-mode.

(1) Warning: After 3 obstacle detections, the gate stops when in opening-mode and excludes automatic-closing mode; to regain

movement press the command button or use the remote control.

All connections are protected by quick-fuses – see table.

The card handles the following functions:

- Automatic closing after an opening command;

- Obstacle detection when gate is still at any point;

- Constant monitoring of photocell operations.

- Opening/closing;

- Opening/closing in maintained action mode;

- partial opening;

- total stop.

After detecting an obstacle, the photocells will trigger:

- The reopening of a closing gate;

- The partial stop of a moving gate followed by its automatic closing (if this function has been selected).

After an obstacle is detected the sensitive edges will:

- Reopen the gate if it is closing;

- Close the gate if it is opening.

Apposite trimmers regulate:

- The automatic closing’s running time;

- The partial opening;

- The amperometric device’s detection sensitivity, in both normal and brake modes;

- the speed of both the normal gate run and the brake mode run.

6 Control board

6.1 General description

FUSE TABLE ZN5U

To protect: fuse:

Motor 10 A-F

Control board (line) 3.15 A-F

Accessories 1.6 A-F

Command devices 1 A-F

M N

+ E -FC FA F

M N

+ E -FC FA F

COM

M N

L2T L1T

0 17

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS + E

FC FA

LINE FUSE

230V=1.6A-F

120V=3.15A-F

MOTOR FUSE

BX243=8A-F

BX246=10A-F

ACCESSORIES

FUSE

1.6A-F

C. BOARD

FUSE

1A-F

+ RUN S. -+ SLOW S. -+ RUN V. -

+ SLOW V. -+ A.C.T. -+ PAR.OP. -

CONTROL

PWR

1 3 4 5 6 7 8 9 10

PROG.

M N

L2T L1T

L N 0 17

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS + E

FC FA

ZN5

ZN U

114 43

Pag. 17 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

Orange

White

Red

Brown

Grey

Black

6.3 Electrical connections

24V (DC) motor

with encoder

Closing microswitch

Gearmotor, endstop and encoder

To change installation handside,

Invert the gearmotor (M-N) and (FC-FA) endstop phases.

Opening microswitch

Factory connections for LEFT-HAND installation

1) Power supply terminals

2) Endstop terminals

3) Motor terminals

4) Encoder terminals

5) Accessory fuse

6) Card fuse

7) Button for memorising the radio code

8) Radio-code signalling LED indicator

9) 120V-power signalling LED

10) Control and signalling LED group

11) Function selector DIP switch

12) Socket for connecting the remote

control’s radiofrequency card

13) Antenna terminal

14) Accessories’ and command device’s

terminals

15) Motor fuse

16) Line fuse

17) Setting trimmer

6.2 Main components

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

L N

10 11 E1 1 2 3P 5 7 2 C1 C3 C7 C8 TS

Pag. 18 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

Terminals for powering the following accessories:

- 24V AC normally;

- 24V DC when the emergency batteries are working;

Maximum allowed power: 35W

Power supply for accessories

120V (AC) Power, 50/60Hz

frequency

Cable lug with bolt and washer for connecting to earth.

Stop button (N.C. contact)

- Gate stop button. Excludes automatic closing. For motion to resume, press

the command button or the remote control button.

Key selector and/or command button (N.O. contact)

- Gate opening and closing command.

By pressing the button or turning the selector key, the gate inverts

its movement or stops depending on which the settings on the DIP

switches.

Key selector and/or partial opening button (N.O. contact)

- Partial gate opening for pedestrian access.

Command and control devices

Warning devices

Open-gate status light (contact range: 24V

– 3W max)

- Signal that gate is open; turns off when

gate is closed.

WARNING DEVICE

(contact power: 24V A.C. - 25W max)

After the encoder has detected an

obstacle in the same direction twice

running, the card activates the warning

device and blocks the radio transmitter

for 5 minutes.

After 5 minutes, the alarm is

deactivated and the radio transmitter

restored (the PROG Led goes OFF).

To restore the radio transmitter before

5 minutes, press the total stop key (the

PROG Led goes OFF).

RX TX

+NO C NC

-+ -

+NO C NC

-+ -

Pag. 19 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

Safety devices

(N.C.) contact for «re-open during closing phase»

- Compliant with UL325 standard and CSA C22.2 No. 247

for input safety devices such as photocells. If contact

is opened, while gate is closing, the gate inverts its

direction.

«partial stop» (N.C.) contact

- Compliant with UL335 standard and CSA STD C22.2 No.

247 for input safety devices such as photocells. Gate stops

if moving and automatically shuts (if this functions has

been selected).

DIR photocells

«Open while closing» (N.C.) contact

«partial stop» (N.C.) contact

DOC photocells

C NO NC

24V 0V NCNOC12V

C NO NC

N.O.

N.C.

+-+-

FUSIBILE 200mA

TX 2

10 2 TX C

(DOC) (DIR)

Pag. 20 - Manual code: 119BV35 ver. 2.0 09/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

«Open while closing»(N.C.) contact

- Compliant with UL325 standard and

CSA STD C22.2 No.247 for input safety

devices such as sensitive edges. During

gate closing, opening the contact causes

inversion of movement until gate is fully

open; if not used, short circuit contact

2-C7.

«Close while opening» (N.C.)contact

- Compliant with UL325 standard and

CSA STD C22.2 No. 247 for input safety

devices such as sensitive edges. During